Automatic feeding and discharging device of magnetic particle flaw detector

Abstract

The utility model relates to the technical field of magnetic particle flaw detection, in particular to an automatic feeding and discharging device of a magnetic particle flaw detector, which comprises a bottom plate, an operation table, a fixing seat, a collecting box and a drying component, the drying component comprises a heating panel, a control component, a heat insulation component and a discharging component, the heating panel is detachably connected with the collecting box, the control component is arranged on the collecting box, and the heat insulation component is arranged on the discharging component. The heat insulation component is arranged on the collecting box, the discharging component is arranged on the collecting box, in the process of collecting falling magnetic powder, the magnetic powder and water are mixed and then settle into the collecting box, the control assembly induces the humidity in the collecting box, when the humidity is too high, the control assembly electrifies and starts a heating panel, and when the humidity is too high, the discharging component discharges the magnetic powder. And the heating panel converts electric energy into chemical energy to release heat, so that the interior of the collecting box is heated, the collected magnetic powder can be dried, and the situation that the magnetic powder is damaged due to the fact that the magnetic powder is in a humid environment for a long time is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic particle flaw detection, in particular to an automatic loading and unloading device for a magnetic particle flaw detection machine. Background Art

[0002] At present, during the automatic loading and unloading process of the magnetic particle flaw detector, excess magnetic powder will fall off after the material is coated with magnetic powder, causing the magnetic powder to fall into the placement box due to inertia, affecting the normal operation of the placement plate.

[0003] Prior art CN217971551U discloses an automatic loading and unloading device for a magnetic particle flaw detector, comprising a base plate and an operating table, the operating table is fixed on the base plate, a collecting component is arranged on the base plate, the collecting component comprises a fixing seat, a collecting box, a suction component and a settling component, the fixing seat is fixedly connected to the base plate, the collecting box is detachably connected to the fixing seat, the suction component is arranged on the collecting box, the settling component is arranged on the collecting box, the suction component comprises a fan and a suction pipe, the settling component comprises a water injection pipe and a nozzle, when the material is wrapped with magnetic powder for detection, the material is clamped on the placement plate of the loading and unloading device by a clamping device on the operating table, when the placement plate is retracted into the placement box, the excess magnetic powder falls onto the placement plate due to inertia, the suction component is started, the suction component sucks the fallen magnetic powder, and cooperates with the settling component to transport the magnetic powder to the inside of the collecting box, thereby collecting the fallen magnetic powder, thereby reducing the possibility of the magnetic powder falling onto the loading and unloading device, and then ensuring the normal operation of the loading and unloading device.

[0004] However, in the above method, during the collection of the fallen magnetic powder, the magnetic powder is mixed with the water mist and collected by sedimentation, and the collection box has a high depth, which makes the magnetic powder vulnerable to damage when it is in a humid environment for a long time. Utility Model Content

[0005] The utility model aims to provide an automatic loading and unloading device for a magnetic particle flaw detector, which can dry the collected magnetic powder during the collection process of the fallen magnetic powder, so as to avoid the magnetic powder being damaged due to being in a humid environment for a long time.

[0006] To achieve the above-mentioned purpose, the utility model provides an automatic loading and unloading device for a magnetic particle flaw detector, comprising a bottom plate, an operating table, a fixed seat and a collection box, wherein the operating table is fixedly connected to the bottom plate and is located on one side of the bottom plate, the fixed seat is fixedly connected to the bottom plate and is located on one side of the bottom plate, the collection box is detachably connected to the fixed seat and is located on one side of the fixed seat, and further comprises a drying component;

[0007] The drying component includes a heating panel, a control component, a heat insulating component and a discharge component. The heating panel is detachably connected to the collection box and is located on one side of the collection box. The control component is arranged on the collection box, the heat insulating component is arranged on the collection box, and the discharge component is arranged on the collection box.

[0008] Wherein, the control component includes a power supply box and a humidity sensor, the power supply box is fixedly connected to the collection box and electrically connected to the heating panel; the humidity sensor is fixedly connected to the collection box and electrically connected to the power supply box.

[0009] Wherein, the heat insulating component comprises a cover plate and a plug-in block, the cover plate is detachably connected to the collection box and is located at one side of the collection box; the plug-in block is fixedly connected to the cover plate and slidably connected to the collection box.

[0010] Wherein, the discharge member includes a valve and an auxiliary component, the valve is fixedly connected to the collection box and is located at one side of the collection box; the auxiliary component is respectively arranged on the collection box and the valve.

[0011] Wherein, the auxiliary component includes a transparent window and a stretch tube, the transparent window is fixedly connected to the collection box and is located at one side of the collection box; the stretch tube is detachably connected to the valve and is located at one side of the valve.

[0012] The utility model discloses an automatic loading and unloading device for a magnetic particle flaw detector, comprising a bottom plate, an operating table, a fixing seat, a collection box and a drying component, wherein the drying component comprises a heating panel, a control component, a heat insulating component and a discharge component. In the process of collecting the fallen magnetic powder, the magnetic powder is mixed with water and then settled in the collection box, and the control component senses the humidity in the collection box. When the humidity is too high, the control component energizes and starts the heating panel, so that the heating panel converts electrical energy into chemical energy to release heat, thereby heating the inside of the collection box, so that the collected magnetic powder can be dried, and the magnetic powder is prevented from being damaged by being in a humid environment for a long time. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of the automatic loading and unloading device of the magnetic particle flaw detector of the first embodiment of the utility model.

[0015] Figure 2 It is a structural schematic diagram of a drying component of the first embodiment of the utility model.

[0016] Figure 3 It is a schematic diagram of the installation of the heating panel of the first embodiment of the utility model.

[0017] Figure 4 It is a schematic diagram of the overall structure of an automatic loading and unloading device for a magnetic particle flaw detector according to a second embodiment of the utility model.

[0018] In the figure: 101-bottom plate, 102-operating table, 103-fixed seat, 104-collection box, 105-heating panel, 106-power supply box, 107-humidity sensor, 108-cover plate, 109-plug block, 110-valve, 201-transparent window, 202-stretching tube. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0020] The first embodiment of the present application is:

[0021] See also Figures 1 to 3 ,in Figure 1 This is the overall structural diagram of the automatic loading and unloading device of the magnetic particle flaw detector. Figure 2 It is a schematic diagram of the structure of the drying component. Figure 3 It is a schematic diagram of the installation of the heating panel. The utility model provides an automatic loading and unloading device for a magnetic particle flaw detector: it includes a bottom plate 101, an operating table 102, a fixing seat 103, a collection box 104 and a drying component, the drying component includes a heating panel 105, a control component, a heat insulating component and a discharge component, the control component includes a power supply box 106 and a humidity sensor 107, the heat insulating component includes a cover plate 108 and a plug-in block 109, and the discharge component includes a valve 110 and auxiliary components. The above-mentioned scheme solves the problem that in the process of collecting the fallen magnetic powder, the magnetic powder is mixed with water mist for sedimentation and collection, and the collection box 104 has a high depth, which makes the magnetic powder easily damaged in a humid environment for a long time. It can be understood that the above-mentioned scheme can be used to enable the collected magnetic powder to be dried in the process of collecting the fallen magnetic powder, so as to avoid the magnetic powder being damaged in a humid environment for a long time, and can also be used to facilitate the discharge of the magnetic powder to a designated position, which is easy to operate.

[0022] According to the present specific embodiment, the operating table 102 is fixedly connected to the bottom plate 101 and is located on one side of the bottom plate 101. The fixing seat 103 is fixedly connected to the bottom plate 101 and is located on one side of the bottom plate 101. The collecting box 104 is detachably connected to the fixing seat 103 and is located on one side of the fixing seat 103. The operating table 102 is fixed on the bottom plate 101. A collecting assembly is provided on the bottom plate 101. The collecting assembly includes the fixing seat 103, the collecting box 104, a suction member and a sedimentation member. The fixing seat 103 is welded to the right side of the bottom plate 101. The upper and lower sides of the fixing seat 103 are respectively in the same plane with the upper and lower sides of the bottom plate 101. The collecting box 104 is placed It is arranged on the upper surface of the fixing seat 103, the suction component is arranged on the collecting box 104, and the sedimentation component is arranged on the collecting box 104. The suction component includes a fan and a suction pipe, and the sedimentation component includes a water injection pipe and a nozzle. When the material is wrapped with magnetic powder for inspection, the material is clamped on the placement plate of the loading and unloading device by the clamping device on the operating table 102. When the placement plate is retracted into the placement box, the excess magnetic powder falls onto the placement plate due to inertia, and the suction component is started. The suction component sucks the fallen magnetic powder and cooperates with the sedimentation component to transport the magnetic powder to the inside of the collecting box 104, so as to collect the fallen magnetic powder, thereby reducing the possibility of the magnetic powder falling onto the loading and unloading device, thereby ensuring the normal operation of the loading and unloading device. The above are all prior arts.

[0023] The heating panel 105 is detachably connected to the collection box 104 and is located on one side of the collection box 104. The control member is arranged on the collection box 104. The heat insulating member is arranged on the collection box 104. The discharge member is arranged on the collection box 104. The front side of the upper surface of the collection box 104 has a rectangular opening, which extends downward to form a mounting groove. The heating panel 105 is located in the mounting groove. One side of the heating panel 105 abuts against the front side of the inner surface of the collection box 104. The heating panel 105 After being powered on, the electrical energy can be converted into chemical energy for release, thereby generating heat, so that the heat is transferred to the inner cavity of the collection box 104, and then the magnetic powder collected in the collection box 104 is heated to dry it. The control component is fixedly arranged on the collection box 104, and the control component is electrically connected to the heating panel 105. The control component can sense the humidity in the collection box 104. When the humidity is too high, the control component powers on the heating panel 105, thereby starting the heating panel 105. The heating panel 105 heats the inside of the collection box 104 to prevent the magnetic powder from being damaged by being in a humid environment for a long time. The heat insulating member is arranged on the front side of the upper surface of the collection box 104. The heat insulating member can seal the rectangular opening on the upper surface of the collection box 104, so that the heating panel 105 can avoid heat loss when operating, thereby saving energy and electricity. The discharge member is arranged on the right bottom of the collection box 104. The setting of the discharge member allows the magnetic powder in the collection box 104 to reach When it reaches a certain level, it is convenient to discharge the magnetic powder to the desired location. In the process of collecting the fallen magnetic powder, the magnetic powder is mixed with water and then settled in the collection box 104. The control component senses the humidity in the collection box 104. When the humidity is too high, the control component energizes and starts the heating panel 105, so that the heating panel 105 converts electrical energy into chemical energy to release heat, thereby heating the inside of the collection box 104, so that the collected magnetic powder can be dried to prevent the magnetic powder from being damaged by being in a humid environment for a long time.

[0024] Secondly, the power supply box 106 is fixedly connected to the collection box 104 and electrically connected to the heating panel 105; the humidity sensor 107 is fixedly connected to the collection box 104 and electrically connected to the power supply box 106. The power supply box 106 is fixed on the front side of the outer surface of the collection box 104. The power supply box 106 is connected to the heating panel 105 and the power terminal of the device through power wires, so that when the device is started, it can provide power to the power supply box 106. The power supply box 106 plays the role of power storage and can energize the heating panel 105. The humidity sensor 107 is arranged at the top left side of the inner surface of the collection box 104. The humidity sensor 107 is a prior art and is therefore not described in detail in this application. The humidity sensor 107 is electrically connected to the power supply box 106 via radio. The humidity sensor 107 can sense the humidity in the collection box 104. When the humidity is too high, the humidity sensor 107 transmits a signal to the power supply box 106, thereby controlling the power supply box 106 to power on the heating panel 105, so that the heating panel 105 heats and dries the inside of the collection box 104.

[0025] At the same time, the cover plate 108 is detachably connected to the collection box 104 and is located on one side of the collection box 104; the plug-in block 109 is fixedly connected to the cover plate 108 and is slidably connected to the collection box 104. The cover plate 108 is arranged on the upper surface of the collection box 104, and the cross-sectional dimension of the cover plate 108 is slightly larger than the rectangular opening dimension of the collection box 104. The plug-in block 109 is welded on the lower surface of the cover plate 108, and the cross-sectional dimension of the plug-in block 109 is adapted to the rectangular opening dimension of the collection box 104, so that the plug-in block 109 is 9 can be inserted into the rectangular opening of the collection box 104, and at this time, the lower surface of the cover 108 abuts against the front side of the upper surface of the collection box 104, thereby increasing the resistance of the cover 108 on the collection box 104, so that the cover 108 maintains a stable state on the collection box 104, and the cover 108 can close the rectangular opening of the collection box 104, so that the heating panel 105 is in a closed space, thereby avoiding heat loss, and it is convenient to repair and inspect the heating panel 105 by opening the cover 108, and the operation is simple.

[0026] In addition, the valve 110 is fixedly connected to the collection box 104 and is located on one side of the collection box 104; the auxiliary components are respectively arranged on the collection box 104 and the valve 110, and the valve 110 is fixed at the bottom end of the right side of the outer surface of the collection box 104. The valve 110 connects the inside of the collection box 104 with the outside. When the magnetic powder in the collection box 104 is collected to a certain extent, the valve 110 is opened to discharge the magnetic powder in the collection box 104. The auxiliary components are respectively arranged on the collection box 104 and the valve 110. The setting of the auxiliary components can facilitate the observation of the amount of magnetic powder collected in the collection box 104 and facilitate the valve 110 to discharge the magnetic powder to a designated position.

[0027] When using an automatic loading and unloading device of a magnetic particle flaw detector of the present embodiment, in the process of collecting the fallen magnetic powder, the magnetic powder is mixed with water and then settled in the collection box 104, and the humidity sensor 107 senses the humidity in the collection box 104. When the humidity is too high, the humidity sensor 107 transmits a signal to the power supply box 106, so that the power supply box 106 energizes the heating panel 105 and controls the heating panel 105 to start, so that the heating panel 105 converts electrical energy into chemical energy to release heat, thereby heating the inside of the collection box 104, so that the collected magnetic powder can be dried, and the magnetic powder is prevented from being damaged by being in a humid environment for a long time.

[0028] The second embodiment of the present application is:

[0029] Based on the first embodiment, please refer to Figure 4 , Figure 4 20 is a schematic diagram of the overall structure of the automatic loading and unloading device of the magnetic particle flaw detector of the second embodiment. The auxiliary components of this embodiment include a transparent window 201 and a stretching tube 202.

[0030] According to the present specific embodiment, the transparent window 201 is fixedly connected to the collection box 104 and is located at one side of the collection box 104; the stretching tube 202 is detachably connected to the valve 110 and is located at one side of the valve 110; the transparent window 201 is fixed to the right side of the outer surface of the collection box 104; the transparent window 201 is made of high-strength glass material; the setting of the transparent window 201 enables observation of the interior of the collection box 104 to avoid overflow of excessive collected magnetic powder; the stretching tube 202 is threadedly connected to one side of the valve 110; the stretching tube 202 is made of stainless steel stretch material and can be stretched; the setting of the stretching tube 202 enables the magnetic powder to enter the stretching tube 202 when the valve 110 discharges the magnetic powder; by stretching the stretching tube 202, the end of the stretching tube 202 away from the valve 110 is placed at a designated position, which can facilitate the discharge of the magnetic powder to the designated position, and is easy to operate.

[0031] When using the automatic loading and unloading device of a magnetic particle flaw detector of the present embodiment, the operator can observe the inside of the collection box 104 through the transparent window 201 to prevent excessive magnetic powder from overflowing. The setting of the stretching tube 202 allows the magnetic powder to enter the stretching tube 202 when the valve 110 discharges the magnetic powder. By stretching the stretching tube 202 and placing the end of the stretching tube 202 away from the valve 110 at a designated position, the magnetic powder can be discharged to the designated position easily, and the operation is simple.

[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. An automatic loading and unloading device for a magnetic particle flaw detector, comprising a bottom plate, an operating table, a fixed seat and a collection box, wherein the operating table is fixedly connected to the bottom plate and is located on one side of the bottom plate, the fixed seat is fixedly connected to the bottom plate and is located on one side of the bottom plate, the collection box is detachably connected to the fixed seat and is located on one side of the fixed seat, characterized in that: Also included is a drying component; The drying component includes a heating panel, a control component, a heat insulating component and a discharge component. The heating panel is detachably connected to the collection box and is located on one side of the collection box. The control component is arranged on the collection box, the heat insulating component is arranged on the collection box, and the discharge component is arranged on the collection box.

2. The automatic loading and unloading device for magnetic particle flaw detector according to claim 1, characterized in that: The control component comprises a power supply box and a humidity sensor. The power supply box is fixedly connected to the collection box and electrically connected to the heating panel; the humidity sensor is fixedly connected to the collection box and electrically connected to the power supply box.

3. The automatic loading and unloading device for magnetic particle flaw detector according to claim 1, characterized in that: The heat insulating component comprises a cover plate and a plug-in block. The cover plate is detachably connected to the collection box and is located at one side of the collection box. The plug-in block is fixedly connected to the cover plate and slidably connected to the collection box.

4. The automatic loading and unloading device for magnetic particle flaw detector according to claim 1, characterized in that: The discharge member comprises a valve and an auxiliary component. The valve is fixedly connected to the collection box and is located at one side of the collection box. The auxiliary component is respectively arranged on the collection box and the valve.

5. The automatic loading and unloading device for magnetic particle flaw detector according to claim 4, characterized in that: The auxiliary component comprises a transparent window and a stretch tube. The transparent window is fixedly connected to the collection box and is located at one side of the collection box. The stretch tube is detachably connected to the valve and is located at one side of the valve.

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