Knitted cotton wool indanthrene dyeing homogenization treatment device
By designing a uniform dyeing treatment device for knitted cotton mattrine, using the combination technology of spray coloring and stirring parts, the problem of poor dye uniformity and adhesion in traditional dyeing methods is solved, and efficient and uniform dyeing effect is achieved, and the production efficiency and fabric quality are improved through air cooling technology.
Patent Information
- Application Number
- CN202520154422.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Traditional knitted fabric dyeing methods are difficult to control the uniformity and adhesion of dyes, resulting in uneven color and color difference. The existing equipment has problems such as waste of dye, poor uniform dyeing effect and complex equipment structure.
A knitted cotton woollen dyeing uniformization treatment device is designed, including a coloring device and an air-drying device. The coloring device adopts spraying and coloring technology, which uses an automatically adjusted and moving spray head to ensure uniform distribution of dyes, and a stirring component is installed in the dye tank to prevent dyes from standing and precipitating. The air-drying device uses air-cooling technology to quickly reduce the fabric temperature and shorten the air-drying time.
Through the use of spray coloring and stirring components, uniform distribution and sufficient dissolution of dyes are achieved, dye waste and manual intervention are reduced, and production efficiency and product color consistency is improved. Air-cooling technology improves production efficiency, reduces energy consumption and heat damage, and maintains the softness and strength of the fabric.
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Figure CN222809710U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of knitted fabric dyeing, in particular to a knitted cotton wool threon dyeing uniformity treatment device. Background Art
[0002] Traditional knitted fabric dyeing methods usually use dip dyeing or spray dyeing processes. These methods are difficult to control the uniformity and adhesion of dyes, especially when processing products with high quality requirements, which are prone to color unevenness and color difference. In addition, the existing dyeing equipment has problems such as serious dye waste, poor uniform dyeing effect and complex equipment structure during operation, which affects the quality and production efficiency of dyed products.
[0003] Chinese patent document CN220564893U discloses a knitted cotton wool threon dyeing uniformization treatment device. It includes a support seat, the inner wall of the support seat is fixedly connected to a motor, the output shaft of the motor is fixedly connected to a fixed roller, the outer wall of the fixed roller is fixedly connected to a disc, the right end side wall of the disc is elastically connected to a stirring rod through a reset spring, the right end side wall of the stirring rod is fixedly connected to a contact tube, the inner side wall of the support seat is fixedly connected to a soaking liquid tank, the right end inner wall of the soaking liquid tank is fixedly connected to a fixed block, and the right side wall of the support seat is fixedly connected to a bracket. In the utility model, the contact tube is allowed to move and rotate the entire stirring rod left and right, and the stirring rod is allowed to stir the pigment in the soaking liquid tank evenly, avoiding the precipitation of the dyeing pigment after long-term processing, and improving the effect of subsequent dyeing to a certain extent.
[0004] Although the equipment in the above-mentioned document can be used for stirring, the structure of the equipment is relatively simple and fixed, so that the dyeing of the cloth is still not uniform, and the operation is not flexible and convenient, which reduces the working efficiency of the equipment. At the same time, it cannot be air-dried in time, and its practicality is low. Utility Model Content
[0005] The main purpose of the utility model is to provide a knitted cotton wool threon dyeing uniformity treatment device, which can effectively solve the above problems.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A knitted cotton wool threon dyeing uniformization treatment device comprises a workbench, a first roller is fixedly connected to the right upper end of the workbench, a coloring device is fixedly connected to the middle upper end of the workbench, a second roller is fixedly connected to one side of the coloring device, a drying device is fixedly connected to the left end of the coloring device, a third roller is fixedly connected to the left upper end of the workbench, and a support frame is fixedly connected to the lower end of the workbench;
[0008] The coloring device comprises a dyeing box, the lower end of which is fixedly connected to the middle part of the upper end of the workbench;
[0009] The air-drying device comprises an air-drying box, and the right end of the air-drying box is fixedly connected to the left end of the coloring device.
[0010] Preferably, a controller is fixedly connected to the front end of the coloring device.
[0011] Preferably, a first motor is fixedly connected to one side of the dyeing box, a threaded rod is fixedly connected to the output end of the first motor, a sliding frame is slidably connected to the outer wall of the threaded rod, a hose is fixedly connected to the upper end of the sliding frame, a pump is fixedly connected to one end of the hose, a dye vat is fixedly connected to the fixed end of the pump, and a stirring component is fixedly connected to the left end of the dye vat.
[0012] Preferably, a slide groove is opened at the upper end of the dyeing box, a slide rod is fixedly connected to the inner wall of the slide groove, a slide block is slidably connected to the outer wall of the slide rod, a pipe rack is fixedly connected to one side of the slide block, and a nozzle is fixedly connected to the lower end of the hose.
[0013] Preferably, the stirring component includes a second motor, a fixed end of the second motor is fixedly connected to the left side of the dye vat, an output end of the second motor is fixedly connected to a driving wheel, both sides of the driving wheel are transmission-connected to driven wheels, the right end of the driven wheel is fixedly connected to a rotating rod, and the outer wall of the rotating rod is fixedly connected to a stirring rod.
[0014] Preferably, a fan is fixedly connected to the right upper end of the air drying box, a temperature changer is fixedly connected to the output end of the fan, a ventilation pipe is fixedly connected to the left end of the temperature changer, and an air outlet is fixedly connected to the lower end of the ventilation pipe.
[0015] Preferably, curtains are fixedly connected to both sides of the air drying box.
[0016] Preferably, a temperature sensor is fixedly connected to the upper end of the temperature changer.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. The utility model provides a coloring device for a knitted cotton wool threon dyeing uniformity treatment device. The device is installed, and the device can be used for spraying and coloring. The automatic adjustment and movement of the spray head can ensure that the dye is evenly distributed in each position in the dyeing tank, avoiding the color difference problem caused by excessively high or too low local concentration. The stirring component continuously stirs the dye in the dyeing tank to prevent the dye from settling, thereby ensuring the uniformity of the dye solution, reducing the need for manual intervention, improving the degree of automation of the production process, and thus improving production efficiency. By accurately controlling the flow and mixing of the dye, the dyeing time can be reduced and the production rhythm can be accelerated. The stirring component ensures that the dye is fully dissolved and mixed, reducing dye waste, and the uniform dyeing effect makes the color of the final product more uniform. The dyeing process is more consistent, which improves the appearance quality of the product and enhances the applicability and flexibility of the equipment. The pump can extract the dye in the dye vat and transport it to the nozzle along the hose for spraying, so as to spray and color the fabric below. The movable parts are added to adjust the spraying position. The first motor can drive the threaded rod to rotate clockwise or counterclockwise, so that the sliding frame drives the nozzle to move left and right along the thread until it reaches a position suitable for use, which can make the coloring more uniform. In addition, a stirring part is arranged inside the dye vat. The second motor can drive the driving wheel to rotate, so that the driven wheel connected by the belt drives the rotating rod to rotate, so that the stirring rod on the rotating rod is used to stir the dye in the dye vat to keep it in a flowing state and avoid static precipitation affecting the coloring work.
[0019] 2. The utility model provides an air-drying device for a knitted cotton wool and threon dyeing uniformization treatment device. The device is installed and can be used to air-dry the colored fabrics. The air cooling technology can quickly reduce the temperature of the fabrics and shorten the air-drying time, thereby improving the overall production efficiency. The air cooling technology can avoid long-term exposure of the fabrics to high temperatures, reduce heat damage, and maintain the softness and strength of the fabrics. Compared with the traditional heating air-drying method, the air cooling technology is more energy-saving, reduces energy consumption, and also reduces the impact on the environment. The equipment using the air cooling technology is usually simple in structure, easy to operate, and has low maintenance costs. The integrated dyeing and air-drying makes the equipment more practical to use. The air flow can be driven by the fan for blowing, and the air is cooled by the thermostat, and then transported to the air outlet along the ventilation duct for spraying, thereby air-drying the fabrics that have passed through below, which can further improve the efficiency of subsequent work. Curtains are arranged on both sides of the air-drying box to slow down the overflow speed of cold air. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the coloring device structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the stirring component in the coloring device of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the air-drying device of the utility model;
[0024] Figure 5 It is a side structural schematic diagram of the utility model.
[0025] In the figure: 1. workbench; 2. first roller; 3. coloring device; 31. dyeing box; 32. first motor; 33. threaded rod; 34. sliding frame; 35. hose; 36. pump; 37. dye vat; 38. stirring component; 381. second motor; 382. driving wheel; 383. driven wheel; 384. rotating rod; 385. stirring rod; 4. second roller; 5. air-drying device; 51. air-drying box; 52. fan; 53. temperature changer; 54. ventilation duct; 55. air outlet; 56. curtain; 6. third roller; 7. supporting frame. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0027] like Figure 1 and Figure 5As shown, a knitted cotton wool threon dyeing uniformization processing device comprises a workbench 1, a first roller 2 is fixedly connected to the right upper end of the workbench 1, and a coloring device 3 is fixedly connected to the middle upper end of the workbench 1. The device can be used for spraying and coloring. The automatic adjustment and movement of the spray head can ensure that the dye is evenly distributed in various positions in the dyeing tank, avoiding the color difference problem caused by local excessively high or too low concentration. The stirring component continuously stirs the dye in the dyeing tank to prevent the dye from settling, thereby ensuring the uniformity of the dye solution, reducing the need for manual intervention, improving the degree of automation of the production process, and thus improving production efficiency. By accurately controlling the flow and mixing of the dye, the dyeing time can be reduced and the production rhythm can be accelerated. The stirring component ensures that the dye is fully dissolved and mixed, reducing dye waste. The uniform dyeing effect makes the color of the final product more consistent, improving The appearance quality of the product is improved, and the applicability and flexibility of the equipment are enhanced. A second roller 4 is fixedly connected to one side of the coloring device 3, and a drying device 5 is fixedly connected to the left end of the coloring device 3. The colored fabric can be air-dried by the device. The air cooling technology can quickly reduce the temperature of the fabric and shorten the air drying time, thereby improving the overall production efficiency. The air cooling technology can avoid long-term exposure of the fabric to high temperature, reduce heat damage, and maintain the softness and strength of the fabric. Compared with the traditional heating air drying method, the air cooling technology is more energy-saving, reduces energy consumption, and also reduces the impact on the environment. The equipment of the air cooling technology is usually simple in structure, easy to operate, and has low maintenance cost. The integrated dyeing and air drying make the equipment more practical. The upper left part of the workbench 1 is fixedly connected to the third roller 6, and the lower end of the workbench 1 is fixedly connected to the support frame 7;
[0028] The coloring device 3 includes a dyeing box 31, the lower end of which is fixedly connected to the middle of the upper end of the workbench 1;
[0029] The air drying device 5 includes an air drying box 51, the right end of which is fixedly connected to the left end of the coloring device 3;
[0030] The front end of the coloring device 3 is fixedly connected with a controller.
[0031] like Figure 2As shown, a first motor 32 is fixedly connected to one side of the dyeing box 31, a threaded rod 33 is fixedly connected to the output end of the first motor 32, a sliding frame 34 is slidably connected to the outer wall of the threaded rod 33, a hose 35 is fixedly connected to the upper end of the sliding frame 34, a pump 36 is fixedly connected to one end of the hose 35, a dye vat 37 is fixedly connected to the fixed end of the pump 36, a stirring component 38 is fixedly connected to the left end of the dye vat 37, a slide groove is provided at the upper end of the dyeing box 31, a slide rod is fixedly connected to the inner wall of the slide groove, and the outer wall of the slide rod is slidably connected to the outer wall of the slide rod. A slide block is connected to the slide block, one side of the slide block is fixedly connected to a pipe rack, and a nozzle is fixedly connected to the lower end of a hose 35. The pump 36 can extract the dye in the dye vat 37, and the dye can be transported to the nozzle along the hose 35 for spraying, so as to spray and color the fabric below. A moving part is added to adjust the spraying position. The first motor 32 can drive the threaded rod 33 to rotate clockwise or counterclockwise, so that the sliding frame 34 drives the nozzle to move left and right along the thread until it is in a suitable position for use, so that the coloring can be more uniform.
[0032] like Figure 3 As shown, the stirring component 38 includes a second motor 381, the fixed end of the second motor 381 is fixedly connected to the left side of the dye vat 37, the output end of the second motor 381 is fixedly connected to a driving wheel 382, both sides of the driving wheel 382 are drivingly connected to driven wheels 383, the right end of the driven wheel 383 is fixedly connected to a rotating rod 384, and the outer wall of the rotating rod 384 is fixedly connected to a stirring rod 385. The stirring component 38 is arranged inside the dye vat 37, and the second motor 381 can drive the driving wheel 382 to rotate, so that the driven wheel 383 connected by a belt drives the rotating rod 384 to rotate, so that the stirring rod 385 on the rotating rod 384 is used to stir the dye in the dye vat to keep it in a flowing state, so as to avoid static precipitation affecting the coloring work;
[0033] like Figure 4 As shown, a fan 52 is fixedly connected to the right upper end of the air drying box 51, a thermostat 53 is fixedly connected to the output end of the fan 52, a ventilation pipe 54 is fixedly connected to the left end of the thermostat 53, an air outlet 55 is fixedly connected to the lower end of the ventilation pipe 54, curtains 56 are fixedly connected to both sides of the air drying box 51, and a temperature sensor is fixedly connected to the upper end of the thermostat 53. The fan 52 can drive the air flow for blowing, and the air is cooled by the thermostat 53, and then transported to the air outlet 55 along the ventilation pipe 54 for spraying, so as to air-dry the fabrics passing through below, which can further improve the efficiency of subsequent work. Curtains 56 are set on both sides of the air drying box 51 to slow down the overflow speed of cold air.
[0034] The working principle of the utility model is as follows: through the coloring device 3, the pump 36 can extract the dye in the dye vat 37, and can be transported to the nozzle along the hose 35 for spraying, so as to spray and color the fabric below, and a moving component is added to adjust the spraying position. The first motor 32 can drive the threaded rod 33 to rotate clockwise or counterclockwise, so that the sliding frame 34 drives the nozzle to move left and right along the thread until it is in a suitable position for use, so that the coloring can be more uniform. In addition, a stirring component 38 is set inside the dye vat 37, and the second motor 381 can drive the driving wheel 382 to rotate , prompting the driven wheel 383 connected by the belt to drive the rotating rod 384 to rotate, so that the dye in the dyeing tank is stirred by the stirring rod 385 on the rotating rod 384 to keep it in a flowing state, avoiding static sedimentation affecting the coloring work, and using the air-drying device 5, the air flow can be driven by the fan 52 to blow air, and it is cooled by the thermostat 53, and then it is transported to the air outlet 55 along the ventilation pipe 54 for spraying, so as to air-dry the fabrics that have entered below, which can further improve the efficiency of subsequent work. Curtains 56 are set on both sides of the air-drying box 51 to slow down the overflow speed of cold air.
[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A knitted cotton wool threon dyeing homogenization treatment device, comprising a workbench (1), characterized in that: The upper right portion of the workbench (1) is fixedly connected to a first roller (2), the middle portion of the upper end of the workbench (1) is fixedly connected to a coloring device (3), one side of the coloring device (3) is fixedly connected to a second roller (4), the left end of the coloring device (3) is fixedly connected to an air-drying device (5), the upper left portion of the workbench (1) is fixedly connected to a third roller (6), and the lower end of the workbench (1) is fixedly connected to a support frame (7); The coloring device (3) comprises a dyeing box (31), the lower end of the dyeing box (31) being fixedly connected to the middle part of the upper end of the workbench (1); The air-drying device (5) comprises an air-drying box (51), the right end of the air-drying box (51) being fixedly connected to the left end of the coloring device (3).
2. A knitted cotton wool threon dyeing homogenization treatment device according to claim 1, characterized in that: The front end of the coloring device (3) is fixedly connected to a controller.
3. The knitted cotton wool threon dyeing uniformization treatment device according to claim 1, characterized in that: A first motor (32) is fixedly connected to one side of the dyeing box (31); a threaded rod (33) is fixedly connected to the output end of the first motor (32); a sliding frame (34) is slidably connected to the outer wall of the threaded rod (33); a hose (35) is fixedly connected to the upper end of the sliding frame (34); a pump (36) is fixedly connected to one end of the hose (35); a dye vat (37) is fixedly connected to the fixed end of the pump (36); and a stirring component (38) is fixedly connected to the left end of the dye vat (37).
4. The knitted cotton wool threon dyeing uniformization treatment device according to claim 3, characterized in that: The upper end of the dyeing box (31) is provided with a slide groove, the inner wall of the slide groove is fixedly connected to a slide rod, the outer wall of the slide rod is slidably connected to a slider, one side of the slider is fixedly connected to a pipe rack, and the lower end of the hose (35) is fixedly connected to a nozzle.
5. The knitted cotton wool threon dyeing uniformization treatment device according to claim 3, characterized in that: The stirring component (38) comprises a second motor (381); a fixed end of the second motor (381) is fixedly connected to the left side of the dye vat (37); an output end of the second motor (381) is fixedly connected to a driving wheel (382); both sides of the driving wheel (382) are drivingly connected to driven wheels (383); a right end of the driven wheel (383) is fixedly connected to a rotating rod (384); and an outer wall of the rotating rod (384) is fixedly connected to a stirring rod (385).
6. The knitted cotton wool threon dyeing uniformization treatment device according to claim 1, characterized in that: A fan (52) is fixedly connected to the right upper end of the air drying box (51); a temperature changer (53) is fixedly connected to the output end of the fan (52); a ventilation pipe (54) is fixedly connected to the left end of the temperature changer (53); and an air outlet (55) is fixedly connected to the lower end of the ventilation pipe (54).
7. The knitted cotton wool threon dyeing uniformization treatment device according to claim 6, characterized in that: Curtains (56) are fixedly connected to both sides of the air drying box (51).
8. The knitted cotton wool threon dyeing uniformization treatment device according to claim 6, characterized in that: A temperature sensor is fixedly connected to the upper end of the temperature changer (53).
Citation Information
Patent Citations
Dyeing device for knitted fabric processing
CN220564893U