Wire cutting guide wire angle adjusting device
By designing a wire cutting guide wire angle adjustment device including a guide wire eye mask and a transmission assembly, the problem of angle inaccurate caused by molybdenum wire offset in the prior art is solved, and high-precision angle adjustment and operation simplification are achieved.
Patent Information
- Application Number
- CN202421269467.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-04
AI Technical Summary
When existing wire cutting devices cut cuts at different angles, the offset problem of molybdenum wire leads to inaccurate angles, requiring complex compensation processes, cumbersome operation and insufficient accuracy.
A wire cutting guide wire angle adjustment device is designed, through two guide wheels and transmission components arranged up and down, including a fixing block, an inclination pull rod, an adjustment block and a guide wire eye mask. When the guide wire is inclined, it is centered on the guide wire eye mask to ensure accurate angle without compensation.
High-precision angle adjustment without compensation after the guide wire is tilted, simplifying the operation process and avoiding the occurrence of angle errors.
Smart Images

Figure CN222806225U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire cutting and relates to a wire cutting guide wire angle adjustment device. Background Art
[0002] The wire cutting machine realizes the cutting operation of the workpiece to be cut by the high-speed movement of the energized molybdenum wire. When working, the workpiece with cutting is fixed, and the molybdenum wire on the cutting head mechanism of the wire cutting device is close to the workpiece. The high-speed moving molybdenum wire realizes the cutting of the metal workpiece through the effect of electrocorrosion. However, in the existing wire cutting device, the molybdenum wire is usually arranged in the vertical direction, so that the incision is always arranged in the vertical direction. If you want to cut incisions of different angles on the workpiece, it is achieved by moving the molybdenum wire at an angle. When the molybdenum wire is vertical, the tangent points of the upper guide wheel, the lower guide wheel and the molybdenum wire are all on the horizontal line of the center of the guide wheel; when the molybdenum wire moves, the tangent point position of the molybdenum wire on the upper and lower guide wheels changes, and the actual position of the molybdenum wire is offset compared to when the molybdenum wire is vertical. The larger the angle, the greater the offset. At this time, the offset needs to be compensated. For example, a compensation method for taper cutting for wire cutting processing described in Chinese Patent No.: "202110088100.4" provides a method for compensating for offset. However, the compensation process is complicated and cumbersome, and each time the molybdenum wire moves an angle, data compensation needs to be performed through calculation in the wire cutting control software to improve the accuracy of the guide wire tilt, which is cumbersome to operate. At the same time, after compensation, angle errors may occur in the future due to insufficient accuracy. Summary of the invention
[0003] The utility model aims to solve the above problems in the prior art and provides a wire-cutting guide wire angle adjustment device which does not require compensation after the guide wire is tilted.
[0004] The purpose of the utility model can be achieved through the following technical solutions: a wire cutting guide wire angle adjustment device, comprising two guide wheels arranged up and down, the guide wire passes through the two guide wheels successively, and also comprises two sets of transmission components, the transmission components comprise a fixed block, a slope pull rod, an adjustment block and a guide wire eye mask, the fixed block and the slope pull rod are both mounted on a frame, the adjustment block is hinged in the fixed block, the guide wheel and the guide wire eye mask are both mounted on the adjustment block, the guide wire eye mask is located between the two guide wheels, the guide wire passes through the guide wire eye mask, the end of the slope pull rod is connected to the adjustment block, the slope pull rod is telescopic to drive the adjustment block to rotate, the guide wheel and the guide wire eye mask are driven to rotate by the adjustment block, and the guide wire eye mask causes the guide wire to tilt.
[0005] In the above-mentioned wire-cutting guide wire angle adjustment device, the transmission assembly also includes an auxiliary guide wheel fixed on the fixed block, and the auxiliary guide wheel is located behind the guide wheel. When the inclination angle of the guide wire is large, the guide wire contacts the auxiliary guide wheel.
[0006] In the above-mentioned wire cutting guide wire angle adjustment device, the guide wire eye mask is provided with an eye mask water cover, the eye mask water cover is provided with a guide hole, the guide wire eye mask is provided with a wire through hole, and the guide wire extends from the guide wheel and passes through the guide hole and the wire through hole in sequence.
[0007] In the above-mentioned wire-cutting guide wire angle adjustment device, the adjustment block includes an adjustment base and two adjustment side panels located above the adjustment base, the adjustment side panel screws are fixed on the adjustment base, the guide wire eye mask is fixed in the adjustment base, and the two ends of the guide wheel are respectively fixed on the two adjustment side panels.
[0008] In the above-mentioned wire-cutting guide wire angle adjustment device, two rotating shafts are provided on the fixed block, and corresponding rotating shaft grooves are formed in the adjusting block. The rotating shafts are inserted into the rotating shaft grooves so that the adjusting block can rotate relative to the fixed block. The rotating shaft grooves are composed of an arc groove on the adjusting base and an arc groove at the bottom of the adjusting side plate.
[0009] In the above-mentioned wire cutting guide wire angle adjustment device, the guide wire eye mask drives the guide wire to swing outward by 0° to 45° and inward by 0° to 45°.
[0010] In the above-mentioned wire-cutting guide wire angle adjustment device, a conductive block is also installed on the fixed block, the conductive block is in contact with the guide wire, and the conductive block can provide electrical energy to the guide wire.
[0011] In the above-mentioned wire-cutting guide wire angle adjustment device, the outer peripheral surfaces of the guide wheel and the auxiliary guide wheel both have an annular guide wire groove, the guide wire is located in the guide wire groove, and the guide wire groove is a V-shaped groove.
[0012] In the above-mentioned wire cutting guide wire angle adjustment device, the guide wire is a molybdenum wire.
[0013] Compared with the prior art, in the wire-cutting guide wire angle adjustment device, the guide wire eye mask is the center when the guide wire is tilted. The guide wire eye mask ensures the accuracy of the guide wire tilting. There is no need for the wire-cutting control software to perform data compensation through calculation to improve the accuracy of the guide wire tilting. The compensation process is omitted, which greatly simplifies the operation process and ensures the operational accuracy of the angle adjustment. An auxiliary guide wheel is provided to assist in guiding the guide wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1It is a three-dimensional structural schematic diagram of the wire cutting guide wire angle adjustment device.
[0015] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the transmission component in the wire-cutting guide wire angle adjustment device.
[0017] In the figure, 1. guide wheel; 11. guide wire groove; 2. frame; 3. guide wire; 4. fixed block; 41. rotating shaft; 5. inclination pull rod; 6. adjustment block; 61. adjustment base; 62. adjustment side plate; 63. rotating shaft groove; 7. guide wire eye mask; 71. eye mask water cover; 72. guide hole; 73. wire hole; 8. auxiliary guide wheel; 9. conductive block. DETAILED DESCRIPTION
[0018] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0019] like Figure 1-3 As shown, the wire cutting guide wire angle adjustment device includes two guide wheels 1 arranged up and down, and the guide wire 3 passes through the two guide wheels 1 successively. It also includes two sets of transmission components, the transmission components include a fixed block 4, a slope pull rod 5, an adjustment block 6 and a guide wire eye mask 7, the fixed block 4 and the slope pull rod 5 are both installed on the frame 2, the adjustment block 6 is hinged in the fixed block 4, the guide wheel 1 and the guide wire eye mask 7 are both installed on the adjustment block 6, the guide wire eye mask 7 is located between the two guide wheels 1, and the guide wire 3 passes through the guide wire eye mask 7. The end of the slope pull rod 5 is connected to the adjustment block 6, the slope pull rod 5 is extended and retracted to drive the adjustment block 6 to rotate, the guide wheel 1 and the guide wire eye mask 7 are driven to rotate by the adjustment block 6, and the guide wire eye mask 7 causes the guide wire 3 to tilt. The guide wire eye mask 7 drives the guide wire 3 to swing outward by 0° to 45° and inward by 0° to 45°. In the utility model, when the guide wire 3 is tilted, the guide wire eye mask 7 is the center, and the guide wire eye mask 7 ensures the accuracy of the guide wire 3 tilting. There is no need for the wire cutting control software to perform data compensation through calculation to improve the accuracy of the guide wire tilting, and the compensation process is omitted, which greatly simplifies the operation process and ensures the operational accuracy of the angle adjustment.
[0020] In the above technical solution: the guide wire eye mask 7 is provided with an eye mask water cover 71, the eye mask water cover 71 is provided with a guide hole 72, the guide wire eye mask 7 is provided with a wire hole 73, and the guide wire 3 extends from the guide wheel 1 and passes through the guide hole 72 and the wire hole 73 in sequence. The guide wire eye mask 7 is a key component commonly used in wire cutting machines, also known as an "eye mold" or "guide wire nozzle", and its main function is to guide and stabilize the guide wire used in the cutting process to ensure the accuracy and stability of the cutting.
[0021] In the above technical solution: the transmission assembly also includes an auxiliary guide wheel 8 fixed on the fixed block 4, and the auxiliary guide wheel 8 is located behind the guide wheel 1. When the inclination angle of the guide wire 3 is large, the guide wire 3 contacts the auxiliary guide wheel 8.
[0022] In the above technical solution: the adjustment block 6 includes an adjustment base 61 and two adjustment side plates 62 located above the adjustment base 61, and the adjustment side plates 62 are screwed to the adjustment base 61. The guide wire eye mask 7 is fixed in the adjustment base 61, and the two ends of the guide wheel 1 are respectively fixed to the two adjustment side plates 62. Two rotating shafts 41 are provided on the fixed block 4, and a rotating shaft groove 63 is correspondingly formed in the adjustment block 6. The rotating shaft 41 is inserted into the rotating shaft groove 63, so that the adjustment block 6 can rotate relative to the fixed block 4. The rotating shaft groove 63 is composed of an arc groove on the adjustment base 61 and an arc groove at the bottom of the adjustment side plate 62.
[0023] In the above technical solution: a conductive block 9 is also installed on the fixing block 4 , the conductive block 9 is in contact with the guide wire 3 , and the conductive block 9 can provide electrical energy for the guide wire 3 .
[0024] In the above technical solution: the outer circumferences of the guide wheel 1 and the auxiliary guide wheel 8 are both provided with an annular wire guide groove 11, and the guide wire 3 is located in the wire guide groove 11. The wire guide groove 11 is a V-shaped groove.
[0025] In the above technical solution: the guide wire 3 is specifically a molybdenum wire.
[0026] Compared with the prior art, in the wire-cutting guide wire angle adjustment device, the guide wire eye mask 7 is used as the center when the guide wire 3 is tilted. The guide wire eye mask 7 does not produce any compensation after the guide wire 3 is tilted, thereby ensuring the operational accuracy of the angle adjustment and greatly simplifying the operation process. An auxiliary guide wheel 8 is provided to assist in guiding the guide wire 3.
[0027] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0028] Although the present invention uses more terms such as guide wheel 1, guide wire groove 11, frame 2, guide wire 3, fixed block 4, rotating shaft 41, inclination rod 5, adjustment block 6, adjustment base 61, adjustment side plate 62, rotating shaft groove 63, guide wire eye mask 7, eye mask water cover 71, guide hole 72, wire hole 73, auxiliary guide wheel 8, conductive block 9, etc., it does not exclude the possibility of using other terms. The use of these terms is only for more convenient description and explanation of the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
[0029] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The specific embodiments described in this article are only used to illustrate the spirit of the utility model. The technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar way, but they will not deviate from the spirit of the utility model or exceed the scope defined by the attached claims.
Claims
1. A wire cutting guide wire angle adjustment device, comprising two guide wheels (1) arranged one above the other, wherein a guide wire (3) passes through the two guide wheels (1) in sequence, and wherein the ... The invention also comprises two sets of transmission components, wherein the transmission components comprise a fixed block (4), a slope pull rod (5), an adjustment block (6) and a guide wire eye mask (7); the fixed block (4) and the slope pull rod (5) are both mounted on the frame (2); the adjustment block (6) is hinged in the fixed block (4); the guide wheel (1) and the guide wire eye mask (7) are both mounted on the adjustment block (6); the guide wire eye mask (7) is located between the two guide wheels (1); the guide wire (3) passes through the guide wire eye mask (7); the end of the slope pull rod (5) is connected to the adjustment block (6); the slope pull rod (5) is extended and retracted to drive the adjustment block (6) to rotate; the guide wheel (1) and the guide wire eye mask (7) are driven to rotate by the adjustment block (6); the guide wire eye mask (7) causes the guide wire (3) to tilt.
2. The wire cutting guide wire angle adjustment device according to claim 1, characterized in that The transmission assembly also includes an auxiliary guide wheel (8) fixed on the fixed block (4), and the auxiliary guide wheel (8) is located behind the guide wheel (1). When the inclination angle of the guide wire (3) is large, the guide wire (3) contacts the auxiliary guide wheel (8).
3. The wire cutting guide wire angle adjustment device according to claim 1, characterized in that The guide wire eye mask (7) is provided with an eye mask water cover (71), the eye mask water cover (71) is provided with a guide hole (72), the guide wire eye mask (7) is provided with a wire hole (73), and the guide wire (3) extends from the guide wheel (1) and passes through the guide hole (72) and the wire hole (73) in sequence.
4. The wire cutting guide wire angle adjustment device according to claim 1, characterized in that The adjustment block (6) comprises an adjustment base (61) and two adjustment side plates (62) located above the adjustment base (61); the adjustment side plates (62) are fixed to the adjustment base (61) by screws; the guide wire eye mask (7) is fixed in the adjustment base (61); and the two ends of the guide wheel (1) are respectively fixed to the two adjustment side plates (62).
5. The wire cutting guide wire angle adjustment device according to claim 4, characterized in that The fixed block (4) is provided with two rotating shafts (41), and the adjusting block (6) is provided with corresponding rotating shaft grooves (63). The rotating shafts (41) are inserted into the rotating shaft grooves (63), so that the adjusting block (6) can rotate relative to the fixed block (4). The rotating shaft grooves (63) are composed of an arc groove on the adjusting base (61) and an arc groove at the bottom of the adjusting side plate (62).
6. The wire cutting guide wire angle adjustment device according to claim 1, characterized in that The guide wire eye mask (7) drives the guide wire (3) to swing outwards by 0° to 45° and inwards by 0° to 45°.
7. The wire cutting guide wire angle adjustment device according to claim 1, characterized in that A conductive block (9) is also mounted on the fixed block (4); the conductive block (9) is in contact with the guide wire (3); and the conductive block (9) can provide electrical energy for the guide wire (3).
8. The wire cutting guide wire angle adjustment device according to claim 2, characterized in that The outer circumferences of the guide wheel (1) and the auxiliary guide wheel (8) are both provided with an annular wire guide groove (11), the guide wire (3) is located in the wire guide groove (11), and the wire guide groove (11) is a V-shaped groove.
9. The wire cutting guide wire angle adjustment device according to claim 1, characterized in that The guide wire (3) is a molybdenum wire.
Citation Information
Patent Citations
A compensation method for tapered cutting in wire EDM machining
CN112916971B
Cited By
Wire cutting guide wire angle adjusting device
CN118417643A