Deburring device for metal guardrail machining

By designing a deburring device for metal guardrail processing equipped with adjustment and clamping mechanisms, the problem that existing devices can only clean one side surface and require manual flip are solved, and automatic deburring of both surfaces of metal guardrails is achieved, improving work efficiency and safety.

CN222806684UActive Publication Date: 2025-04-29SUZHOU ZHONGZHIFU SECURITY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421646418.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-29
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing deburring device for metal guardrail processing can only remove surface burrs. After cleaning, the residue needs to be manually cleaned, and only one side surface can be cleaned, and the guardrail needs to be manually flipped to clean the reverse side.

Method used

A deburring device including a processing bed, a metal guardrail and a placing groove is designed, equipped with an adjustment mechanism and a clamping mechanism. Driven by an electric sliding table, a cylinder and a motor, the metal guardrail can be automatically positioned, clamped and flipped, ensuring that both surfaces can be automatically cleaned.

Benefits of technology

Automatic deburring of the surfaces of both sides of the metal guardrail is achieved, reducing manual operation, improving work efficiency and processing stability, and avoiding safety hazards caused by manual flip.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of metal guardrail processing, in particular to a deburring device for metal guardrail processing, which comprises a processing bed, a metal guardrail and a placing groove, an adjusting mechanism is arranged on the upper surface of the processing bed, and clamping mechanisms are arranged on the two side surfaces of the processing bed. According to the deburring device for metal guardrail machining, by starting a second air cylinder, the device can drive a third air cylinder to conduct telescopic movement, it is guaranteed that the guardrail cannot move in the deburring process, and the machining stability and safety are guaranteed; according to the device, the connecting frame can be adjusted to the edge position of any side of the first electric sliding table, then the grinding piece is driven to rotate, burrs on the surface of the metal guardrail are removed, the first electric sliding table is started, the whole device is driven to move front and back, a brush is used for removing disintegrating slag in a machining bed, and it is ensured that the working environment is clean and tidy.
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Description

Technical Field

[0001] The utility model relates to the technical field related to metal guardrail processing, in particular to a deburring device for metal guardrail processing. Background Art

[0002] Metal guardrail processing performs various operations on metal materials to make them into guardrails with specific shapes and functions. Metal guardrail processing deburring and adjustment mechanism have many advantages. It can more accurately position and fix the guardrail, facilitate deburring operations, flexibly adjust the processing angle and position, adapt to guardrails of different shapes, and improve work efficiency. It reduces the tediousness of manual adjustments and makes the entire processing process more convenient, efficient and reliable. Therefore, there is a special need for a deburring device for metal guardrail processing.

[0003] However, the existing deburring device for metal guardrail processing can only clean the burrs on the surface when in use, and the residue after cleaning still needs to be cleaned manually. Moreover, only one side of the metal guardrail can be cleaned, and the reverse side needs to be cleaned manually. Utility Model Content

[0004] The purpose of the utility model is to provide a deburring device for metal guardrail processing, so as to solve the problem that the existing deburring device for metal guardrail processing proposed in the above background technology can only clean the burrs on the surface when in use, and the residue after cleaning still needs to be cleaned manually, and furthermore, only one side surface of the metal guardrail can be cleaned, and the reverse side needs to be cleaned manually.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deburring device for metal guardrail processing, comprising a processing bed, a metal guardrail and a placement groove, wherein the metal guardrail is placed on the inner surface of the processing bed, the placement grooves are opened on the two side surfaces of the processing bed, the upper surface of the processing bed is provided with an adjustment mechanism, and the two side surfaces of the processing bed are provided with a clamping mechanism;

[0006] The adjusting mechanism includes a first electric slide, a connecting frame, a second electric slide, a first cylinder, a placement frame, a first motor, a first connecting rod, a grinding sheet, a third electric slide, a support plate and a brush. The first electric slide is installed on both side surfaces of the processing bed, the inner surface of the first electric slide is threadedly connected to the connecting frame, the second electric slide is installed on one side surface of the connecting frame, the inner surface of the second electric slide is threadedly connected to the first cylinder, the placement frame is fixedly connected to one side surface of the first cylinder, the first motor is installed on one side surface of the placement frame, the first connecting rod is connected to one side surface of the first motor, a grinding sheet is sleeved on the outer surface of the first connecting rod, the third electric slide is installed on the inner surface of the connecting frame, the one side surface of the third electric slide is threadedly connected to the support plate, and a brush is installed on one side surface of the support plate.

[0007] Preferably, the first electric slide and the third electric slide are each provided with two groups, and are symmetrically distributed.

[0008] Preferably, the third electric slide drives the support plate to move up and down.

[0009] Preferably, the clamping mechanism includes a second cylinder, a third cylinder, a second motor, a second connecting rod, a clamping plate and a rubber pad, the second cylinder is installed on the inner surface of the placement groove, the third cylinder is fixedly connected to one side surface of the second cylinder, the second motor is fixedly connected to the upper surface of the third cylinder, the second motor is connected to one side surface of the second motor, the second connecting rod is connected to one side surface of the second motor, the clamping plate is fixedly connected to the outer surface of the second connecting rod, and the rubber pad is bonded to one side surface of the clamping plate.

[0010] Preferably, the second motor and the second connecting rod drive the clamping plate to form a telescopic structure.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the deburring device for metal guardrail processing can drive the third cylinder to telescopically move by starting the second cylinder, thereby achieving preliminary positioning of the metal guardrail, simplifying the operation process, and improving work efficiency; when the third cylinder moves to a suitable position, the clamping plate can drive the rubber pad to clamp and fix the metal guardrail, ensuring that the guardrail will not move during the deburring process, thereby ensuring the stability and safety of the processing; after cleaning one side of the metal guardrail, the device can realize the flipping operation of the guardrail by adjusting the connecting frame to the edge position of any side of the first electric slide, starting the third cylinder for lifting and lowering, and then starting the second motor, the second motor drives the clamping plate to rotate, so that the guardrail is flipped to the other side for cleaning; this flipping design avoids the tedious steps of manual flipping, greatly improves work efficiency, and reduces the potential safety hazards caused by manual operation. When performing front cleaning, by starting the first electric slide, the device can drive the connecting frame to perform precise positioning and adjustment. After the connecting frame reaches the appropriate position, the second electric slide is started to drive the first cylinder to move, and the first cylinder is started to drive the placement frame to rise and fall, ensuring that the grinding disc can effectively contact the surface of the guardrail. This multi-level adjustment mechanism enables the entire device to flexibly adapt to metal guardrails of different specifications and shapes, enhancing the versatility and applicability of the device. The first motor in the device drives the first connecting rod to rotate, and then drives the grinding disc to rotate, thereby cleaning the burrs on the surface of the metal guardrail. During the cleaning process, the third electric slide drives the support plate to descend, so that the support plate can perform support and auxiliary work at different heights, further improving the stability of the device. After cleaning is completed, the first electric slide is started to drive the entire device to move back and forth, and the brush cleans the debris inside the processing bed to ensure a clean working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the utility model;

[0015] Figure 4 For the utility model Figure 2 The enlarged structural diagram at A in the middle;

[0016] Figure 5 For the utility model Figure 3 Enlarged structural diagram at B in the middle.

[0017] In the figure: 1. processing bed; 2. metal guardrail; 3. placement slot; 4. adjustment mechanism; 401. first electric slide; 402. connecting frame; 403. second electric slide; 404. first cylinder; 405. placement frame; 406. first motor; 407. first connecting rod; 408. grinding sheet; 409. third electric slide; 410. support plate; 411. brush; 5. clamping mechanism; 501. second cylinder; 502. third cylinder; 503. second motor; 504. second connecting rod; 505. clamping plate; 506. rubber pad. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-5 The utility model provides a technical solution: a deburring device for metal guardrail processing, comprising a processing bed 1, a metal guardrail 2 and a placement groove 3, the metal guardrail 2 is placed on the inner surface of the processing bed 1, the placement grooves 3 are opened on the two side surfaces of the processing bed 1, the upper surface of the processing bed 1 is provided with an adjustment mechanism 4, and the two side surfaces of the processing bed 1 are provided with a clamping mechanism 5;

[0020] The adjusting mechanism 4 includes a first electric slide 401, a connecting frame 402, a second electric slide 403, a first cylinder 404, a placing frame 405, a first motor 406, a first connecting rod 407, a grinding sheet 408, a third electric slide 409, a support plate 410 and a brush 411. The first electric slide 401 is installed on both side surfaces of the processing bed 1, the connecting frame 402 is threadedly connected to the inner side surface of the first electric slide 401, the second electric slide 403 is installed on one side surface of the connecting frame 402, and the first cylinder 404 is threadedly connected to the inner side surface of the second electric slide 403 A placement rack 405 is fixedly connected to one side surface of the first cylinder 404, a first motor 406 is installed on one side surface of the placement rack 405, a first connecting rod 407 is connected to one side surface of the first motor 406, a grinding sheet 408 is sleeved on the outer surface of the first connecting rod 407, a third electric slide 409 is installed on the inner side surface of the connecting rack 402, a support plate 410 is threadedly connected to one side surface of the third electric slide 409, a brush 411 is installed on one side surface of the support plate 410, through the first electric slide 401, the connecting rack 402, the second electric slide 403, The arrangement of the first cylinder 404, the placement rack 405, the first motor 406, the first connecting rod 407, the grinding sheet 408, the third electric slide 409, the support plate 410 and the brush 411 makes cleaning more convenient. First, the first electric slide 401 is started, and then the first electric slide 401 drives the connecting rack 402 to adjust, and then when the connecting rack 402 reaches a suitable position, the second electric slide 403 is then started to drive the first cylinder 404 to move to a suitable position, and then the first cylinder 404 is started, and then the first cylinder 404 drives the placement rack 40 5 is lifted to a suitable position, and then the first motor 406 is started, and then the first motor 406 drives the first connecting rod 407 to rotate, and then the first connecting rod 407 can drive the grinding sheet 408 to rotate, and then the grinding sheet 408 can clean the burrs on the metal guardrail 2. After the cleaning is completed, the third electric slide 409 is started, and then the third electric slide 409 drives the support plate 410 to descend to a suitable position, and then the first electric slide 401 is started to drive the front and back cleaning, and then the brush 411 cleans the debris inside the processing bed 1.

[0021] Furthermore, two groups of the first electric slide 401 and the third electric slide 409 are provided and symmetrically distributed. The provision of the first electric slide 401 and the third electric slide 409 makes adjustment more convenient.

[0022] Furthermore, the third electric slide 409 drives the support plate 410 to move up and down. Through the setting of the support plate 410, the brush 411 can be stored when removing hair.

[0023] Furthermore, the clamping mechanism 5 includes a second cylinder 501, a third cylinder 502, a second motor 503, a second connecting rod 504, a clamping plate 505 and a rubber pad 506. The second cylinder 501 is installed on the inner surface of the placement slot 3, the third cylinder 502 is fixedly connected to one side surface of the second cylinder 501, the second motor 503 is fixedly connected to the upper surface of the third cylinder 502, the second motor 503 is connected to one side surface of the second motor 503, the second connecting rod 504 is connected to one side surface of the second motor 503, the clamping plate 505 is fixedly connected to the outer surface of the second connecting rod 504, and the rubber pad 506 is attached to one side surface of the clamping plate 505. First, start Move the second cylinder 501, and then the second cylinder 501 drives the third cylinder 502 to telescopically move. When the second cylinder 501 drives the third cylinder 502 to move to the appropriate position, the clamping plate 505 can drive the rubber pad 506 to clamp and fix the metal guardrail 2. After one side of the metal guardrail 2 is cleaned, the connecting frame 402 is adjusted to any side edge of the first electric slide 401, and the third cylinder 502 can be started to lift and lower, and then the second motor 503 is started, and then the second motor 503 drives the clamping plate 505 to rotate, and then the clamping plate 505 can drive the metal guardrail 2 to rotate in the opposite direction, and the other side can be cleaned.

[0024] Furthermore, the second motor 503 and the second connecting rod 504 drive the clamping plate 505 to form a telescopic structure. The arrangement of the movable clamping plate 505 provides a better clamping effect.

[0025] Working principle: first start the second cylinder 501, and then the second cylinder 501 drives the third cylinder 502 to telescopically move. When the second cylinder 501 drives the third cylinder 502 to move to the appropriate position, the clamping plate 505 can drive the rubber pad 506 to clamp and fix the metal guardrail 2. After one side of the metal guardrail 2 is cleaned, the connecting frame 402 is adjusted to any side edge of the first electric slide 401, and the third cylinder 502 can be started for lifting, and then the second motor 503 is started, and then the second motor 503 drives the clamping plate 505 to rotate, and then the clamping plate 505 can drive the metal guardrail 2 to rotate in the opposite direction, so that the other side can be cleaned, and the first electric slide 401 is started, and then the first electric slide 401 drives the connecting frame 402 to adjust, and then When the connecting frame 402 reaches the appropriate position, the second electric slide 403 is started to drive the first cylinder 404 to move to the appropriate position. Then, the first cylinder 404 is started, and then the first cylinder 404 drives the placement frame 405 to rise and fall to the appropriate position, and then the first motor 406 is started, and then the first motor 406 drives the first connecting rod 407 to rotate, and then the first connecting rod 407 can drive the grinding sheet 408 to rotate, and then the grinding sheet 408 can clean the burrs of the metal guardrail 2. After cleaning, the third electric slide 409 is started, and then the third electric slide 409 drives the support plate 410 to descend to the appropriate position, and then the first electric slide 401 is started to drive the front and back cleaning, and then the brush 411 cleans the debris inside the processing bed 1.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A deburring device for metal guardrail processing, comprising a processing bed (1), a metal guardrail (2) and a placement groove (3), characterized in that: A metal guardrail (2) is placed on the inner surface of the processing bed (1), placement grooves (3) are provided on both side surfaces of the processing bed (1), an adjustment mechanism (4) is provided on the upper surface of the processing bed (1), and clamping mechanisms (5) are provided on both side surfaces of the processing bed (1); The adjusting mechanism (4) comprises a first electric slide (401), a connecting frame (402), a second electric slide (403), a first cylinder (404), a placing frame (405), a first motor (406), a first connecting rod (407), a grinding sheet (408), a third electric slide (409), a supporting plate (410) and a brush (411). The first electric slide (401) is installed on both side surfaces of the processing bed (1), the inner side surface of the first electric slide (401) is threadedly connected to the connecting frame (402), the second electric slide (403) is installed on one side surface of the connecting frame (402), and the second electric slide (403) is threadedly connected to the inner side surface of the first electric slide (401). The inner surface is threadedly connected to a first cylinder (404), one side surface of the first cylinder (404) is fixedly connected to a placement rack (405), one side surface of the placement rack (405) is installed with a first motor (406), one side surface of the first motor (406) is connected to a first connecting rod (407), the outer surface of the first connecting rod (407) is sleeved with a grinding sheet (408), the inner surface of the connecting rack (402) is installed with a third electric slide (409), one side surface of the third electric slide (409) is threadedly connected to a support plate (410), and one side surface of the support plate (410) is installed with a brush (411).

2. A deburring device for metal guardrail processing according to claim 1, characterized in that: The first electric slide (401) and the third electric slide (409) are each provided with two groups, and are symmetrically distributed.

3. A deburring device for metal guardrail processing according to claim 1, characterized in that: The third electric slide (409) drives the support plate (410) to move up and down.

4. A deburring device for metal guardrail processing according to claim 1, characterized in that: The clamping mechanism (5) comprises a second cylinder (501), a third cylinder (502), a second motor (503), a second connecting rod (504), a clamping plate (505) and a rubber pad (506); the second cylinder (501) is installed on the inner surface of the placement groove (3); the third cylinder (502) is fixedly connected to one side surface of the second cylinder (501); the second motor (503) is fixedly connected to the upper surface of the third cylinder (502); the second motor (503) is connected to one side surface of the second motor (503); the second connecting rod (504) is connected to one side surface of the second motor (503); the clamping plate (505) is fixedly connected to the outer surface of the second connecting rod (504); and the rubber pad (506) is attached to one side surface of the clamping plate (505).

5. A deburring device for metal guardrail processing according to claim 4, characterized in that: The second motor (503) and the second connecting rod (504) drive the clamping plate (505) to form a telescopic structure.