Melt-blowing device for non-woven fabric
By designing an external cylinder for heat dissipation through holes and a built-in cylinder for cooling in the non-woven fabric meltblown device, the problem of extended cooling time caused by the increase in the drum temperature is solved, and the quality and production efficiency of the finished non-woven fabric products are improved.
Patent Information
- Application Number
- CN202421660965.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the existing non-woven fabric meltblown device, after the drum comes into contact with meltblown fibers for a long time, the temperature rises, resulting in the non-woven fabric cooling time extending, affecting the quality of the finished product.
A meltblown device including an external cylinder and a built-in cylinder is designed. A plurality of through holes are opened on the sides of the external cylinder to dissipate heat. The built-in cylinder is cooled by an external fan, and air flow is guided through the air guide chamber to accelerate cooling and separation of the non-woven fabric.
It effectively slows down the temperature rise rate of the external cylinder, improves the quality pass rate of the finished non-woven products, and improves the production efficiency through rapid cooling.
Smart Images

Figure CN222809677U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of nonwoven fabric production, and in particular to a meltblowing device for nonwoven fabrics. Background Art
[0002] Nonwoven fabrics, also known as nonwoven fabrics, are new fiber products with softness, breathability and flat structure, and have the characteristics of short process flow, high labor productivity, significant economic benefits, many product varieties and wide application range. Melt-blown nonwoven fabrics are a general and cost-effective method for directly producing nonwoven fabrics with microfiber structure using polymers, which have excellent filtering, shielding, thermal insulation and oil absorption properties.
[0003] Reference Figure 1 The current meltblown device includes a discharging mechanism and a receiving mechanism. The receiving mechanism usually adopts a roller to receive the meltblown fibers melted by the discharging mechanism, so that multiple fibers form a non-woven fabric in a mesh form on its surface, and then the non-woven fabric is transported by rotation; however, after the existing roller is in contact with the fibers for a long time, the temperature of the roller itself will gradually increase, resulting in a delay in the time for the subsequent non-woven fabric to cool into a non-woven fabric, which in turn leads to poor quality of the transported finished product.
[0004] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention
[0005] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a melt-blowing device for non-woven fabrics, which achieves the effect of rapid cooling of the drum.
[0006] The technical solution adopted by the present application to solve the technical problem is: a non-woven fabric melt-blown device, comprising a support shaft and a receiving tube; the outer side of the support shaft is sleeved with a support seat 1 and a support seat 2, and the support shaft is fixedly installed on a frame through the support seat 1 and the support seat 2; the outer sides of the support seat 1 and the support seat 2 are connected to the receiving tube by rotation;
[0007] The receiving cylinder includes a gear ring and an external cylinder; the inner wall of the gear ring is connected to the support shaft through a bearing, the gear ring is located at one end of the support seat one, and the tooth surface is meshed with the driving mechanism; a connecting disk is provided on the inner wall of one end of the external cylinder close to the support seat one, and one end of the connecting disk is fixedly connected to the gear ring; the inner wall of the other end of the external cylinder and the support seat two are clearance-fitted; a plurality of through holes are evenly opened on the side of the external cylinder, and the plurality of through holes are circumferentially arranged; thereby, the driving mechanism controls the external cylinder to receive and operate the non-woven fabric through the gear ring; the through holes connect the inside and outside of the external cylinder, which is beneficial to the heat dissipation of the external cylinder, slows down the temperature rise rate of the external cylinder, and indirectly improves the quality pass rate of the finished non-woven fabric.
[0008] Furthermore, the support shaft is located between the support seat one and the support seat two, and an inner cylinder is sleeved on the outer side, and the inner cylinder is located inside the outer cylinder and does not contact with the outer cylinder; the inner cylinder comprises an end cover, a side component one, a side component two, and a connecting frame; the inner walls of the end cover and the connecting frame are fixedly connected to the support shaft, and the side component one and the side component two are located between the end cover and the connecting frame, and one end of the side component one and the side component two is fixedly connected to the end cover, and the other end of the side component one and the side component two is fixedly connected to the connecting frame; the interior of the side component one and the side component two is connected with the gap of the connecting frame; the support shaft passes through the interior of the side component one, and the side surface does not contact with the side component one; the ports of the gear ring and the support seat are provided with vents, and the vents are connected with the interior of the side component one and the side component two; thus, a fan is connected to the end of the support seat away from the inner cylinder, and the fan blows air to the inside of the side component one and the side component two to achieve cooling of the inner cylinder.
[0009] Furthermore, the side component one and the side component two do not contact each other, and closing plates are fixedly installed at both ends of the side component one and the side component two, wherein the side surface of one of the closing plates is fixedly connected to the connecting frame, and the side surface of the other closing plate is fixedly connected to the inner wall of the end cover; an air guide cavity is opened on the built-in cylinder; the adjacent side surfaces of the side component one and the side component two and the closing plate constitute an air guide cavity, and both ends of the air guide cavity are connected to the outside of the built-in cylinder, and one end of the air guide cavity is located directly in front of the discharging mechanism; thus, the side component one and the side component two form a U-shaped cavity through the closing plate and the end cover, which is convenient for directional flow of wind inside the built-in cylinder, and the closing plate prevents the wind inside the built-in cylinder from flowing to the outside of the built-in cylinder through the gap between the side component one and the side component two, thereby avoiding the wind leaking from the inside to the outside affecting the adsorption degree between the external cylinder and the fiber.
[0010] Furthermore, the side component one includes a large arc plate and an inner concave plate, one end of the large arc plate is smoothly connected to the inner concave plate, and the other end of the inner concave plate is located on the inner side of the large arc plate, and forms a guide eaves one with the large arc plate; thus, the lateral wind from the fan entering the side component one flows out along the direction of the guide eaves one, and flows vertically at the built-in cylinder.
[0011] Furthermore, the side component two includes a small arc plate and an inner convex plate, one end of the small arc plate is smoothly connected to the inner convex plate, and the other end of the inner convex plate is located on the inner side of the small arc plate, and forms a guide eaves two with the small arc plate; thus, the lateral wind entering the side component two from the fan flows out along the direction of the guide eaves one, and flows vertically at the built-in cylinder.
[0012] Furthermore, the guide eaves one and two are connected with one end of the air guide chamber near the discharge mechanism; the air guide chamber is a smooth arc-shaped channel, and the angle formed by the position of the other end of the air guide chamber and the position of the discharge mechanism is smaller than a straight angle; thus, the wind entering the air guide chamber from the side component one and the side component two will flow out from the end near the discharge mechanism along the air guide chamber path; at this time, the outside of the end of the air guide chamber near the discharge mechanism is in a low-pressure state, thereby guiding the air on the side of the inner tube near the discharge mechanism to enter the air guide chamber in a laminar-like state, which not only makes the connection between the external tube and the discharge mechanism in a negative pressure state, but the laminar flowing air can also make the fibers evenly distributed on the external tube, thereby indirectly improving the qualified rate of the finished product quality; in addition, the outflowing flowing air can also accelerate the cooling of the non-woven fabric formed on the external tube, and promote the separation of the non-woven fabric from the external tube, so as to facilitate the rapid transfer of the non-woven fabric in the later stage.
[0013] The beneficial effects of the present application are as follows: a meltblowing device for non-woven fabrics provided by the present application is provided with an external cylinder, and a plurality of through holes are evenly opened on the side of the external cylinder, and the plurality of through holes are arranged circumferentially, thereby the through holes connect the inside and the outside of the external cylinder, which is beneficial to the heat dissipation of the external cylinder, slowing down the temperature rise rate of the external cylinder, and indirectly improving the quality pass rate of the non-woven fabric finished product; in addition, an internal cylinder is provided, and an end of the support seat away from the internal cylinder is connected to an external fan, and the fan blows air toward the inside of the side component one and the side component two, so that the temperature at the internal cylinder is reduced, and then the temperature between the external cylinder and the internal cylinder can be quickly transmitted to the internal cylinder, thereby indirectly realizing the cooling of the inside of the external cylinder.
[0014] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
[0016] In the attached picture:
[0017] Figure 1 It is an overall schematic diagram of an existing non-woven fabric melt-blown device;
[0018] Figure 2 This is an overall schematic diagram of a melt-blowing device for non-woven fabrics in this application;
[0019] Figure 3 for Figure 2 A three-dimensional schematic diagram of the middle and outer cylinder;
[0020] Figure 4 for Figure 2A three-dimensional schematic diagram of the assembly of the inner cylinder with the first support base and the second support base;
[0021] Figure 5 for Figure 4 A three-dimensional schematic diagram of the inner cylinder;
[0022] Figure 6 for Figure 4 A three-dimensional schematic diagram of the assembly of the middle support seat 1, the support seat 2 and the support shaft;
[0023] Figure 7 for Figure 5 A three-dimensional schematic diagram of the inner cylinder without the connecting frame installed;
[0024] Figure 8 for Figure 7 A three-dimensional schematic diagram of the inner cylinder when the closing plate near the connecting frame is not installed;
[0025] Fig. 9 for Figure 8 A three-dimensional schematic diagram of the assembly of the middle end cover and the closing plate;
[0026] Fig.10 for Figure 8 A three-dimensional schematic diagram of the middle side component one;
[0027] Fig.11 for Figure 8 A three-dimensional schematic diagram of the middle side component 2;
[0028] Fig.12 for Figure 8 A schematic front view of the whole;
[0029] Among them, the reference numerals in the figure are:
[0030] 1. Support shaft; 21. Support seat 1; 22. Support seat 2; 31. Gear ring; 32. External cylinder; 321. Connecting plate; 322. Through hole; 33. Internal cylinder; 331. End cover; 332. Side component 1; 33321. Large arc plate; 3322. Inner concave plate; 3323. Guide eaves 1; 333. Side component 2; 3331. Small arc plate; 3332. Inner convex plate; 3333. Guide eaves 2; 334. Closing plate; 335. Connecting frame; 336. Wind guide cavity. DETAILED DESCRIPTION
[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0032] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0033] like Figure 2-Figure 12 As shown, the present application provides a non-woven fabric melt-blowing device, including a support shaft 1 and a receiving cylinder; Figure 2 , Figure 6 The outer side of the support shaft 1 is sleeved with a support seat 1 21 and a support seat 2 22, and the support shaft 1 is fixedly mounted on the frame through the support seat 1 21 and the support seat 2 22; the outer sides of the support seat 1 21 and the support seat 2 22 are connected to the receiving tube by rotation;
[0034] Reference Figure 2 , Figure 3 The receiving tube includes a gear ring 31 and an external tube 32; the inner wall of the gear ring 31 is connected to the support shaft 1 through a bearing, the gear ring 31 is located at one end of the support seat 21, and the tooth surface is meshed with the driving mechanism; a connecting disk 321 is provided on the inner wall of one end of the external tube 32 close to the support seat 21, and one end of the connecting disk 321 is fixedly connected to the gear ring 31; the inner wall of the other end of the external tube 32 and the support seat 22 adopt a clearance fit; a plurality of through holes 322 are evenly opened on the side of the external tube 32, and the plurality of through holes 322 are arranged circumferentially; thus, the driving mechanism controls the external tube 32 to receive the running non-woven fabric through the gear ring 31; the through hole 322 connects the inner and outer sides of the external tube 32, which is beneficial to the heat dissipation of the external tube 32, slows down the temperature rise rate of the external tube 32, and indirectly improves the quality pass rate of the finished non-woven fabric.
[0035] In addition: In order to quickly cool down the inside of the external cylinder 32, refer to Figure 4 , Figure 5 , Figure 7, the support shaft 1 is located between the support seat 1 21 and the support seat 2 22, and an inner tube 33 is sleeved on the outer side. The inner tube 33 is located inside the outer tube 32 and does not contact the outer tube 32; the inner tube 33 includes an end cover 331, a side member 1 332, a side member 2 333, and a connecting frame 335; the inner wall of the end cover 331 and the connecting frame 335 is fixedly connected to the support shaft 1, the side member 1 332 and the side member 2 333 are located between the end cover 331 and the connecting frame 335, one end of the side member 1 332 and the side member 2 333 is fixedly connected to the end cover 331, and the other end of the side member 1 332 and the side member 2 333 is fixedly connected to the connecting frame 335; the inner wall of the side member 1 332 and the side member 2 333 is fixedly connected to the end cover 331, and the inner wall of the side member 1 332 and the side member 2 333 is fixedly connected to the connecting frame 335; The gap of the connecting frame 335 is connected; the support shaft 1 passes through the interior of the side component 1 332, and the side surface does not contact the side component 1 332; the ports of the gear ring 31 and the support seat 21 are provided with ventilation holes, and the ventilation holes are connected with the interior of the side component 1 332 and the side component 2 333; thus, the end of the support seat 21 away from the inner cylinder 33 is connected to the external fan, and the fan blows air toward the inside of the side component 1 332 and the side component 2 333, so that the temperature of the inner cylinder 33 is reduced, and then the temperature between the external cylinder 32 and the inner cylinder 33 can be quickly transmitted to the inner cylinder 33, thereby indirectly achieving the cooling of the inside of the external cylinder 32.
[0036] Among them: Reference Figure 7 , Figure 8 , Fig. 9 The side member 1 332 and the side member 2 333 do not contact each other. Both ends of the side member 1 332 and the side member 2 333 are fixedly installed with a closing plate 334. The side surface of one closing plate 334 is fixedly connected to the connecting frame 335, and the side surface of the other closing plate 334 is fixedly connected to the inner wall of the end cover 31. The built-in cylinder 33 is provided with an air guide cavity 336. The adjacent sides of the side member 1 332 and the side member 2 333 and the closing plate 334 form an air guide cavity 336. Both ends of the air guide cavity 336 are One end of the air guide cavity 336 is located directly in front of the discharge mechanism and is connected to the outer side of the inner cylinder 33. Thus, the side member 1 332 and the side member 2 333 form a U-shaped cavity with the end cover 31 through the closing plate 334, so as to facilitate the directional flow of wind inside the inner cylinder 33. The closing plate 334 prevents the wind inside the inner cylinder 33 from flowing to the outer side of the inner cylinder 33 through the gap between the side member 1 332 and the side member 2 333, thereby preventing the wind leaking from the inside to the outside from affecting the adsorption between the external cylinder 32 and the fiber.
[0037] Reference Fig.10The side component 332 includes a large arc plate 3321 and an inner concave plate 3322. One end of the large arc plate 3321 is smoothly connected to the inner concave plate 3322, and the other end of the inner concave plate 3322 is located on the inner side of the large arc plate 3321, and forms a guide eave 3323 with the large arc plate 3321; therefore, the lateral wind from the fan entering the side component 332 flows out along the direction of the guide eave 3323, and flows vertically at the built-in cylinder 33.
[0038] Reference Fig.11 The side component 2 333 includes a small arc plate 3331 and an inner convex plate 3332. One end of the small arc plate 3331 is smoothly connected to the inner convex plate 3332, and the other end of the inner convex plate 3332 is located on the inner side of the small arc plate 3331, and forms a guide eave 2 3333 with the small arc plate 3331; therefore, the lateral wind from the fan entering the side component 2 333 flows out along the direction of the guide eave 1 3323, and flows vertically at the built-in cylinder 33.
[0039] Reference Fig.12 , the guide eaves 1 3323 and the guide eaves 2 3333 are connected with the end of the air guide cavity 336 close to the discharge mechanism; the air guide cavity 336 is a smooth arc-shaped channel, and the angle formed by the position of the other end of the air guide cavity 336 and the position of the discharge mechanism is smaller than a straight angle; therefore, the wind entering the air guide cavity 336 from the side member 1 332 and the side member 2 333 will flow out from the end close to the discharge mechanism along the path of the air guide cavity 336; at this time, the end of the air guide cavity 336 close to the discharge mechanism is in a low pressure state. state, thereby guiding the air on the side of the inner cylinder 33 close to the discharge mechanism to enter the air guide cavity 336 in a laminar flow-like state, which not only makes the connection between the outer cylinder 32 and the discharge mechanism close to the negative pressure state, but the laminar flow of air can also make the fibers evenly distributed on the outer cylinder 32, thereby indirectly improving the qualified rate of the finished product quality; in addition, the outflowing flow of air can also accelerate the cooling of the non-woven fabric formed on the outer cylinder 32, and promote the separation of the non-woven fabric from the outer cylinder 32, so as to facilitate the rapid transfer of the non-woven fabric at a later stage.
[0040] It should be noted that the parts not involved in the present invention are the same as the existing technology or can be implemented by using the existing technology; the driving mechanism in the present invention can be implemented by using the existing motor drive pulley or gear set.
[0041] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A melt-blowing device for nonwoven fabrics, characterized in that: It comprises a support shaft (1) and a receiving tube; the outer side of the support shaft (1) is sleeved with a support seat 1 (21) and a support seat 2 (22); the support shaft (1) is fixedly mounted on a frame through the support seat 1 (21) and the support seat 2 (22); the outer sides of the support seat 1 (21) and the support seat 2 (22) are connected to the receiving tube by rotation; The receiving tube comprises a gear ring (31) and an external tube (32); the inner wall of the gear ring (31) is connected to the support shaft (1) via a bearing, the gear ring (31) is located at one end of the support seat (21), and the tooth surface is meshed with the driving mechanism; the inner wall of one end of the external tube (32) close to the support seat (21) is provided with a connecting disk (321), and one end of the connecting disk (321) is fixedly connected to the gear ring (31); the inner wall of the other end of the external tube (32) is clearance-fitted with the support seat (22); a plurality of through holes (322) are evenly opened on the side surface of the external tube (32), and the plurality of through holes (322) are circumferentially arranged.
2. A melt-blowing device for nonwoven fabrics according to claim 1, characterized in that: The support shaft (1) is located between the support seat 1 (21) and the support seat 2 (22), and an inner tube (33) is sleeved on the outer side thereof; the inner tube (33) is located inside the outer tube (32) and does not contact the outer tube (32); The built-in cylinder (33) comprises an end cover (331), a side component 1 (332), a side component 2 (333), and a connecting frame (335); the inner walls of the end cover (331) and the connecting frame (335) are fixedly connected to the support shaft (1); the side component 1 (332) and the side component 2 (333) are located between the end cover (331) and the connecting frame (335); one end of the side component 1 (332) and the side component 2 (333) are fixedly connected to the end cover (331); and the other end of the side component 1 (332) and the side component 2 (333) are fixedly connected to the connecting frame (335); The interior of the side member 1 (332) and the side member 2 (333) are connected to the gap of the connecting frame (335); the support shaft (1) passes through the interior of the side member 1 (332), and the side surface does not contact the side member 1 (332); the ports of the gear ring (31) and the support seat are both provided with ventilation holes, and the ventilation holes are connected to the interior of the side member 1 (332) and the side member 2 (333).
3. A melt-blowing device for nonwoven fabrics according to claim 2, characterized in that: The side member 1 (332) and the side member 2 (333) do not contact each other; both ends of the side member 1 (332) and the side member 2 (333) are fixedly mounted with closing plates (334); a side surface of one of the closing plates (334) is fixedly connected to a connecting frame (335); a side surface of the other closing plate (334) is fixedly connected to an inner wall of an end cover (331); an air guide cavity (336) is provided on the built-in cylinder (33); adjacent side surfaces of the side member 1 (332) and the side member 2 (333) and the closing plate (334) form an air guide cavity (336); both ends of the air guide cavity (336) are connected to the outer side of the built-in cylinder (33); one end of the air guide cavity (336) is located directly in front of the discharge mechanism.
4. A melt-blowing device for nonwoven fabrics according to claim 3, characterized in that: The side component one (332) includes a large circular plate (33321) and an inner concave plate (3322), one end of the large circular plate (33321) is smoothly connected to the inner concave plate (3322), and the other end of the inner concave plate (3322) is located on the inner side of the large circular plate (33321) and forms a guide eave one (3323) with the large circular plate (33321).
5. A melt-blowing device for nonwoven fabrics according to claim 4, characterized in that: The second side member (333) includes a small arc plate (3331) and an inner convex plate (3332), one end of the small arc plate (3331) is smoothly connected to the inner convex plate (3332), and the other end of the inner convex plate (3332) is located on the inner side of the small arc plate (3331) and forms a guide eaves second (3333) with the small arc plate (3331).
6. A melt-blowing device for nonwoven fabrics according to claim 5, characterized in that: The guide eaves 1 (3323), the guide eaves 2 (3333) are connected to one end of the air guide cavity (336) close to the discharge mechanism; the air guide cavity (336) is a smooth arc-shaped channel, and the angle formed by the position of the other end of the air guide cavity (336) and the position of the discharge mechanism is smaller than a straight angle.