Automatic packaging production line
By designing an automated packaging production line, including transportation, scanning codes, wrapping films and labeling units, the problems of inefficiency and waste of labor caused by manual operations in the existing technology are solved, and an efficient and automated packaging process is achieved.
Patent Information
- Application Number
- CN202421469241.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the prior art, manual film wrapping, coding and other operations are required, resulting in waste of manpower and low efficiency.
An automated packaging production line is designed, including a transportation unit, a code scanning unit, a film wrapping unit and a labeling unit. Through an automated process, the code scanning, film wrapping and labeling of goods is realized, and the units are seamlessly connected.
It realizes an automated packaging process without manual operation, saves manpower, improves efficiency, and ensures the unified position of the code, avoiding the missed stickers.
Smart Images

Figure CN222808444U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automated production, in particular to an automated packaging production line. Background Art
[0002] After the production of electronic products is completed, they are first packed into small packaging boxes, and then many small packaging boxes are stacked, packed and bundled. After bundling, the goods need to be wrapped with film, and the barcode of each small packaging box is scanned to make a barcode for the total goods. Then the total barcode is affixed to the goods wrapped with film.
[0003] The existing code scanning requires manual operation with a code scanning gun, and then the goods are pushed to the film wrapping place for film wrapping, and then the code is manually affixed after the film is wrapped. Manual code affixing will make the position of the code affixed not fixed each time, and the code may be affixed crookedly and incorrectly. It will also waste time in the process of goods transportation, and manual film wrapping, code scanning and code affixing will also waste manpower, making the efficiency low. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an automated packaging production line to solve the problems in the prior art of manual film wrapping, coding, etc., which lead to waste of manpower and low efficiency.
[0005] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides an automated packaging production line, comprising:
[0006] A transport unit, the transport unit being used to transport the goods along a packaging process of the goods;
[0007] A barcode scanning unit is used to scan the information of each product and pass it to the labeling unit;
[0008] The film wrapping unit is used to automatically wrap the entire cargo with film, rotate and wrap it, and automatically cut the film after wrapping;
[0009] The labeling unit is used to attach the newly made label to the outer surface of the goods wrapped with film by using an automatic labeling machine.
[0010] Furthermore, the transport unit includes a second transport line arranged in the code scanning unit, a third transport line arranged in the film wrapping unit, and a fifth transport line arranged in the labeling unit, and the second transport line, the third transport line and the fifth transport line are all independently controlled.
[0011] Furthermore, the transport unit also includes a first transport line and a sixth transport line, the first transport line is located on the side of the second transport line away from the third transport line, the sixth transport line is located on the side of the fifth transport line away from the third transport line, and the first transport line and the sixth transport line are both inclined.
[0012] Furthermore, it also includes a weighing unit, in which a fourth transport line is arranged, and the weighing unit is used to measure the total weight of the goods.
[0013] Furthermore, an adjustment mechanism is provided on one side or both sides of the labeling unit, and the adjustment mechanism is used to adjust the distance between the goods after wrapping and the two sides of the production line.
[0014] Furthermore, the adjustment mechanism includes a cylinder and a stopper, and the stopper is connected to the movable end of the cylinder.
[0015] Furthermore, a blocking mechanism is provided on a side of the labeling unit away from the film wrapping unit, and the blocking mechanism is used to block the goods when labeling.
[0016] Furthermore, the blocking mechanism includes a blocking power, a first connecting block, a second connecting block and a blocking block, the first connecting block is connected to the movable end of the blocking power, the second connecting block is connected to the first connecting block, a wedge-shaped slider is connected to the second connecting block, and a wedge-shaped groove is provided at the bottom of the blocking block.
[0017] Furthermore, the blocking mechanism also includes an outer shell, a first guide rail, and a second guide rail. The first guide rail is arranged in parallel with the second guide rail. The first slider at the bottom of the first connecting block slides on the first guide rail, and the second slider at the bottom of the second connecting block slides on the second guide rail. A third guide rail is provided on the side of the outer shell away from the blocking power, and the third slider on the back of the blocking block slides up and down relative to the third guide rail.
[0018] Furthermore, the automated packaging production line is provided with a plurality of detection sensors for detecting whether the goods are in place and / or have left, and a fence is provided around the automated packaging production line.
[0019] As described above, the utility model has the following beneficial effects: the present application sets up a transport unit, and sets up a code scanning unit, a film wrapping unit and a labeling unit along the transport unit. Before film wrapping, the stacked and bundled goods enter the code scanning unit, and firstly, each small package is scanned by an automatic code scanner and the data is transmitted to the labeling unit to make a new total barcode and print it. After scanning the code, it enters the film wrapping unit for automatic film wrapping and film cutting, and then is labeled by the automatic labeling machine at the labeling unit. After the goods enter the transport unit, the whole process does not require manual operation, and each unit is seamlessly connected, which not only saves manpower, but also saves time and improves efficiency. Moreover, the codes affixed at each position are unified and there will be no missing codes. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the structure of the automated packaging production line provided by the utility model;
[0021] Figure 2 is a structural schematic diagram of a blocking mechanism;
[0022] Figure 3 for Figure 2 Schematic diagram of the structure without the outer shell;
[0023] Figure 4 It is a schematic diagram of the structure of the blocking block.
[0024] Part Number Description
[0025] 10-transport unit, 101-first transport line, 102-second transport line, 103-third transport line, 104-fourth transport line, 105-fifth transport line, 106-sixth transport line, 20-bar scanning unit, 30-wrapping unit, 40-labeling unit, 401-adjustment mechanism, 402-blocking mechanism, 4020-blocking power, 4021-first connecting block, 4022-second connecting block, 4023-blocking block, 4024-housing, 4025-wedge-shaped slider, 4026-wedge-shaped groove, 4027-first guide rail, 4028-second guide rail, 50-weighing unit, 60-fence. DETAILED DESCRIPTION
[0026] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0027] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantial change of the technical content.
[0028] In order to describe the present invention in detail, first, the automatic packaging production line of the present invention is specifically described below.
[0029] like Figure 1As shown, the present application provides an automated packaging production line, including a transport unit 10, a code scanning unit 20, a film wrapping unit 30, a labeling unit 40 and a weighing unit 50. The transport unit 10 runs from the entry of goods to the completion of labeling.
[0030] The transport unit 10 includes a first transport line 101, a second transport line 102, a third transport line 103, a fourth transport line 104, a fifth transport line 105 and a sixth transport line 106, and the control of each transport line is independent.
[0031] The first transport line 101 is set at the feed port, and the sixth transport line 106 is set at the discharge port. The first transport line 101 and the sixth transport line 106 are inclined, which is convenient for loading and unloading. In order to prevent the goods from moving too fast during loading and unloading, inclined plates can be set in the middle of the first transport line 101 and the sixth transport line 106. This can reduce the contact area between the first transport line 101, the sixth transport line 106 and the goods, and anti-slip grooves can be set on the inclined plates.
[0032] The second transport line 102 is arranged in the code scanning unit 20, the third transport line 103 is arranged in the film wrapping unit 30, the fourth transport line 104 is arranged in the weighing unit 50, and the fifth transport line 105 is arranged in the labeling unit 40. The fourth transport line 104 can be arranged between the first transport line 101 and the second transport line 102, or can be arranged in other places. In this embodiment, the fourth transport line 104 of the weighing unit 50 is arranged between the third transport line 103 and the fifth transport line 105.
[0033] The transport unit 10 is used to transport goods along the packaging process of the goods. The transport unit 10 of this embodiment uses a transmission roller, and a belt may also be used. For heavier goods, it is more reliable to use a transmission roller.
[0034] The weighing unit 50 is mainly used to weigh the total weight of the bundled container-type goods. The corresponding quantity and weight are set in it. The weighed weight is compared with the preset value. If it is less than the preset value, it means that there is an empty box inside. The weighing unit 50 can also be set at the most initial position. The figure of this embodiment sets it at the rear end of the labeling unit 40, which is also possible.
[0035] The barcode scanning unit 20 is used to scan the information of each product and pass it to the labeling unit 40. A controller is provided in the present application. After scanning, the barcode scanning unit 20 passes the data to the controller. The controller makes new label data and passes it to the labeling unit 40. The present application is mainly for container-type packaging of electronic products. Each small electronic product, such as a computer, will have a corresponding barcode after being packed into each small packaging box. The barcode scanning unit 20 scans the small barcodes on all the bundled small packages at one time and passes them to the labeling unit 40. Barcode scanning units can be provided on both sides of the second transport line 102, so that fast scanning can be achieved.
[0036] A buffer space can be set between the first transport line 101 and the second transport line 102, so that the goods on the entire production line can be transferred smoothly and the efficiency can be further improved. The weighing unit 50 can also be set in this buffer space.
[0037] The film wrapping unit 30 is used to automatically wrap the entire cargo with film, rotate and wrap it, and automatically cut the film after wrapping. Electronic products need to be dustproof and moisture-proof, so a film needs to be wrapped on their outer surface. The entire process of the film wrapping unit 30 of this embodiment is automated, and the film is melted by a thermal fuse after wrapping. The turntable of the film wrapping unit 30 is provided with an inlet and an outlet, and the inlet and the outlet are arranged oppositely. When the inlet and the outlet are level with the transmission line, the cargo can be moved up and down.
[0038] The labeling unit 40 is used to make a new label according to the information of the code scanning unit 20, and to attach it to the outer surface of the goods wrapped with film by an automatic labeling machine. The automatic labeling machine of this embodiment adopts a manipulator, and a multi-head fixture can be installed at the front end of the manipulator, so that multiple labels can be attached at one time.
[0039] The present application also includes a controller, which is used to control the movement of each live device. After scanning, the scanning unit transmits the data to the controller, and the controller generates new label data and transmits the new label data to the labeling unit 40 for printing and pasting.
[0040] Among them, when the robot is labeling, the rotation angle position of each axis is designed. In order to make the position of the robot more accurate during labeling, an adjustment mechanism 401 is set on one side or both sides of the fifth transport line 105. The adjustment mechanism 401 is used to adjust the distance of the goods after wrapping relative to the two sides of the production line.
[0041] The adjustment mechanism 401 can be used as long as it can realize the left and right movement of the goods relative to the fifth transport line 105. In this embodiment, the adjustment mechanism 401 includes a cylinder and a block, and the block is connected to the movable end of the cylinder. The block is extended by the cylinder to move the goods. It is best to set the adjustment mechanism on both sides, at least on the side where the manipulator is not installed, so as to prevent the goods from deviating to the side where the manipulator is not installed, and the manipulator cannot paste the label.
[0042] When the adjustment mechanism 401 pushes the goods, in order to prevent the goods from moving along the moving direction of the fifth transport line 105, a blocking mechanism 402 is set at the intersection of the fifth transport line 105 and the sixth transport line 106 to block the goods when the code is affixed.
[0043] A cylinder can be directly arranged on the side of the blocking block 4023, and the movable end of the cylinder is directly connected to the blocking block 4023, and the movable end of the cylinder is arranged vertically. The transport unit 10 of the present application is installed on the ground, so the distance from the ground is relatively small. If it is arranged vertically, the space position is limited.
[0044] like Figures 2 to 4 As shown, the blocking mechanism 402 provided in this embodiment includes a shell 4024, a blocking power 4020, a first connecting block 4021, a second connecting block 4022 and a blocking block 4023. The blocking power 4020, the first connecting block 4021, the second connecting block 4022 and the blocking block 4023 are all installed in the shell 4024, and an opening is provided on the top of the shell 4024 to facilitate the lifting and lowering of the blocking block 4023.
[0045] The first connection block 4021 is connected to the movable end of the blocking power 4020, and the blocking power 4020 of this embodiment adopts a cylinder. The second connection block 4022 is connected to the first connection block 4021, and a wedge-shaped slider 4025 is connected to the second connection block 4022. The lower part of the blocking block 4023 is provided with a wedge-shaped groove 4026. In order to better support the blocking block 4023, a plurality of wedge-shaped grooves 4026 can be provided on the blocking block 4023, and a plurality of wedge-shaped sliders 4025 are correspondingly provided on the second connection block 4022, and the number of the wedge-shaped sliders 4025 corresponds to the number of the wedge-shaped grooves 4026.
[0046] A first guide rail 4027 and a second guide rail 4028 are installed at the bottom of the housing 4024 . The first guide rail 4027 is arranged parallel to the second guide rail 4028 . The first slider at the bottom of the first connecting block 4021 slides on the first guide rail 4027 , and the second slider at the bottom of the second connecting block 4022 slides on the second guide rail 4028 .
[0047] The movable end of the cylinder extends out, the first connecting block 4021 drives the second connecting block 4022 to move to the left, and the wedge-shaped slider 4025 on the second connecting block 4022 also gradually moves to the left. The wedge-shaped slider 4025 gradually raises the first blocking block 4023 during the leftward movement, and the top of the blocking block 4023 extends out of the shell 4024 to block the goods.
[0048] In order to make the blocking block 4023 more stable during the lifting process, a third guide rail is provided on the side of the shell 4024 away from the blocking power 4020, and a third sliding block on the back of the blocking block 4023 slides up and down relative to the third guide rail.
[0049] In order to make the whole process smoother, detection sensors are set on the first transport line 101, the second transport line 102, the third transport line 103, the fourth transport line 104, the fifth transport line 105 and the sixth transport line 106 to detect whether the goods are in place and / or leave, so as to ensure that the operations between the units will not interfere. A fence 60 is set around the automated packaging production line.
[0050] Working process: push the goods onto the first transport line 101, the first transport line 101 rotates to move the goods to the code scanning unit 20, the code scanning unit 20 scans the barcode of each small package and transmits it to the controller, the controller generates new label data and transmits it to the labeling unit 40 for printing, after scanning the code, the goods enter the film wrapping unit 30, the film wrapping unit 30 wraps the outer surface of the goods with a film to make it dust-proof and moisture-proof, and then weighs the goods after wrapping the film, after weighing, the goods move to the fifth transport line 105, the blocking power 4020 extends out, and the blocking block 4023 slides upward, the goods are blocked by the blocking block 4023, the adjustment mechanisms 401 on both sides adjust the position of the goods, and then the manipulator sticks the printed label to the film, the labeling is completed, the blocking power 4020 returns to its position, the blocking block 4023 drops, the fifth transport line 105 and the sixth transport line 106 are actuated to move the goods out of the production line.
[0051] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. An automated packaging production line, characterized in that: include: A transport unit (10) for transporting goods along a packaging process of the goods; A code scanning unit (20) for scanning the information of each product and transmitting it to a labeling unit (40); The film wrapping unit (30) is used to automatically wrap the entire cargo with film, rotate and wrap it, and automatically cut the film after wrapping; A labeling unit (40) is used to attach the prepared new label to the outer surface of the goods wrapped with the film by using an automatic labeling machine; The controller is used to control the movement of the transport unit (10), the code scanning unit (20), the film wrapping unit (30) and the labeling unit (40); the code scanning unit (20) transmits the data to the controller after scanning; the controller generates new label data and transmits the new label data to the labeling unit (40) for printing and pasting.
2. The automated packaging production line according to claim 1, characterized in that: The transport unit (10) comprises a second transport line (102) arranged in a code scanning unit (20), a third transport line (103) arranged in a film wrapping unit (30), and a fifth transport line (105) arranged in a labeling unit (40); the second transport line (102), the third transport line (103) and the fifth transport line (105) are all independently controlled.
3. The automated packaging production line according to claim 2, characterized in that: The transport unit (10) further comprises a first transport line (101) and a sixth transport line (106); the first transport line (101) is located on a side of the second transport line (102) away from the third transport line (103); the sixth transport line (106) is located on a side of the fifth transport line (105) away from the third transport line (103); and the first transport line (101) and the sixth transport line (106) are both arranged at an inclination.
4. The automated packaging production line according to claim 1, characterized in that: It also includes a weighing unit (50), in which a fourth transport line (104) is arranged, and the weighing unit (50) is used to measure the total weight of the goods.
5. The automated packaging production line according to claim 1, characterized in that: An adjustment mechanism (401) is provided on one or both sides of the labeling unit (40), and the adjustment mechanism (401) is used to adjust the distance between the goods after wrapping and the two sides of the production line.
6. The automated packaging production line according to claim 5, characterized in that: The adjustment mechanism (401) comprises a cylinder and a stopper, wherein the stopper is connected to the movable end of the cylinder.
7. The automated packaging production line according to claim 1 or 5, characterized in that: A blocking mechanism (402) is provided on the side of the labeling unit (40) away from the film wrapping unit (30), and the blocking mechanism (402) is used to block the goods when labeling.
8. The automated packaging production line according to claim 7, characterized in that: The blocking mechanism (402) comprises a blocking power (4020), a first connecting block (4021), a second connecting block (4022) and a blocking block (4023), wherein the first connecting block (4021) is connected to the movable end of the blocking power (4020), the second connecting block (4022) is connected to the first connecting block (4021), a wedge-shaped sliding block (4025) is connected to the second connecting block (4022), and a wedge-shaped groove (4026) is provided at the bottom of the blocking block (4023).
9. The automated packaging production line according to claim 8, characterized in that: The blocking mechanism (402) further comprises a housing (4024), a first guide rail (4027), and a second guide rail (4028); the first guide rail (4027) and the second guide rail (4028) are arranged in parallel; a first slider at the bottom of the first connecting block (4021) slides on the first guide rail (4027), and a second slider at the bottom of the second connecting block (4022) slides on the second guide rail (4028); a third guide rail is arranged on a side of the housing (4024) away from the blocking power (4020), and a third slider at the back of the blocking block (4023) slides up and down relative to the third guide rail.
10. The automated packaging production line according to claim 1, characterized in that: The automated packaging production line is provided with a plurality of detection sensors for detecting whether the goods are in place and / or have left. A fence (60) is provided around the automated packaging production line.