Continuous paving construction device for cement stabilized macadam base

By designing a cement-stabilized gravel base continuous laying construction device, the combination of vibration and flat laying retaining plates is used to solve the problem of uneven distribution of gravel, and the uniform laying and construction efficiency of the base layer are achieved.

CN222809826UActive Publication Date: 2025-04-29HEFEI YAOHAI MUNICIPAL CONSTR ENG CO LTD
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Patent Information

Application Number
CN202421322180.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-29
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing cement-stabilized gravel base construction device is not uniform enough in the distribution of gravel, resulting in the formation of grooves on the base layer and affecting the cement laying effect.

Method used

A cement-stabilized gravel base continuous laying construction device is designed, including a vibration mechanism, a tiling retaining plate and a compacting mechanism. Through the cooperation of vibration and tiling retaining plate, the gravel is evenly laid, and the compacting mechanism is used to ensure the tight laying of gravel and cement.

Benefits of technology

The uniform laying of gravel and tight laying of cement are achieved, construction efficiency is improved, the formation of grooves in the base layer is avoided, and the effect of subsequent cement laying is improved.

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Abstract

The utility model discloses a continuous paving construction device for a cement stabilized macadam base, and relates to the technical field of road construction. The gravel hopper is installed on the top of the bottom frame and used for laying gravel on a base layer, the cement hopper is installed in the bottom frame and used for laying cement on the surface of the gravel, the compacting mechanism is installed in the bottom frame and used for compacting the laid gravel and the laid cement, and a vibrating mechanism for vibrating the gravel hopper is arranged at the bottom of the bottom frame. Gravel can be arranged in order in the gravel hopper through vibration of the vibration mechanism, the tiling material blocking plate can be driven to ascend and descend through stretching and retracting of the first telescopic piece, the gravel discharged out of the gravel hopper can be evenly tiled on a base layer under vibration and blocking of the bottom end of the tiling material blocking plate, follow-up gravel compaction and cement laying are facilitated, and the construction efficiency is improved. And after the tiled striker plate ascends and descends, the discharging amount and the discharging speed of the gravel hopper to the gravel can be controlled, and convenience and practicability are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of road construction, in particular to a cement-stabilized crushed stone base continuous paving construction device. Background Art

[0002] Nowadays, in road construction, it is necessary to pave the foundation of the original road, compact it, and then build a cement road. For a long time, the cement stabilized gravel base of the cement road has been paved by layered machines, but the efficiency of layered machines is low, so people began to use continuous paving devices to continuously pave gravel and cement on the base.

[0003] The patent with announcement number CN218562018U discloses "a cement-stabilized gravel base two-layer joint paving construction device, which is intended to solve the technical problem that the gravel layer and the cement layer cannot be simultaneously joint paved under the existing technology. The two-layer joint paving construction device of the gravel base includes a tractor head. The two-layer joint paving construction device of the cement-stabilized gravel base only needs to drive the gravel in the gravel bucket to be spread on the road through the unloading component, and the gravel layer is compacted by the first pressure wheel. The setting of the control component facilitates the cement in the cement bucket to be discharged from the rectangular discharge pipe, and the cement surface is compacted by the second pressure wheel, thereby realizing the simultaneous joint paving of the gravel layer and the cement layer."

[0004] With regard to the above-mentioned related technologies, the inventors believe that the distribution of gravel from multiple spiral blades to the base layer is not uniform enough, which will form gravel piles that are high in the middle and low on both sides on the base layer. After the first pressure wheel spreads and compacts the gravel pile, it is easy to form grooves on the gravel layer, affecting the effect of subsequent cement paving. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a cement stabilized gravel base continuous paving construction device, and the specific technical scheme is as follows:

[0006] A cement-stabilized gravel base continuous paving construction device comprises a base frame, a gravel bucket installed on the top of the base frame and used for paving gravel on the base layer, a cement bucket installed in the base frame and used for paving cement on the surface of the gravel, and a compacting mechanism installed in the base frame and used for compacting the laid gravel and cement. The bottom of the base frame is provided with a vibration mechanism for vibrating the gravel bucket, and the discharge end of the gravel bucket is provided with a paving mechanism for paving the gravel. The paving mechanism comprises a first telescopic part fixedly arranged on the outer wall of the bottom end of the gravel bucket, and a paving baffle plate fixedly arranged at the telescopic end of the first telescopic part, the bottom end of the paving baffle plate is slidably arranged in the discharge end of the gravel bucket, and a dredging mechanism is provided in the bottom end of the cement bucket.

[0007] By adopting the above technical solution, the crushed stones can be arranged neatly in the crushed stone bucket through the vibration of the vibration mechanism, and the extension and retraction of the first telescopic member can drive the flat material baffle plate to rise and fall, so that the crushed stones discharged from the crushed stone bucket can be evenly spread on the base layer under the vibration and the blocking of the bottom end of the flat material baffle plate.

[0008] Optionally, a towing head for connecting to a towing vehicle is fixedly provided on the top of one end of the base frame, and a first pressure wheel for pre-compacting the base layer is rotatably provided on the end of the base frame close to the towing head, and the compacting mechanism includes a second pressure wheel rotatably provided in the middle of the base frame for compacting the gravel after paving, and a third pressure wheel rotatably provided at one end of the base frame for compacting the cement after paving.

[0009] By adopting the above technical solution, gravel is laid on the base layer through the gravel bucket, and cement is laid on the surface of the gravel through the cement bucket, so that cement and gravel are laid continuously on the base layer to improve construction efficiency. The second pressure wheel and other components can compact the laid gravel and cement.

[0010] Optionally, the vibration mechanism includes a vibration motor fixedly mounted on the outer bottom of the crushing bucket, and a plurality of springs fixedly arranged between the bottom of the crushing bucket and the top of the chassis.

[0011] By adopting the above technical solution, the vibration motor will drive the stone crushing bucket to vibrate after it is running, and the spring can reduce the influence of the vibration of the stone crushing bucket on the chassis.

[0012] Optionally, a second telescopic member is fixedly provided on the outer wall of the bottom end of the cement hopper, a discharge baffle is fixedly provided on the telescopic end of the second telescopic member, one end of the discharge baffle is slidably provided in the discharge port at the bottom end of the cement hopper, and the dredging mechanism includes a dredging plate fixedly provided at one end of the discharge baffle for dredging the discharge port of the cement hopper, and a plurality of through holes opened in the dredging plate for cement to pass through.

[0013] By adopting the above technical solution, the dredging plate can dredge the bottom of the cement bucket after moving, ensuring smooth discharge of the cement bucket, and the through holes for cement to pass through can reduce the resistance when the dredging plate moves.

[0014] In summary, the present invention has at least one of the following beneficial effects:

[0015] 1. The vibration of the vibrating mechanism can make the crushed stones arranged neatly in the crushed stone bucket. The extension and retraction of the first telescopic member can drive the flat material baffle plate to rise and fall, so that the crushed stones discharged from the crushed stone bucket can be evenly laid on the base layer under the vibration and the blocking of the bottom end of the flat material baffle plate, which is convenient for the subsequent compaction of the crushed stones and the laying of cement. After the flat material baffle plate is raised and lowered, the discharge amount and discharge speed of the crushed stone bucket can be controlled, which is convenient and practical.

[0016] 2. Crushed stones are laid on the base layer through the crushed stone bucket, and cement is laid on the surface of the crushed stones through the cement bucket, so that cement and crushed stones are laid continuously on the base layer to improve construction efficiency. The second pressure wheel and other components can compact the laid crushed stones and cement. After the dredging plate moves, the bottom of the cement bucket can be dredged to ensure smooth discharge of the cement bucket. The through holes for cement to pass through can reduce the resistance of the dredging plate when it moves, thereby reducing the load when the second telescopic member drives the dredging plate to move. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 3 The utility model Figure 2 A magnified view of the structure of the middle gravel bucket;

[0020] Figure 4 The utility model Figure 2 Enlarged view of the cement bucket structure.

[0021] Explanation of the reference numerals in the accompanying drawings: 1. chassis; 11. trailer head; 12. first pressure wheel; 13. second pressure wheel; 14. third pressure wheel; 2. gravel bucket; 21. spring; 22. vibration motor; 23. first telescopic part; 24. flat material baffle plate; 3. cement bucket; 31. second telescopic part; 32. discharge baffle plate; 4. dredging plate; 41. through hole. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-4 The utility model is described in further detail.

[0023] The utility model embodiment discloses a cement stabilized gravel base continuous paving construction device, referring to Figure 1-2 , including a base frame 1, a crushed stone bucket 2 installed on the top of the base frame 1 and used for laying crushed stone on the base layer, a cement bucket 3 installed in the base frame 1 and used for laying cement on the surface of the crushed stone, and a compacting mechanism installed in the base frame 1 and used for compacting the laid crushed stone and cement. The base frame 1 is in the shape of a "mouth", and the crushed stone bucket 2 and the cement bucket 3 can lay crushed stone and cement continuously on the base layer, wherein the crushed stone plays a role in supporting and stabilizing the cement.

[0024] Reference Figure 1-2 A towing head 11 for connecting to a towing vehicle is fixedly provided on the top of one end of the chassis 1. A first pressing wheel 12 for pre-pressing the base layer is rotatably provided on the end of the chassis 1 close to the towing head 11. The towing head 11 can be a trailer ball head for towing by a towing vehicle. The first pressing wheel 12 can preliminarily compact and flatten the base layer to facilitate the subsequent laying of gravel.

[0025] Reference Figure 1-2 The compacting mechanism includes a second pressing wheel 13 rotatably arranged in the middle of the base frame 1 for compacting the crushed stone after paving, and a third pressing wheel 14 rotatably arranged at one end of the base frame 1 for compacting the cement after paving. The first pressing wheel 12, the second pressing wheel 13 and the third pressing wheel 14 can form three wheel bodies of the device to support the device.

[0026] Reference Figure 1-3 A vibration mechanism for vibrating the crushing bucket 2 is provided at the bottom of the chassis 1. The vibration mechanism includes a vibration motor 22 fixedly installed at the bottom of the outer side of the crushing bucket 2, and a plurality of springs 21 fixedly arranged between the bottom of the crushing bucket 2 and the top of the chassis 1. After the vibration motor 22 is running, it will drive the crushing bucket 2 to vibrate. The spring 21 is the spring used in the existing vibrating screen. The spring 21 can reduce the influence of the vibration of the crushing bucket 2 on the chassis 1. After the crushing bucket 2 vibrates, part of the vibration will be transmitted to the first pressure wheel 12, the cement bucket 3 and other components through the chassis 1. The first pressure wheel 12 and other wheel bodies cooperate with the vibration to improve the compaction effect, and the cement in the cement bucket 3 is easier to discharge under slight vibration.

[0027] Reference Figure 1-3 The discharging end of the crushing bucket 2 is provided with a paving mechanism for paving the crushed stones, and the paving mechanism includes a first telescopic member 23 fixedly arranged on the outer wall of the bottom end of the crushing bucket 2, and a paving baffle plate 24 fixedly arranged at the telescopic end of the first telescopic member 23, the bottom end of the paving baffle plate 24 is slidably arranged in the discharging end of the crushing bucket 2, and the paving baffle plate 24 is in an "L" shape. The first telescopic member 23 is an object with a telescopic effect such as an electric push rod, a cylinder and a hydraulic cylinder. After the first telescopic member 23 is extended and retracted, it will drive the paving baffle plate 24 to rise and fall, thereby controlling the opening and closing of the discharging end of the crushing bucket 2, and when the bottom end of the paving baffle plate 24 moves up, the crushed stones discharged from the crushing bucket 2 can be evenly spread on the base layer under the obstruction of the vibration and the bottom end of the paving baffle plate 24, and after the paving baffle plate 24 is raised and lowered, the shielding area of ​​the discharging end of the crushing bucket 2 can be controlled, thereby playing the effect of controlling the discharging amount and discharging speed of the crushed stones.

[0028] Reference Figure 2 and Figure 4 A second telescopic member 31 is fixedly provided on the outer wall of the bottom end of the cement bucket 3, and a discharge baffle 32 is fixedly provided on the telescopic end of the second telescopic member 31. One end of the discharge baffle 32 is slidably arranged in the discharge port at the bottom end of the cement bucket 3. The discharge baffle 32 is in an "L" shape. The second telescopic member 31 is an object with a telescopic effect such as an electric push rod, a cylinder, and a hydraulic cylinder. After the second telescopic member 31 is extended and retracted, it will drive the discharge baffle 32 to move horizontally, thereby controlling the opening and closing of the discharge port at the bottom end of the cement bucket 3.

[0029] Reference Figure 2 and Figure 4A dredging mechanism is provided in the bottom end of the cement bucket 3, and the dredging mechanism includes a dredging plate 4 fixedly arranged at one end of the discharge baffle 32 for dredging the discharge port of the cement bucket 3, and a plurality of through holes 41 provided in the dredging plate 4 for cement to pass through. After the discharge baffle 32 moves, it will also drive the dredging plate 4 to move laterally. After the dredging plate 4 moves, it can dredge the bottom end of the cement bucket 3 to ensure smooth discharge of the cement bucket 3. The through holes 41 for cement to pass through can reduce the resistance of the dredging plate 4 when it moves, thereby reducing the load when the second telescopic member 31 drives the dredging plate 4 to move, and extending the service life of the second telescopic member 31.

[0030] The implementation principle of the cement stabilized gravel base continuous paving construction device of the utility model embodiment is:

[0031] When in use, people can connect the towing head 11 with an external traction vehicle. After the device is towed and moved as a whole, the first pressing wheel 12 will first perform preliminary compaction and flattening on the base layer. Then people can turn on the vibration motor 22 to drive the stone crushing bucket 2 to vibrate, and control the first telescopic member 23 to extend and retract to drive the flat material baffle plate 24 to move up and down. When the bottom end of the flat material baffle plate 24 moves up, the crushed stones discharged from the stone crushing bucket 2 can be evenly spread on the base layer under the vibration and the blocking of the bottom end of the flat material baffle plate 24.

[0032] Then, the laid gravel is compacted by the second pressing wheel 13, and then the second telescopic member 31 is controlled to be extended and retracted to drive the discharge baffle 32 and the dredging plate 4 to move laterally. When the second telescopic member 31 is extended, the discharge baffle 32 will move to the outside of the cement bucket 3, so that the bottom end of the cement bucket 3 is unblocked. At this time, the cement in the cement bucket 3 will be discharged through the bottom end, so that cement is laid on the surface of the gravel;

[0033] Then, the laid cement is compacted by the third pressing wheel 14, so that the base layer is stably laid with crushed stone and cement, thereby improving the construction efficiency.

[0034] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A cement-stabilized crushed stone base continuous paving construction device, comprising a base frame (1), a crushed stone bucket (2) installed on the top of the base frame (1) and used to lay crushed stones on the base, a cement bucket (3) installed in the base frame (1) and used to lay cement on the surface of the crushed stones, and a compacting mechanism installed in the base frame (1) and used to compact the laid crushed stones and cement, characterized in that: The bottom of the base frame (1) is provided with a vibration mechanism for vibrating the stone crushing bucket (2), and the discharge end of the stone crushing bucket (2) is provided with a paving mechanism for paving the stone. The paving mechanism comprises a first telescopic member (23) fixedly arranged on the outer wall of the bottom end of the stone crushing bucket (2), and a paving baffle plate (24) fixedly arranged on the telescopic end of the first telescopic member (23). The bottom end of the paving baffle plate (24) is slidably arranged in the discharge end of the stone crushing bucket (2), and a dredging mechanism is provided in the bottom end of the cement bucket (3).

2. A cement-stabilized crushed stone base continuous paving construction device according to claim 1, characterized in that: A towing head (11) for connecting to a towing vehicle is fixedly provided on the top of one end of the underframe (1).

3. A cement-stabilized crushed stone base continuous paving construction device according to claim 2, characterized in that: A first pressing wheel (12) for pre-pressing the base layer is rotatably provided at one end of the base frame (1) close to the towing head (11).

4. The cement-stabilized crushed stone base continuous paving construction device according to claim 1 is characterized by: The compacting mechanism comprises a second pressing wheel (13) rotatably arranged in the middle of the base frame (1) for compacting the crushed stones after laying, and a third pressing wheel (14) rotatably arranged at one end of the base frame (1) for compacting the cement after laying.

5. The cement-stabilized crushed stone base continuous paving construction device according to claim 1 is characterized by: The vibration mechanism comprises a vibration motor (22) fixedly mounted on the outer bottom of the stone crushing bucket (2), and a plurality of springs (21) fixedly arranged between the bottom of the stone crushing bucket (2) and the top of the base frame (1).

6. The cement-stabilized crushed stone base continuous paving construction device according to claim 1, characterized in that: A second telescopic member (31) is fixedly provided on the outer wall of the bottom end of the cement hopper (3), a discharge baffle (32) is fixedly provided on the telescopic end of the second telescopic member (31), and one end of the discharge baffle (32) is slidably disposed in the discharge port at the bottom end of the cement hopper (3).

7. The cement-stabilized crushed stone base continuous paving construction device according to claim 6, characterized in that: The dredging mechanism comprises a dredging plate (4) fixedly arranged at one end of a discharge baffle (32) for dredging a discharge port of a cement bucket (3), and a plurality of through holes (41) formed in the dredging plate (4) for allowing cement to pass through.

Citation Information

Patent Citations

  • Cement stabilized macadam base two-layer joint paving construction device

    CN218562018U