Iron tower pile foundation embedded part reinforcing device

By using fixed plate components, structural frames and formwork reinforcement devices, tower pile foundation embedded parts reinforcement devices, problems such as high construction difficulty, high safety risks, and poor installation accuracy in traditional reinforcement methods are solved, and efficient, safe and accurate tower installation is achieved, and costs are reduced.

CN222810491UActive Publication Date: 2025-04-29GUIZHOU QIANYUAN ELECTRIC POWER CO LTD NEW ENERGY BRANCH +1
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Patent Information

Application Number
CN202421346186.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-04-29
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The traditional tower pile foundation embedded parts reinforcement method has problems such as high construction difficulty, high safety risks, poor installation accuracy control, reusable reinforcement materials, and high cost.

Method used

The tower pile foundation embedded parts reinforcement device is adopted, including fixing plate components, structural frames and formwork. Through the welding of 4 straight column anchor bolts with the fixing plates and structural frames, the adjustable bolts and customized arc steel formwork is combined to achieve stable fixing and precise arrangement of anchor bolts.

Benefits of technology

It improves the installation accuracy of the tower, reduces construction difficulty and safety risks, reduces the waste of reinforcement materials, realizes the reusable utilization of reinforcement devices, and reduces the overall cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an iron tower pile foundation embedded part reinforcing device which comprises a fixing plate assembly, a structural frame and a formwork, the fixing plate assembly comprises a fixing plate and a foundation bolt, the fixing plate is arranged on the structural frame, the foundation bolt is arranged on the fixing plate, and the structural frame is arranged on the formwork. The square structure frame is formed by welding angle steel, and the square fixing plate and the foundation bolts are fixed on the angle steel structure frame. Different from a traditional bolt embedded part reinforcing mode, the foundation bolts of the device are flatly laid on the top of the arc steel formwork through the angle steel structure frame and do not need to be directly welded to a pile foundation reinforcement cage, and vibration deformation of the embedded part caused by concrete vibration is avoided; the two sides of the square structure frame extend out of the foundation arc steel formwork in the length direction, the two sides can be transferred by constructors, and operation is convenient.
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Description

Technical Field

[0001] The utility model belongs to the technical field of embedded part reinforcement, and in particular relates to an embedded part reinforcement device for an iron tower pile foundation. Background Art

[0002] The embedded parts of overhead line tower foundation rely on traditional reinforcement methods, which use steel and foundation steel cage welding. This method is difficult to construct; it requires manual work in the steel cage, which has high safety risks. Concrete vibration and embedded parts shift, resulting in poor installation precision control. In addition, the reinforcement with steel bars or angle steel is basically a one-time reinforcement. The reinforcement and removal takes a long time. There is also the problem of increased costs due to the non-reusability of reinforcement materials.

[0003] The project is located in the dry and hot canyon area of ​​Beipanjiang in southern Guizhou. The mountains are undulating. Due to the terrain conditions, the 35kV double-circuit overhead collector line from the photovoltaic field to the booster station needs to cross the undulating canyon mountains. The line has a large height difference at the hanging point, the maximum of which is 248m, and the span is large, the maximum span is 900m. The aperture of the tower foundation is designed to be large, the embedded parts have large structural dimensions, and the on-site construction material transportation mainly relies on mule transportation. The connection between the tower and the foundation is connected by anchor bolts. The foundation type is mainly "WJ" type, and the anchor bolts are straight column type. The maximum weight of the anchor bolts of a single leg foundation of the tower is 136kg. The anchor bolts are located at the center of the top surface of the foundation. Reinforcement relies on traditional reinforcement methods. Steel welding reinforcement is a one-time consumption, which is more material-consuming, and reinforcement and removal take a long time and labor-intensive, so the cost is high, the construction is difficult, the safety risk is high, and the installation accuracy control is poor. Therefore, it is urgent to study a safe, convenient, reliable, economical, labor-saving and reusable embedded parts reinforcement device.

[0004] The patent document with the publication number CN216892502U discloses a tower foundation embedded parts installation and positioning device, including a positioning module, a first connecting member and a second connecting member. The number of the positioning modules is equal to the number of embedded parts and the positions correspond one to one. The middle of the positioning module is hollowed out to reduce weight. The positioning module is also provided with a positioning hole for corresponding insertion of bolts on the embedded parts. The positioning module is sleeved on the embedded parts through the positioning hole. A first connecting member is provided between any two adjacent positioning modules, and a second connecting member is provided between at least two non-adjacent positioning modules. Two second connecting members with a cross relationship are reinforced at their cross positions, and each connecting member is removable. However, the device combines multiple tower foundations to simultaneously position embedded parts, and operations such as positioning, handling and stabilizing devices require more manpower. If multiple foundations are simultaneously poured with concrete, the concrete will be affected by vibrations in multiple directions during vibration, which is not convenient for maintaining the positioning of embedded parts. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a tower pile foundation embedded parts reinforcement device.

[0006] The utility model is realized through the following technical solutions.

[0007] The utility model provides a tower pile foundation embedded component reinforcement device, comprising a fixing plate assembly, a structural frame and a template, wherein the fixing plate assembly comprises a fixing plate and anchor bolts, the fixing plate is arranged on the structural frame, the anchor bolts are arranged on the fixing plate, and the structural frame is arranged on the template.

[0008] Preferably, a hole A and a hole B are provided on the fixing plate, the anchor bolt passes through the fixing plate through the hole A, and a nut is provided on the anchor bolt.

[0009] Preferably, the number of the anchor bolts provided includes four, and a fixing frame A is provided on the anchor bolts.

[0010] Preferably, a fixing plate is provided at the bottom of the anchor bolt.

[0011] Preferably, a fixing frame B is arranged on the structural frame, and the fixing plate is arranged on the fixing frame B.

[0012] Preferably, the template is in the shape of a hollow cylinder, with both ends of the template being open.

[0013] Preferably, an outwardly extending arc flat edge is provided at one end of the template.

[0014] Preferably, a connecting block is provided on the fixing frame B, and bolts are provided on the connecting block.

[0015] The beneficial effects of the utility model are:

[0016] 1. The utility model adopts 4 straight column anchor bolts welded into a whole with 2 steel bars on the top and bottom to prevent displacement and deformation; a square wooden fixing plate is used to open a circular hole B. The wooden board is selected because it is convenient to open holes in steel plates. The holes are opened according to different bolt spacings. The cost is lower than that of steel plates. At the same time, the wooden board is light and convenient for manual handling. The anchor bolts are fixed on the fixing plate. The embedded depth of the anchor bolts can be adjusted by bolts. At the same time, the fixing plate can be used to accurately arrange the bolt circular holes A according to the designed spacing, thereby improving the accuracy of the later tower installation. A circular exhaust hole B is opened in the middle of the fixing plate to facilitate the exhaust of concrete vibration and ensure that the concrete is vibrated and compacted.

[0017] 2. The utility model adopts angle steel welding to form a square structural frame, and fixes the square wooden fixing plate and anchor bolts on the angle steel structural frame. The angle steel has a right-angle plane, which is convenient for welding, and the bolts and the fixing plate can be stably fixed in the fixing frame B. Different from the traditional bolt embedded parts reinforcement method, the bolts of this device are laid flat on the top of the arc steel formwork through the angle steel structural frame, which has high stability and does not need to be directly welded to the pile foundation steel cage, avoiding the deformation of the embedded parts caused by concrete vibration; the length of both sides of the square structural frame extends outside the foundation arc steel formwork, and both sides can be used for construction personnel to transfer, avoiding the risk of falling from a high place caused by people working in the pile hole under the traditional reinforcement method, and it is easy to operate. Adjustable bolts are set on both sides of the angle steel structural frame, and the bolts are adjusted to reinforce it with the pile foundation arc steel formwork.

[0018] 3. The exposed section of the utility model adopts a customized arc steel template. The steel template is reusable and has higher strength than the wooden template. It can be used as a load-bearing platform for embedded parts. The top of the arc template is made into an outward-extending arc flat mouth, which is convenient for fixing the embedded parts device on the top of the arc steel template and improving the flatness of the installation of the embedded parts device.

[0019] 4. The utility model is a prefabricated structure, in which the anchor bolts are connected to the fixing plate and the structural frame by adjustable bolts. Except for the embedded parts buried in the concrete, the entire reinforcement device is located above the pile foundation surface. The installation and disassembly are both performed by adjusting the bolts. The installation and disassembly methods are safe and fast, the installation accuracy is high, and the whole device can be reused, which greatly improves the work efficiency and saves the construction cost compared with the traditional welding reinforcement method. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the fixed plate assembly of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the template of the utility model;

[0023] In the figure: 1-fixed plate assembly, 2-structural frame, 3-template, 4-fixed plate, 5-anchor bolt, 6-hole B, 7-nut, 8-fixed frame A, 9-fixed plate, 10-fixed frame B, 11-extended arc flat mouth, 12-connecting block, 13-bolt A. DETAILED DESCRIPTION

[0024] The technical solution of the utility model is further described below, but the scope of protection required is not limited to the description.

[0025] Example:

[0026] like Figure 1As shown, a reinforcement device for embedded parts of a tower pile foundation includes a fixing plate assembly 1, a structural frame 2 and a template 3. The fixing plate assembly 1 includes a fixing plate 4 and anchor bolts 5. The fixing plate 4 is arranged on the structural frame 2. The anchor bolts 5 are arranged on the fixing plate 4. The fixing plate 4 is square and can be made of wood. The structural frame 2 is arranged on the template 3. The template 3 is made of steel, that is, a basic arc steel template. The exposed section of the tower foundation adopts a customized arc steel template. The template can be reused and has higher strength than the wooden template. It can be used as a load-bearing platform for embedded parts. The anchor bolts 5 are embedded parts.

[0027] The fixing plate 4 is provided with a hole A and a hole B6, and the anchor bolt 5 passes through the fixing plate 4 through the hole A, and a nut 7 is provided on the anchor bolt 5. The hole B6 can be provided in the middle of the fixing plate 4 to facilitate exhaust during concrete vibration. The anchor bolt 5 can be fixed to the fixing plate 4 by the nut 7, and the embedded depth of the anchor bolt 5 can be adjusted by the nut 7. At the same time, the anchor bolt 5 can be accurately arranged according to the designed spacing by using the hole A, thereby improving the accuracy of the later tower installation.

[0028] The number of the anchor bolts 5 includes four. A fixing frame A8 is arranged on the anchor bolts 5. The fixing frame A8 is respectively arranged on the upper and lower sides of the four anchor bolts 5 to prevent the four anchor bolts 5 from deflecting and deforming.

[0029] A fixing plate 9 is provided at the bottom of the anchor bolt 5 to increase the pulling force of the anchor bolt 5 .

[0030] A fixing frame B10 is disposed on the structural frame 2, and the fixing plate 4 is embedded in the fixing frame B10 to increase stability.

[0031] The template 3 is in the shape of a hollow cylinder, with both ends of the template 3 being open. The template 3 is placed in the pile foundation pit, and the anchor bolts 5 are arranged in the template 3 .

[0032] An outwardly extending arc flat opening 11 is provided at one end of the template 3 to facilitate the stable placement of the structural frame 2 on the template 3 and improve the flatness of the pre-embedded installation of the anchor bolts 5 .

[0033] Connecting blocks 12 are arranged on both sides of the fixing frame B10, and bolts A13 are arranged on the connecting blocks 12. The bolts 13 are threadedly connected to the connecting blocks 12 and can be rotated to contact the template 3 to stabilize the fixing frame B10.

[0034] During use, the fixing plate assembly 1 is placed on the structural frame 2, and the structural frame 2 is placed on the protruding arc flat edge 11 of the template 3 placed in the pile foundation pit, and then concrete is poured into the template 3. After the pouring is completed, the nut 7 is removed, and the structural frame 2 and the fixing plate 4 are removed.

Claims

1. A tower pile foundation embedded parts reinforcement device, characterized in that: The invention comprises a fixed plate assembly (1), a structural frame (2) and a template (3); the fixed plate assembly (1) comprises a fixed plate (4) and anchor bolts (5); the fixed plate (4) is arranged on the structural frame (2); the anchor bolts (5) are arranged on the fixed plate (4); and the structural frame (2) is arranged on the template (3).

2. A tower pile foundation embedded part reinforcement device as claimed in claim 1, characterized in that: The fixing plate (4) is provided with a hole A and a hole B (6), the anchor bolt (5) passes through the fixing plate (4) through the hole A, and a nut (7) is provided on the anchor bolt (5).

3. The tower pile foundation embedded part reinforcement device according to claim 1, characterized in that: The number of the anchor bolts (5) provided includes four, and a fixing frame A (8) is provided on the anchor bolts (5).

4. The tower pile foundation embedded part reinforcement device according to claim 1, characterized in that: A fixing plate (9) is arranged at the bottom of the anchor bolt (5).

5. The tower pile foundation embedded component reinforcement device according to claim 1, characterized in that: A fixing frame B (10) is arranged on the structural frame (2), and the fixing plate (4) is arranged on the fixing frame B (10).

6. The tower pile foundation embedded component reinforcement device according to claim 1, characterized in that: The template (3) is in the shape of a hollow cylinder, and both ends of the template (3) are open.

7. The tower pile foundation embedded component reinforcement device according to claim 1, characterized in that: An outwardly extending circular arc flat opening (11) is arranged at one end of the template (3).

8. The tower pile foundation embedded component reinforcement device according to claim 5, characterized in that: A connection block (12) is arranged on the fixing frame B (10), and a bolt A (13) is arranged on the connection block (12).

Citation Information

Patent Citations

  • Iron tower foundation embedded part mounting and positioning device

    CN216892502U