Square pile prefabricated part vibrating device

Abstract

The utility model discloses a square pile prefabricated part vibrating device, which relates to the technical field of concrete vibrating and comprises a sliding seat, a door frame is arranged on the sliding seat, a first sliding rail is arranged at the top of the door frame, a first sliding frame is arranged on the first sliding rail, the door frame is provided with a first displacement motor, the first sliding frame is provided with a second sliding frame in a sliding manner, and a third sliding rail is vertically arranged on the second sliding frame. A first sliding plate is arranged on the third sliding rail, a third displacement motor for controlling the first sliding plate to slide is arranged on the second sliding frame, a supporting arm is detachably installed on the first sliding plate, a vibration rod is clamped at the end, away from the first sliding plate, of the supporting arm, a flexible guide pipe is connected to the vibration rod, and a vibration motor is arranged at the other end of the flexible guide pipe. According to the utility model, the vibrating bar, the flexible conduit and the vibrating motor are arranged on the portal frame, and manual vibrating is replaced by the movement of the portal frame, so that not only is the labor intensity of constructors reduced, but also the vibrating efficiency and quality are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of concrete vibration, in particular to a square pile prefabricated part vibration device. Background Art

[0002] Vibration refers to the process of vibrating and compacting the concrete mixture unloaded into the casting bin to remove bubbles and consolidate it, making the concrete densely combined and eliminating honeycombed concrete surfaces to improve its strength and ensure the quality of concrete components.

[0003] The vibrator is mainly composed of an electric motor, a flexible shaft and a vibrating rod. The electric motor drives the eccentric vibrator through the flexible shaft, which rotates inside the vibrating rod to generate inertial centrifugal force to vibrate and compact the concrete.

[0004] During the production process of square pile prefabricated parts, the mixed concrete is first poured into the prepared mold. Due to the large length of the square pile prefabricated parts, multiple construction workers are required to hold a vibrating rod each to carry out vibration. However, this vibration method has a disadvantage: since the vibrating rod itself has a large weight, the construction workers need to bear the weight of the vibrating rod on the one hand, and on the other hand, they need to constantly move the position of the vibrating rod in the concrete to avoid vibration leakage. At the same time, they also have to bear the vibration of the vibrating rod. Therefore, under this working condition, the construction workers are very labor-intensive and require a lot of physical strength. When the physical strength decreases, the efficiency and quality of the vibration will be further reduced.

[0005] Therefore, the utility model proposes a square pile prefabricated member vibrating device, which is used to reduce the labor intensity of constructors during vibration and improve the vibration efficiency and quality. Utility Model Content

[0006] In view of the above technical problems, the utility model provides a square pile prefabricated part vibration device, which is used to solve the problem that during the existing vibration, the construction workers need to bear the weight of the vibration rod itself on the one hand, and need to constantly move the position of the vibration rod in the concrete to avoid vibration leakage on the other hand, while also bearing the vibration of the vibration rod. Therefore, the labor intensity of the construction workers is very high, and a lot of physical strength is required, which will further reduce the efficiency and quality of the vibration.

[0007] The above technical objectives of the utility model are achieved through the following technical solutions:

[0008] The cam is an angular contact surface that is provided on the top of the cam, and a first end of the cam is provided with a second end of the cam, and a second end of the cam is provided with a second end of the cam, and the second end of the cam is provided with a third end of the cam, and the second end of the cam is provided with a third end of the cam, and the third end of the cam is provided with a fourth end of the cam, and the first end of the cam is provided with a fifth end of the cam.

[0009] A clamping seat is provided at the joint of the flexible conduit and the vibrating rod, a clamping opening is provided at the position of the clamping seat on the support arm, the clamping seat is located in the clamping opening, a socket and a guide seat are respectively provided at the front and rear ends of the clamping opening, a plug hole is provided on the side of the socket close to the guide seat, a guide hole is provided through the guide seat, and a pressure arm is provided between the guide hole and the plug hole.

[0010] Furthermore, the clamp seat comprises a first clamp block and a second clamp block which are symmetrically arranged, a connecting bolt is provided between the first clamp block and the second clamp block, and a nut of the connecting bolt is flush with an outer wall of the clamp seat.

[0011] Furthermore, a plurality of clamping protrusions are provided on one side where the first clamping block and the second clamping block are close to each other.

[0012] Furthermore, the socket is provided with a magnetic block in the socket hole.

[0013] Furthermore, a jacket is provided on one side of the gantry, a cleaning device is installed in the jacket, the cleaning device includes a cleaning arm, one end of the cleaning arm is connected to a water pump, and the other end is connected to a cleaning ring, and a water spray port is opened on the circumference of the inner wall of the cleaning ring.

[0014] Furthermore, one end of the sleeve is connected to a second slide, one side of the second slide is slidably matched with a fourth slide rail, the fourth slide rail is fixed to the door frame, the second slide is vertically provided with a second lead screw, and one end of the second lead screw is connected to a fourth displacement motor.

[0015] Furthermore, the clamping opening is a rectangular structure.

[0016] Furthermore, a contact portion is provided at the bottom of the clamping opening, and a through hole is provided through the center of the contact portion.

[0017] In summary, the beneficial technical effects of the utility model are:

[0018] (1) The clamping seat holding the vibrating rod is placed in the support arm by using the clamping opening on the support arm, and the clamping seat is limited upward by using the pressure arm to realize the detachable connection of the vibrating rod on the support arm. At the same time, the first displacement motor, the second displacement motor and the third displacement motor are used to drive the vibrating rod to move forward, backward, left, right, up and down, thereby completely replacing manual vibration, which not only reduces the labor intensity of the construction workers, but also improves the efficiency and quality of vibration.

[0019] (2) The cleaning arm and cleaning ring can be used to clean the vibrating rod in all directions after use, preventing concrete from sticking to the vibrating rod to increase the overall weight and affect the subsequent vibration efficiency.

[0020] (3) The fourth displacement motor is used to drive the cleaning device to move up and down through the second lead screw, and then the vibrating rod can be thoroughly cleaned in a circular and vertical manner through the cleaning ring, which also replaces manual cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the utility model from another angle;

[0023] Figure 3 It is a schematic diagram of the utility model from a third angle;

[0024] Figure 4 yes Figure 1 The schematic diagram of the first slide is hidden;

[0025] Figure 5 It is a structural schematic diagram of the clamp seat;

[0026] Figure 6 is a schematic diagram of the structure of the support arm;

[0027] Figure 7 yes Figure 1 A magnified schematic diagram of part A;

[0028] Figure 8 yes Figure 1 An enlarged schematic diagram of part B.

[0029] 1. The cam frame includes the following components: 1. a first slide; 2. a second slide; 3. a second drive motor; 4. a first slide rail; 5. a first displacement motor; 6. a first slide; 7. a second slide rail; 8. a second displacement motor; 9. a second slide; 10. a third displacement motor; 11. a first lead screw; 12. a third slide rail; 13. a first slide plate; 14. a support arm; 15. a clamping jaw; 16. abutting portion; 17. a through hole; 18. a vibrating rod; 19. a flexible conduit; 20. a vibrating motor; 21. a socket; 22. a guide seat; 23. a pressing arm; 24. a clamping seat; 25. a first clamping block; 26. a second clamping block; 27. a clamping protrusion; 28. a connecting bolt; 29. ​​a fourth slide rail; 30. a second lead screw; 31. a fourth displacement motor; 32. a second slide plate; 33. a jacket; 34. a cleaning arm; 35. a cleaning ring; 36. a water spray nozzle; 37. a ground rail; 38. a trolley; 39. a mold. DETAILED DESCRIPTION

[0030] The present invention will be described clearly and completely below in conjunction with the embodiments.

[0031] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0032] In the description of the embodiments, unless otherwise clearly specified and limited, the terms "disposed", "connected" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or it can be connected through an intermediate medium, or it can be a communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0033] See attached Figure 1-8 , shown is a square pile prefabricated part vibration device, including a slide 1, a door frame 2 is slidably matched on the slide 1 through a slide rail, a driving motor 3 is also provided on the slide 1, the driving motor 3 cooperates with the gear and the rack to drive the door frame 2 to slide along the slide rail, and the slide 1 is fixed to the ground by bolts, two first slide rails 4 are horizontally provided on the top of the door frame 2, a first slide 6 is slidably provided on the first slide rail 4, and a first displacement motor 5 is provided at one end of the door frame 2 located on the first slide rail 4, the first displacement motor 5 drives the first slide 6 to slide along the first slide rail 4 through a synchronous belt, and a vibration motor 20 is installed on the first slide 6 by bolts, and the output end of the vibration motor 20 is connected to a flexible conduit 19, a flexible shaft is provided in the flexible conduit 19, and the other end of the flexible conduit 19 is connected to a vibration rod 18;

[0034] A second slide rail 7 is provided on one side of the first slide 6 close to the slide seat 1 and perpendicular to the length direction of the first slide rail 4. A second slide rail 9 is slidably provided on the second slide rail 7. At the same time, a second displacement motor 8 is provided at one end of the first slide 6. The second displacement motor 8 drives the second slide 9 to slide along the second slide rail 7 through a synchronous belt. At the same time, a third displacement motor 10 is provided on the second slide 9. A first lead screw 11 is provided at the output end of the third displacement motor 10. A first slide plate 13 is provided on the first lead screw 11. At the same time, in order to improve the guiding property of the first slide plate 13, a third slide rail 12 is provided on the second slide 9. The first slide plate 13 slides vertically along the third slide rail 12 under the action of the third displacement motor 10;

[0035] A support arm 14 is installed on the first slide plate 13 by bolts, and a rectangular clamping opening 15 is provided at one end of the support arm 14 away from the first slide plate 13, and an abutting portion 16 is provided at the bottom of the clamping opening 15, and a through hole 17 is provided in the center of the abutting portion 16, and a clamping seat 24 of equal cross-section is accommodated in the clamping opening 15, and the clamping seat 24 includes a first clamping block 25 and a second clamping block 26 which are symmetrically arranged, wherein the first clamping block 25 and the second clamping block 26 are connected by a connecting bolt 28, and the nut of the connecting bolt 28 is flush with the side wall of the first clamping block 25, and when in use, the first clamping block 25 and the second clamping block 26 are clamped at the joint of the flexible conduit 19 and the vibrating rod 18, and the entire clamping seat 24 is placed in the clamping opening 15, so that one end of the clamping seat 24 abuts on the abutting portion 16, and the vibrating rod 18 passes through the through hole 17;

[0036] In addition, a socket 21 and a guide seat 22 are respectively provided at the front and rear ends of the clamping opening 15, wherein a plug hole is provided on the side of the socket 21 close to the guide seat 22, and a guide hole is provided through the guide seat 22, and a pressure arm 23 is provided between the guide hole and the plug hole, and one side of the pressure arm 23 abuts against the upper surface of the clamping seat 24, so that the clamping seat 24 holding the vibrating rod 18 is restricted in the clamping opening 15 by the pressure arm 23 and the abutting portion 16, so as to prevent the clamping seat 24 from jumping up and down;

[0037] At the same time, in order to prevent the pressure arm 23 from falling off, a magnetic block is provided at the bottom of the jack, and the magnetic block acts on the pressure arm 23 to prevent it from falling off;

[0038] It can be seen that the vibrating rod 18 is installed on the door frame 2 through the support arm 14, the clamp 15 and the clamp seat 24, thereby replacing the whole vibrating device carried by manpower, and at the same time, the first displacement motor 5, the second displacement motor 8 and the third displacement motor 10 cooperate to realize the front, back, left, right and up and down movement of the vibrating rod 18, thereby being able to achieve all-round vibration of the concrete, while reducing the labor intensity of the constructors and improving the vibration efficiency and quality;

[0039] At the same time, in order to facilitate the cleaning of the vibration rod 18 after the vibration is completed, a fourth displacement motor 31 is installed on one side of the door frame 2, and a second screw 30 is provided at the output end of the fourth displacement motor 31, and a second slide plate 32 is provided on the second screw 30, and a fourth slide rail 29 is provided on the side of the second slide plate 32 close to the door frame 2. At the same time, a jacket 33 is fixedly provided on the other side of the second slide plate 32, and a cleaning device is clamped in the jacket 33 by bolts. The cleaning device is provided with a cleaning arm 34 clamped in the jacket 33, and one end of the cleaning arm 34 is connected to a water pump. At the same time, a cleaning ring 35 is provided at the other end of the cleaning arm 34, and a plurality of water spray ports 36 are opened on the inner wall of the cleaning ring 35. When in use, the vibration rod 18 is moved to the top of the cleaning ring 35, and then external water is introduced into the water pump and sprayed out from the water spray port 36, and then the cleaning ring 35 is driven by the fourth displacement motor 31 to move from bottom to top, so as to realize the cleaning of the entire vibration rod 18.

[0040] When in use, the entire gantry 2 spans across two ground rails 37, and then a trolley 38 is set up on the ground rails 37, and then the assembled mold 39 is placed on the trolley 38, and then the mixed concrete is poured into the mold 39, and then the first displacement motor 5, the second displacement motor 8, and the third displacement motor 10 are used to simultaneously insert the vibrating rod 18 into the concrete for vibration, and at the same time, the horizontal position and the longitudinal position of the vibrating rod 18 in the mold 39 are continuously changed, so that the concrete can be vibrated in all directions, and then completely replace manual vibration, so as to ensure the efficiency and quality of the vibration. After the vibration is completed, the vibrating rod 18 is cleaned by the cleaning ring 35 to ensure the vibration effect for the next use, and then the entire gantry 2 is moved to one end of the slide seat 1 by the driving motor 3, which is convenient for the demoulding and lifting of the square pile.

[0041] The above description is only a preferred specific implementation method of the present utility model, and does not limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A square pile prefabricated member vibrating device, comprising a slide seat (1), a door frame (2) being slidably provided on the slide seat (1), a first slide rail (4) being provided on the top of the door frame (2), a first slide frame (6) being slidably provided on the first slide rail (4), a first displacement motor (5) being provided on one end of the door frame (2) located on the first slide rail (4), a second slide rail (7) being provided on the first slide rail (6) perpendicular to the length direction of the first slide rail (4), a second slide frame (9) being slidably provided on the second slide rail (7), a second displacement motor (8) being provided on the first slide frame (6) for controlling the sliding of the second slide frame (9), a third slide rail (12) being vertically provided on the second slide frame (9), a first slide plate (13) being slidably provided on the third slide rail (12), and a third displacement motor (10) being provided on the second slide frame (9) for controlling the sliding of the first slide plate (13), a first lead screw (11) being provided at the output end of the third displacement motor (10), characterized in that: A support arm (14) is detachably mounted on the first slide plate (13); an end of the support arm (14) away from the first slide plate (13) is clamped with a vibrating rod (18); a flexible conduit (19) is connected to the vibrating rod (18); a vibrating motor (20) is disposed at the other end of the flexible conduit (19); and the vibrating motor (20) is fixed on the first slide frame (6); A clamping seat (24) is provided at the joint of the flexible conduit (19) and the vibrating rod (18); a clamping opening (15) is provided on the support arm (14) at the position of the clamping seat (24); the clamping seat (24) is located in the clamping opening (15); a socket (21) and a guide seat (22) are provided at the front and rear ends of the clamping opening (15), respectively; a plug hole is provided on a side of the socket (21) close to the guide seat (22); a guide hole is provided through the guide seat (22); a pressure arm (23) is provided between the guide hole and the plug hole.

2. A square pile prefabricated member vibrating device according to claim 1, characterized in that: The clamp seat (24) comprises a first clamp block (25) and a second clamp block (26) which are symmetrically arranged, a connecting bolt (28) is provided between the first clamp block (25) and the second clamp block (26), and a nut of the connecting bolt (28) is flush with the outer wall of the clamp seat (24).

3. A square pile prefabricated member vibrating device according to claim 2, characterized in that: A plurality of clamping protrusions (27) are provided on one side of the first clamping block (25) and the second clamping block (26) which are close to each other.

4. A square pile prefabricated member vibrating device according to claim 1, characterized in that: The socket (21) is provided with a magnetic block in the socket hole.

5. The square pile prefabricated component vibrating device according to claim 1, characterized in that: A jacket (33) is provided on one side of the door frame (2), and a cleaning device is installed in the jacket (33). The cleaning device comprises a cleaning arm (34), one end of the cleaning arm (34) is connected to a water pump, and the other end is connected to a cleaning ring (35), and a water spray port (36) is opened on the circumference of the inner wall of the cleaning ring (35).

6. A square pile prefabricated member vibrating device according to claim 5, characterized in that: One end of the sleeve (33) is connected to a second slide plate (32), one side of the second slide plate (32) is slidably matched with a fourth slide rail (29), the fourth slide rail (29) is fixed to the door frame (2), and the second slide plate (32) is vertically provided with a second lead screw (30), and one end of the second lead screw (30) is connected to a fourth displacement motor (31).

7. A square pile prefabricated member vibrating device according to claim 1, characterized in that: The clamping opening (15) is a rectangular structure.

8. The square pile prefabricated component vibrating device according to claim 1, characterized in that: The bottom of the clamping opening (15) is provided with an abutment portion (16), and a through hole (17) is provided through the center of the abutment portion (16).

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