Motor stator wire pre-clamping shearing machine and pre-clamping shearing method
By designing a motor stator wire pre-climbing, automatic pre-climbing, automatic wire cutting and automatic detection of wires is achieved, solving the problems of low production efficiency and inconsistent quality caused by manual operation, and improving the motor production efficiency and quality stability.
Patent Information
- Application Number
- CN202510494894.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-07-25
AI Technical Summary
In the prior art, clamping and shearing of motor stator wires mainly relies on manual operations, resulting in low production efficiency and inconsistent motor quality.
A motor stator wire pre-climbing shearing machine is designed, including the main conveying mechanism, visual inspection mechanism, wire pre-climbing mechanism, wire cutting mechanism and unloading and handling mechanism, to realize the automatic pre-climbing, automatic cutting, automatic detection and separation of good and bad products of wire.
It improves the mechanization and automation of motor production, improves production efficiency, saves labor costs, and ensures the consistency and stability of motor quality.
Smart Images

Figure CN120362371A_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of motor production, and particularly relates to a pre-clamping and shearing machine for motor stator wire and a pre-clamping and shearing method thereof. Background Art
[0002] As a special type of motor, the chain motor has unique features in the design and structure of the stator core. The stator core of the chain motor is usually composed of a series of ring-shaped or chain-shaped cores, which are precisely connected together to form a closed ring structure. The main function of this structure is to provide a magnetic circuit and fix the stator coil to ensure the efficient and stable operation of the motor. Each core maintains a high degree of consistency in shape and size to ensure the overall performance and quality of the motor.
[0003] In the current production process, after the core is inserted into the chain plate fixture, the whole forms a chain plate fixture assembly. Then, operations such as winding copper wire, circular welding, wire arranging, wire shearing, paint stripping, crimping electrical terminals, and hanging copper wire on the terminals need to be carried out on the product. After the above processes, wire clamping and wire shearing are also required. Currently, both wire clamping and wire shearing rely on manual operation. However, the manual production method not only has low production efficiency and is difficult to meet the needs of large-scale production, but also due to the different proficiency and skill levels of workers, the quality of the produced motors is uneven, making it difficult to ensure the consistency and stability of the motor quality. Summary of the Invention
[0004] The purpose of this application is to provide a pre-clamping and shearing machine for motor stator wire and a pre-clamping and shearing method thereof, which can solve the problems of low production efficiency and difficulty in ensuring the consistency and stability of motor quality existing in the current manual clamping and shearing of wires.
[0005] This application is implemented as follows. A pre-clamping and shearing machine for motor stator wire includes a main conveying mechanism, a vision detection mechanism, a wire pre-clamping mechanism, a wire cutting mechanism, a blanking and handling mechanism, a defective product discharge line, and a non-defective product discharge line;
[0006] The main conveying mechanism includes a product fixing fixture and a conveying drive assembly. The power output end of the conveying drive assembly is fixedly connected to the product fixing fixture, and the conveying drive assembly can drive the product fixing fixture and the product fixed thereon to be conveyed to the detection station, the wire pre-clamping station, the wire cutting station, and the blanking station;
[0007] The vision detection mechanism is used to collect the image information of the product, send it to the upper computer for analysis and processing, and then the upper computer controls the blanking and handling mechanism to work according to the processing result;
[0008] The wire pre-clamping mechanism is used to press the terminal and clamp the wire;
[0009] The wire cutting mechanism is used for cutting wire materials;
[0010] The blanking and handling mechanism is controlled by a host computer and is used for transporting unqualified products to the defective product discharge line and transporting qualified products to the qualified product discharge line.
[0011] In a preferred solution, the main transmission mechanism further includes a rotating wire hoop assembly. The rotating wire hoop assembly is fixedly connected to the power output end of the transmission driving assembly. The rotating wire hoop assembly includes a rotating wire hoop driving member, a rotating platform, and a tightening device. The rotating platform is fixedly connected to the power output end of the rotating wire hoop driving member. The rotating wire hoop driving member can drive the rotating platform to rotate by a required angle. A plurality of the tightening devices are circumferentially spaced apart on the top surface of the rotating platform. Each tightening device includes a tightening driving member and a pressing block. The tightening driving member can drive the pressing block to perform a telescopic movement, thereby tightening the lead wire on the outer periphery of the product, so that the lead wire is tightened on the outer periphery of the product.
[0012] In a preferred solution, the rotating wire hoop assembly further includes a rotation angle detection sensor. The rotation angle detection sensor is used for detecting the rotation angle of the rotating platform and feeding it back to the host computer. When rotating to a set angle, the host computer controls the rotating wire hoop driving member to pause working.
[0013] In a preferred solution, the wire pre-clamping mechanism includes a pre-clamping lifting driving member, a pre-clamping lifting sliding group, a pre-clamping lifting plate, a jaw cylinder, a resisting block, and a pressing rod; the power output end of the pre-clamping lifting driving member is fixedly connected to the slider of the pre-clamping lifting sliding group. The pre-clamping lifting plate is fixedly connected to the slider of the pre-clamping lifting sliding group. The pre-clamping lifting driving member can drive the pre-clamping lifting plate to lift and lower; the jaw cylinder is fixed on the pre-clamping lifting plate. One piston rod of the jaw cylinder is fixedly connected to the resisting block, and the other piston rod is fixedly connected to the pressing rod. The jaw cylinder can drive the resisting block and the pressing rod to move towards each other to clamp and squeeze the wiring part of the terminal, thereby clamping the wire material.
[0014] In a preferred solution, the wire pre-clamping mechanism further includes a guiding block. A guiding hole is formed in the guiding block, and the pressing rod movably penetrates through the guiding hole.
[0015] In a preferred solution, the wire cutting mechanism includes a wire cutting lifting driving member, a wire cutting lifting sliding group, a wire cutting lifting plate, and a transverse wire cutting assembly for wire cutting; the power output end of the wire cutting lifting driving member is fixedly connected to the slider of the wire cutting lifting sliding group. The wire cutting lifting plate is fixedly connected to the slider of the wire cutting lifting sliding group. The wire cutting lifting driving member can drive the wire cutting lifting plate to lift and lower, and the transverse wire cutting assembly is fixed on the wire cutting lifting plate.
[0016] In a preferred embodiment, the transverse cutting wire assembly includes a transverse linear driving member, a transverse linear sliding group, a cutting wire assembly mounting plate, a cutting wire scissors, and a scissors opening and closing driving member; the power output end of the transverse linear driving member is fixedly connected to the slider of the transverse linear sliding group, the cutting wire assembly mounting plate is fixedly connected to the slider of the transverse linear sliding group, the transverse linear driving member can drive the cutting wire assembly mounting plate to perform a reciprocating linear motion in the horizontal direction, the cutting wire scissors is fixedly connected to the power output end of the scissors opening and closing driving member, and the scissors opening and closing driving member can drive the cutting wire scissors to perform an opening and closing action to cut the wire.
[0017] In a preferred embodiment, a gantry is further included, and the blanking handling mechanism includes a blanking transverse movement driving assembly, a blanking lifting driving assembly, and a product grasping device; the blanking transverse movement driving assembly is fixed on the gantry, the power output end of the blanking transverse movement driving assembly is fixedly connected to the blanking lifting driving assembly, and the blanking transverse movement driving assembly can drive the blanking lifting driving assembly to perform a linear reciprocating motion in the horizontal direction; the power output end of the blanking lifting driving assembly is fixedly connected to the product grasping device, and the blanking lifting driving assembly can drive the product grasping device to lift; the product grasping device includes a grasping opening and closing cylinder and grasping claws, and the grasping opening and closing cylinder can drive the grasping claws to perform an opening and closing action to clamp or release the product.
[0018] In a preferred embodiment, the vision detection mechanism is fixed on the gantry and is located on the other side of the blanking handling mechanism. The vision detection mechanism includes a CCD camera, and the CCD camera is installed on the gantry through a fixing component.
[0019] To achieve the above object, the present application also provides a method for pre-clamping and shearing the wire of a motor stator, including the following steps:
[0020] Manually fix the product on the product fixing jig, and tighten the lead wire of the product around the outer periphery of the product by rotating the wire hoop assembly;
[0021] Transfer the product to the detection station through the transfer driving assembly. The vision detection mechanism collects the image information of the product and transmits it to the upper computer. The upper computer analyzes whether the terminals on the product are hooked with wires according to the image information. If the wires are not hooked, the blanking handling mechanism transports it to the defective product discharge line. If the wires are already hooked, it is transported to the wire pre-clamping station by the transfer driving assembly;
[0022] Press the wiring part of the terminal through the wire pre-clamping mechanism, and clamp the wire after the wiring part is deformed;
[0023] Then, the transfer drive assembly transfers the product to the wire cutting station, and the wire cutting mechanism cuts the wire;
[0024] The transfer drive assembly then transfers the product to the inspection station. The visual inspection mechanism collects the image information of the product and transmits it to the host computer. The host computer analyzes whether the wire on the product has been cut as required according to the image information. If the wire cutting on the product is unqualified, the blanking handling mechanism transports it to the defective product discharge line. If the wire cutting is qualified, the blanking handling mechanism transports it to the qualified product discharge line.
[0025] Compared with the prior art, the beneficial effects of the present application are as follows:
[0026] The motor stator wire pre-clamping and shearing machine provided by the present application is provided with a main transfer mechanism, a visual inspection mechanism, a wire pre-clamping mechanism, a wire cutting mechanism, a blanking handling mechanism, a defective product discharge line, and a qualified product discharge line; it realizes automatic pre-clamping of wires, automatic wire cutting, automatic inspection, automatic identification of whether the product is qualified, and separate blanking of qualified and defective products, improving the mechanization and automation degree of stator production. Compared with the current production method of manually clamping and shearing wires, the present application improves the production efficiency of motors, saves labor costs, and at the same time ensures the consistency and stability of motor quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a three-dimensional structural schematic diagram of the motor stator wire pre-clamping and shearing machine provided by the embodiment of the present application;
[0028] Figure 2 is Figure 1 a top view schematic diagram of the motor stator wire pre-clamping and shearing machine shown;
[0029] Figure 3 is a three-dimensional structural schematic diagram of the main transfer mechanism provided by the embodiment of the present application;
[0030] Figure 4 is Figure 3 a three-dimensional structural schematic diagram of the rotating wire clamping assembly in the main transfer mechanism shown;
[0031] Figure 5 is a three-dimensional structural schematic diagram of the wire pre-clamping mechanism provided by the embodiment of the present application;
[0032] Figure 6 is a three-dimensional structural schematic diagram of the wire cutting mechanism provided by the embodiment of the present application;
[0033] Figure 7 is a three-dimensional structural schematic diagram of the visual inspection mechanism and the blanking handling mechanism provided by the embodiment of the present application;
[0034] Figure 8 is Figure 7Schematic three-dimensional structure diagram of another vision of the visual inspection mechanism and the blanking handling mechanism shown Detailed implementation manners
[0035] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application
[0036] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present application; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations
[0037] Refer to Figure 1 and Figure 2 , which shows a pre-clamping and shearing machine for motor stator wire harnesses provided in this embodiment, including a main transmission mechanism 10, a visual inspection mechanism 20, a wire harness pre-clamping mechanism 30, a wire cutting mechanism 40, a blanking handling mechanism 50, a defective product discharge line 60, and a qualified product discharge line 70
[0038] Refer to Figure 3 , the main transmission mechanism 10 includes a product fixing fixture 11 and a transmission drive assembly 12, the power output end of the transmission drive assembly 12 is fixedly connected to the product fixing fixture 11, and the transmission drive assembly 12 can drive the product fixing fixture 11 and the product fixed thereon to be transmitted to the detection station, the wire harness pre-clamping station, the wire cutting station, and the blanking station
[0039] The visual inspection mechanism 20 is used to collect the image information of the product, and after sending it to the host computer for analysis and processing, the host computer controls the blanking handling mechanism to work according to the processing result
[0040] The wire harness pre-clamping mechanism 30 is used to press the terminals and clamp the wire harness
[0041] The wire cutting mechanism 40 is used to cut the wire harness
[0042] The blanking and handling mechanism 50 is controlled by the host computer and is used to transport unqualified products to the defective product discharge line 60 and qualified products to the non-defective product discharge line 70.
[0043] Specifically, referring to Figure 4 , the main transmission mechanism 10 further includes a rotating wire hoop assembly 13. The rotating wire hoop assembly 13 is fixedly connected to the power output end of the transmission drive assembly 12. The rotating wire hoop assembly 13 includes a rotating wire hoop drive member 131, a rotating platform 132, a rotation angle detection sensor, and a pressing device 133.
[0044] The rotating platform 132 is fixedly connected to the power output end of the rotating wire hoop drive member 131. The rotating wire hoop drive member 131 can drive the rotating platform 132 to rotate by the required angle. A plurality of pressing devices 133 are circumferentially spaced apart on the top surface of the rotating platform 132. Each pressing device 133 includes a pressing drive member and a pressing block. The pressing drive member can drive the pressing block to perform a telescopic movement, thereby pressing the lead wire on the outer periphery of the product, so that the lead wire is tightened on the outer periphery of the product. The rotation angle detection sensor is used to detect the rotation angle of the rotating platform and feedback it to the host computer. When rotating to the set angle, the host computer controls the rotating wire hoop drive member to pause working. In this embodiment, the rotation angle detection sensor includes a photoelectric transceiver module and a light-blocking sheet. There is a gap between the emitting end and the receiving end of the photoelectric transceiver module. The light-blocking sheet is fixed on the outer periphery of the rotating platform. When the light-blocking sheet moves to block the light of the photoelectric transceiver module, it can trigger the photoelectric transceiver module to send a signal to the host computer, thereby detecting the angle by which the rotating platform rotates relative to the starting position.
[0045] Specifically, referring to Figure 5 , the wire pre-clamping mechanism 30 includes a pre-clamping lifting drive member 31, a pre-clamping lifting slide group 32, a pre-clamping lifting plate 33, a jaw cylinder 34, a guide block 35, a supporting block 36, and a pressing rod 37. The power output end of the pre-clamping lifting drive member 31 is fixedly connected to the slider of the pre-clamping lifting slide group 32. The pre-clamping lifting plate 33 is fixedly connected to the slider of the pre-clamping lifting slide group 32. The pre-clamping lifting drive member 31 can drive the pre-clamping lifting plate 33 to lift and lower. The jaw cylinder 34 is fixed on the pre-clamping lifting plate 33. One piston rod of the jaw cylinder 34 is fixedly connected to the supporting block 36, and the other piston rod is fixedly connected to the pressing rod 37. A guide hole is formed in the guide block 35, and the pressing rod 37 movably passes through the guide hole. The jaw cylinder 34 can drive the supporting block 36 and the pressing rod 37 to move towards each other under the guidance of the guide hole to clamp and squeeze the wiring part of the terminal, so that the deformed wiring terminal position can clamp the wire.
[0046] Specifically, referring to Figure 6, the wire cutting mechanism 40 includes a wire cutting lifting drive member 41, a wire cutting lifting slide group 42, a wire cutting lifting plate 43, and a transverse wire cutting assembly for wire cutting; the power output end of the wire cutting lifting drive member 41 is fixedly connected to the slider of the wire cutting lifting slide group 42, the wire cutting lifting plate 43 is fixedly connected to the slider of the wire cutting lifting slide group 43, the wire cutting lifting drive member 41 can drive the wire cutting lifting plate 43 to lift and lower, and the transverse wire cutting assembly is fixed on the wire cutting lifting plate 43.
[0047] Further, the transverse wire cutting assembly includes a transverse linear drive member 44, a transverse linear slide group 45, a wire cutting assembly mounting plate 46, wire cutting scissors 47, and a scissors opening and closing drive member 48; the power output end of the transverse linear drive member 44 is fixedly connected to the slider of the transverse linear slide group 45, the wire cutting assembly mounting plate 46 is fixedly connected to the slider of the transverse linear slide group 45, the transverse linear drive member 44 can drive the wire cutting assembly mounting plate 46 to perform a reciprocating linear motion in the horizontal direction, the wire cutting scissors 47 are fixedly connected to the power output end of the scissors opening and closing drive member 48, and when the spatial position of the transverse wire cutting assembly moves to the wire cutting station, the scissors opening and closing drive member 48 can drive the wire cutting scissors 47 to perform an opening and closing action to cut the wire (i.e., the part of the lead end protruding from the top surface of the terminal).
[0048] Specifically, referring to Figure 7 and Figure 8 , the blanking handling mechanism 50 includes a gantry 51, a blanking transverse movement drive assembly 52, a blanking lifting drive assembly 53, and a product gripping device 54; the blanking transverse movement drive assembly 52 is fixed on the gantry 51, the power output end of the blanking transverse movement drive assembly 52 is fixedly connected to the blanking lifting drive assembly 53, and the blanking transverse movement drive assembly 52 can drive the blanking lifting drive assembly 53 to perform a reciprocating linear motion in the horizontal direction; the power output end of the blanking lifting drive assembly 53 is fixedly connected to the product gripping device, and the blanking lifting drive assembly 53 can drive the product gripping device to lift and lower; the product gripping device includes a gripping opening and closing cylinder and gripping jaws, and the gripping opening and closing cylinder can drive the gripping jaws to perform an opening and closing action to clamp or release the product.
[0049] Specifically, referring to Figure 8 , the vision inspection mechanism 20 is fixed on the gantry 51 and is located on the other side of the blanking handling mechanism 50. The vision inspection mechanism 20 includes a CCD camera, and the CCD camera is installed on the gantry 51 through a fixing component.
[0050] In order to make the working principle and working process of the motor stator wire pre-clamping and shearing machine of the present application clearer, this embodiment also provides a method for pre-clamping and shearing the motor stator wire, including the following steps:
[0051] Manually fix the product on the product fixing jig 11, and tighten the lead wire of the product around the outer periphery of the product by rotating the wire hoop assembly 13;
[0052] The product is conveyed to the detection station by the conveying drive assembly 12. The vision detection mechanism 20 collects the image information of the product and transmits it to the host computer. The host computer analyzes whether the terminals on the product are hooked with wire materials according to the image information. If the wire materials are not hooked, the product is carried to the defective product discharge line 60 by the blanking handling mechanism 50. If the wire materials are hooked, the product is conveyed to the wire pre-clamping station by the conveying drive assembly 12;
[0053] The wire pre-clamping mechanism 30 presses the wiring part of the terminal, and the wiring part deforms and clamps the wire material after deformation;
[0054] Then, the conveying drive assembly 12 conveys the product to the wire cutting station, and the wire cutting mechanism 40 cuts the wire material;
[0055] The conveying drive assembly 12 conveys the product to the detection station again. The vision detection mechanism 20 collects the image information of the product and transmits it to the host computer. The host computer analyzes whether the wire materials on the product have been cut as required according to the image information. If the wire cutting of the product is unqualified, the product is carried to the defective product discharge line 60 by the blanking handling mechanism 50. If the wire cutting is qualified, the product is carried to the qualified product discharge line 70 by the blanking handling mechanism.
[0056] In summary, the present application realizes automatic pre-clamping of wire materials, automatic wire cutting, automatic detection, automatic identification of whether the product is qualified, and separate blanking of qualified products and defective products, improves the mechanization and automation degree of stator production. Compared with the current production method of manually clamping and cutting wire materials, the present application improves the production efficiency of motors, saves labor costs, and at the same time ensures the consistency and stability of motor quality.
[0057] The above are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A pre-clamping and shearing machine for motor stator wire, characterized in that, It includes a main conveying mechanism, a vision detection mechanism, a wire pre-clamping mechanism, a wire cutting mechanism, a blanking and handling mechanism, a defective product discharge line, and a non-defective product discharge line; The main conveying mechanism includes a product fixing fixture and a conveying drive assembly. The power output end of the conveying drive assembly is fixedly connected to the product fixing fixture, and the conveying drive assembly can drive the product fixing fixture and the product fixed thereon to be conveyed to the detection station, the wire pre-clamping station, the wire cutting station, and the blanking station; The vision detection mechanism is used to collect the image information of the product and send it to the host computer for analysis and processing. After that, the host computer controls the blanking and handling mechanism to work according to the processing result; The wire pre-clamping mechanism is used to press the terminal and clamp the wire; The wire cutting mechanism is used to cut the wire; The blanking and handling mechanism is controlled by the host computer and is used to convey the unqualified products to the defective product discharge line and convey the qualified products to the non-defective product discharge line.
2. The pre-clamping and shearing machine for motor stator wire, as claimed in claim 1, wherein The main conveying mechanism further includes a rotating wire clamping assembly. The rotating wire clamping assembly is fixedly connected to the power output end of the conveying drive assembly. The rotating wire clamping assembly includes a rotating wire clamping drive, a rotating platform, and a pressing device. The rotating platform is fixedly connected to the power output end of the rotating wire clamping drive. The rotating wire clamping drive can drive the rotating platform to rotate by a required angle. A plurality of the pressing devices are circumferentially spaced along the top surface of the rotating platform. Each pressing device includes a pressing drive and a pressing block. The pressing drive can drive the pressing block to perform a telescopic movement, so as to press the lead wire on the outer periphery of the product, so that the lead wire is clamped on the outer periphery of the product.
3. The motor stator wire pre-clamping and shearing machine according to claim 2, wherein, The rotating wire clamping assembly further includes a rotation angle detection sensor. The rotation angle detection sensor is used to detect the rotation angle of the rotating platform and feedback it to the host computer. When it rotates to the set angle, the host computer controls the rotating wire clamping drive to pause working.
4. The pre-clamping and shearing machine for motor stator wire according to claim 1, wherein The wire pre-clamping mechanism includes a pre-clamping lifting drive, a pre-clamping lifting slide group, a pre-clamping lifting plate, a jaw cylinder, a supporting block, and a pressing rod. The power output end of the pre-clamping lifting drive is fixedly connected to the slider of the pre-clamping lifting slide group. The pre-clamping lifting plate is fixedly connected to the slider of the pre-clamping lifting slide group. The pre-clamping lifting drive can drive the pre-clamping lifting plate to lift and lower. The jaw cylinder is fixed on the pre-clamping lifting plate. One piston rod of the jaw cylinder is fixedly connected to the supporting block, and the other piston rod is fixedly connected to the pressing rod. The jaw cylinder can drive the supporting block and the pressing rod to move towards each other to clamp and squeeze the wiring part of the terminal, so as to clamp the wire.
5. The pre-clamping and shearing machine for motor stator wire, as claimed in claim 4, wherein The wire pre-clamping mechanism further includes a guiding block. A guiding hole is formed in the guiding block, and the pressing rod movably penetrates through the guiding hole.
6. The pre-clamping and shearing machine for the motor stator wire according to claim 1, wherein, The wire cutting mechanism includes a wire cutting lifting driving member, a wire cutting lifting sliding group, a wire cutting lifting plate, and a transverse wire cutting assembly for wire cutting; the power output end of the wire cutting lifting driving member is fixedly connected to the slider of the wire cutting lifting sliding group, the wire cutting lifting plate is fixedly connected to the slider of the wire cutting lifting sliding group, the wire cutting lifting driving member can drive the wire cutting lifting plate to lift and lower, and the transverse wire cutting assembly is fixed on the wire cutting lifting plate.
7. The pre-clamping and shearing machine for motor stator wire according to claim 6, wherein, The transverse wire cutting assembly includes a transverse linear driving member, a transverse linear sliding group, a wire cutting assembly mounting plate, wire cutting scissors, and a scissors opening and closing driving member; the power output end of the transverse linear driving member is fixedly connected to the slider of the transverse linear sliding group, the wire cutting assembly mounting plate is fixedly connected to the slider of the transverse linear sliding group, the transverse linear driving member can drive the wire cutting assembly mounting plate to perform a reciprocating linear motion in the horizontal direction, the wire cutting scissors are fixedly connected to the power output end of the scissors opening and closing driving member, and the scissors opening and closing driving member can drive the wire cutting scissors to perform an opening and closing action to cut the wire.
8. The pre-clamping and shearing machine for motor stator wire according to claim 1, wherein It further includes a gantry. The blanking handling mechanism includes a blanking transverse driving assembly, a blanking lifting driving assembly, and a product grasping device; the blanking transverse driving assembly is fixed on the gantry, the power output end of the blanking transverse driving assembly is fixedly connected to the blanking lifting driving assembly, and the blanking transverse driving assembly can drive the blanking lifting driving assembly to perform a reciprocating linear motion in the horizontal direction; the power output end of the blanking lifting driving assembly is fixedly connected to the product grasping device, and the blanking lifting driving assembly can drive the product grasping device to lift and lower; the product grasping device includes a grasping opening and closing cylinder and grasping jaws, and the grasping opening and closing cylinder can drive the grasping jaws to perform an opening and closing action to clamp or release the product.
9. The pre-clamping and shearing machine for motor stator wire according to claim 8, wherein, The vision inspection mechanism is fixed on the gantry and is located on the other side of the blanking handling mechanism. The vision inspection mechanism includes a CCD camera, and the CCD camera is installed on the gantry through a fixing component.
10. A pre-clamping and shearing method for the wire of an electric motor stator, applied to the pre-clamping and shearing machine for the wire of an electric motor stator as described in claim 2, characterized in that, It includes the following steps: Manually fix the product on the product fixing fixture, and tighten the lead wire of the product around the outer periphery of the product by rotating the wire hoop assembly. Transfer the product to the inspection station through the transfer driving assembly. The vision inspection mechanism collects the image information of the product and transmits it to the upper computer. The upper computer analyzes whether the terminals on the product are hooked with the wire according to the image information. If the wire is not hooked, it is transported to the defective product discharge line by the blanking handling mechanism. If the wire is already hooked, it is transported to the wire pre-clamping station by the transfer driving assembly. Press the wiring part of the terminal through the wire pre-clamping mechanism. After the wiring part is deformed, clamp the wire. Then, the transfer driving assembly transfers the product to the wire cutting station, and cuts the wire through the wire cutting mechanism. The transfer drive assembly then transfers the product to the inspection station. The vision inspection mechanism collects the image information of the product and transmits it to the host computer. The host computer analyzes whether the wire on the product has been cut as required according to the image information. If the wire cutting on the product is unqualified, the blanking handling mechanism transports it to the defective product discharge line. If the wire cutting is qualified, the blanking handling mechanism transports it to the non-defective product discharge line.
Citation Information
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