Batching device for annealing furnace

By introducing a pretreatment mechanism into the annealing furnace batching device, pretreatment and preliminary stirring of the powder using crushing rollers and spiral blades, the problems of poor mixing effect and powder agglomeration are solved, and the mixing uniformity and the quality of the refractory castable are significantly improved.

CN222812174UActive Publication Date: 2025-04-29TAIZHOU HONGYUAN FURNACE IND CO LTD
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Patent Information

Application Number
CN202422003848.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-04-29
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing batching devices for annealing furnaces can easily lead to poor mixing effects during the batching process, and the powder texture materials are prone to agglomeration, affecting the mixing uniformity and quality.

Method used

A batching device including a mixing tank, a mixing mechanism and a pretreatment mechanism is designed. The pretreatment mechanism uses two crushing rollers and spiral blades to achieve pretreatment and initial stirring and mixing of the powder to ensure the uniformity of the material.

Benefits of technology

Through pretreatment and preliminary stirring, the mixing uniformity is significantly improved, powder agglomeration is avoided, and the quality of the refractory castable is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of annealing furnaces, in particular to a batching device for an annealing furnace, which comprises a stirring tank, a stirring mechanism and a pretreatment mechanism, the stirring mechanism comprises a rotating component and a plurality of stirring rods, the plurality of stirring rods are positioned in the stirring tank, and the rotating component is positioned between the stirring tank and the plurality of stirring rods; the pretreatment mechanism comprises a pretreatment box, a rotating rod, two crushing rollers, a plurality of spiral blades, a transmission assembly and a driving assembly, the pretreatment box is fixed to the top end of the stirring tank, the pretreatment box communicates with the stirring tank, the two crushing rollers are utilized, pretreatment of powder entering the pretreatment box can be achieved, the situation that the powder is crushed, and caking occurs on the surface is achieved, and the stirring efficiency is improved. The subsequent mixing effect is facilitated, and the mixing uniformity is improved.
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Description

Technical Field

[0001] The utility model relates to the field of annealing furnaces, in particular to a batching device for annealing furnaces. Background Art

[0002] Refractory castables are generally used to construct the lining of industrial annealing furnaces. Refractory castables are a mixture of refractory aggregates, powders and binders, which are evenly mixed after adding water or other liquids.

[0003] The existing batching device for annealing furnace has the following shortcomings:

[0004] 1. When batching, refractory aggregate, powder, binder and water are usually directly stirred and mixed at the same time, and the refractory aggregate, powder and binder cannot be preliminarily mixed, which can easily lead to poor mixing effect and uneven mixing, affecting the quality of refractory castables.

[0005] 2. Before batching, some powdery materials such as refractory aggregates and powders are prone to agglomeration, which will affect the mixing uniformity between subsequent raw materials and reduce the quality.

[0006] In view of the above problems, a batching device for an annealing furnace is now provided. Summary of the invention

[0007] The purpose of the utility model is to provide a batching device for an annealing furnace to solve the problems raised in the above background technology.

[0008] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0009] A batching device for an annealing furnace, comprising a stirring tank, a stirring mechanism and a pretreatment mechanism;

[0010] The stirring mechanism comprises a rotating assembly and a plurality of stirring rods, the plurality of stirring rods are all located inside the stirring tank, and the rotating assembly is located between the stirring tank and the plurality of stirring rods;

[0011] The pretreatment mechanism includes a pretreatment box, a rotating rod, two crushing rollers, a plurality of spiral blades, a transmission assembly and a driving assembly. The pretreatment box is fixed to the top of the stirring tank, and the pretreatment box and the stirring tank are connected. The two crushing rollers are symmetrically arranged inside the pretreatment box for rotation. The rotating rod is located in the middle below the two crushing rollers. Both ends of the rotating rod are rotatably connected to the pretreatment box. A plurality of spiral blades are equidistantly fixed to the surface of the rotating rod. The transmission assembly is located between the rotating rod and the rotating assembly, and the driving assembly is located between the rotating rod and the two crushing rollers.

[0012] As a further solution of the utility model: the rotation directions of two adjacent spiral blades are opposite, and guide blocks are provided on both sides of the inner wall of the pretreatment box.

[0013] As a further solution of the utility model: the rotating assembly includes a motor and a stirring shaft, the stirring shaft is rotatably arranged inside the stirring tank, a plurality of stirring rods are equidistantly fixed on the surface of the stirring shaft, the motor is fixedly installed on the top of the stirring tank, and the output end of the motor is fixedly connected to the top of the stirring shaft.

[0014] As a further solution of the utility model: the transmission assembly includes a first bevel gear, a second bevel gear, a second driving wheel, a second driven wheel and a second transmission belt;

[0015] One end of the rotating rod passes through the pretreatment box and is fixedly connected to the first bevel gear. A driving rod is rotatably arranged at the top of the stirring tank. The second bevel gear is fixed to the top of the driving rod. The second bevel gear and the first bevel gear are meshed with each other. The second driven wheel is located below the second bevel gear and is fixed to the surface of the driving rod. The second driving wheel is located above the stirring tank and is fixed to the surface of the stirring shaft. The second transmission belt is sleeved between the second driven wheel and the second transmission belt.

[0016] As a further solution of the utility model: the driving assembly includes a first driven wheel, a first transmission belt, a first driving wheel and two spur gears, the two spur gears are respectively fixed to one end of the two crushing rollers away from the first bevel gear, the first driving wheel is fixed to the end of the rotating rod away from the first bevel gear, the first driven wheel is fixed to the end of one of the crushing rollers, and the first transmission belt is sleeved on the first driven wheel and the first driving wheel.

[0017] As a further solution of the utility model: a plurality of feed inlets are equidistantly installed on the top of the pretreatment box, and a water inlet is fixed on the top of the stirring tank.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] 1. The utility model provides a batching device for an annealing furnace. By setting a pretreatment mechanism and utilizing two crushing rollers, the pretreatment of the powder entering the pretreatment box can be achieved, the powder can be crushed, and the agglomeration on the surface can be eliminated, which is beneficial to the subsequent mixing effect and the improvement of mixing uniformity.

[0020] 2. The utility model provides a batching device for an annealing furnace. By setting a rotating rod and a plurality of spiral blades, and the rotation directions of two adjacent spiral blades are opposite, it can realize the preliminary stirring and mixing of the crushed powder raw materials, so that the refractory aggregate, powder and binder form a mixture, which is convenient for subsequent re-mixing and stirring with water, which is beneficial to improving the mixing effect and further beneficial to improving the quality of the refractory castable.

[0021] 3. The utility model provides a batching device for an annealing furnace. By setting a transmission component and a drive component, the stirring shaft can synchronously drive the rotating rod and the two crushing rollers to rotate when rotating, that is, the stirring mechanism and the pretreatment mechanism can be synchronously operated by one motor, and there is no need to set a drive source on each mechanism, which greatly reduces the number of drive sources used in the device, reduces power consumption, and is conducive to reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The structure of the utility model is shown in FIG. Figure 1 .

[0023] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of part A.

[0024] Figure 3 The structure of the utility model is shown in FIG. Figure 2 .

[0025] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of part B.

[0026] Figure 5 It is a schematic diagram of the cross-sectional structure of the pretreatment box in the utility model.

[0027] Figure 6 It is a cross-sectional view of the utility model.

[0028] Among them: 11, stirring tank; 12, motor; 13, stirring shaft; 14, stirring rod; 15, water inlet; 16, pretreatment box; 17, feed inlet; 18, crushing roller; 19, rotating rod; 20, spiral blade; 21, spur gear; 22, first driving wheel; 23, first driven wheel; 24, first transmission belt; 25, first bevel gear; 26, driving rod; 27, second bevel gear; 28, second driving wheel; 29, second driven wheel; 30, second transmission belt. DETAILED DESCRIPTION

[0029] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0030] The utility model provides the following preferred embodiments:

[0031] Embodiment 1, as Figure 1-Figure 6 As shown, a batching device for an annealing furnace includes a stirring tank 11, a stirring mechanism and a pretreatment mechanism;

[0032] The stirring mechanism includes a rotating assembly and a plurality of stirring rods 14. The plurality of stirring rods 14 are all located inside the stirring tank 11. The rotating assembly is located between the stirring tank 11 and the plurality of stirring rods 14. When the rotating assembly is working, the plurality of stirring rods 14 can be driven to rotate to achieve stirring and mixing between the raw materials and water.

[0033] The pretreatment mechanism includes a pretreatment box 16, a rotating rod 19, two crushing rollers 18, a plurality of spiral blades 20, a transmission assembly and a driving assembly. The pretreatment box 16 is fixed to the top of the mixing tank 11, and the pretreatment box 16 and the mixing tank 11 are connected. Specifically, a valve for opening and closing is provided between the pretreatment box 16 and the mixing tank 11. The two crushing rollers 18 are symmetrically arranged in the interior of the pretreatment box 16. The rotating rod 19 is located in the middle below the two crushing rollers 18. Both ends of the rotating rod 19 are rotatably connected to the pretreatment box 16. The plurality of spiral blades 20 are equidistantly fixed to the surface of the rotating rod 19. The transmission assembly is located between the rotating rod 19 and the rotating assembly, and the driving assembly is located between the rotating rod 19 and the two crushing rollers 18.

[0034] When the rotating assembly is working, it can drive the rotating rod 19 to rotate through the transmission assembly. When the rotating rod 19 rotates, it can drive the two crushing rollers 18 to rotate through the driving assembly. The two crushing rollers 18 can be used to pre-treat the powder entering the pre-treatment box 16, crush the powder, and remove the agglomerates on the surface. At the same time, when the rotating rod 19 rotates, it can drive the spiral blades 20 to rotate, so as to achieve preliminary stirring and mixing of the crushed powder raw materials, so that the refractory aggregate, powder and binder form a mixture, which is convenient for subsequent mixing and stirring with water, which is beneficial to improving the mixing effect, and then beneficial to improving the quality of the refractory castable.

[0035] like Figure 1-Figure 6 As shown, the rotation directions of two adjacent spiral blades 20 are opposite, which is beneficial to improving the effect of preliminary mixing between powders. The inner walls on both sides of the pretreatment box 16 are provided with guide blocks to guide the powders.

[0036] like Figure 1-Figure 6 As shown, the rotating assembly includes a motor 12 and a stirring shaft 13, the stirring shaft 13 is rotatably arranged inside the stirring tank 11, a plurality of stirring rods 14 are equidistantly fixed on the surface of the stirring shaft 13, the motor 12 is fixedly installed on the top of the stirring tank 11, and the output end of the motor 12 is fixedly connected to the top of the stirring shaft 13;

[0037] When the multiple stirring rods 14 need to rotate, the motor 12 is controlled to work, and the motor 12 can drive the stirring shaft 13 to rotate, and then drive the multiple stirring rods 14 to rotate, thereby achieving a stirring effect and realizing uniform mixing between the powder mixture and water.

[0038] like Figure 1-Figure 6As shown, the transmission assembly includes a first bevel gear 25, a second bevel gear 27, a second driving wheel 28, a second driven wheel 29 and a second transmission belt 30;

[0039] One end of the rotating rod 19 passes through the pretreatment box 16 and is fixedly connected to the first bevel gear 25. A driving rod 26 is rotatably provided at the top of the stirring tank 11. A second bevel gear 27 is fixed to the top of the driving rod 26. The second bevel gear 27 and the first bevel gear 25 are meshed with each other. A second driven wheel 29 is located below the second bevel gear 27 and is fixed to the surface of the driving rod 26. A second driving wheel 28 is located above the stirring tank 11 and is fixed to the surface of the stirring shaft 13. A second transmission belt 30 is sleeved between the second driven wheel 29 and the second transmission belt 30.

[0040] When the stirring shaft 13 rotates, it can drive the second driving wheel 28 to rotate, and under the action of the second transmission belt 30, it can drive the second driven wheel 29 to rotate. The second driven wheel 29 can drive the second bevel gear 27 to rotate through the driving rod 26. Since the second bevel gear 27 and the first bevel gear 25 are meshed, when the second bevel gear 27 rotates, it can drive the first bevel gear 25 to rotate, and then the rotating rod 19 can drive the spiral blade 20 to rotate, thereby realizing the preliminary mixing of the powder inside the pretreatment box 16.

[0041] like Figure 1-Figure 6 As shown, the driving assembly includes a first driven wheel 23, a first transmission belt 24, a first driving wheel 22 and two spur gears 21. The two spur gears 21 are respectively fixed to one end of the two crushing rollers 18 away from the first bevel gear 25. The first driving wheel 22 is fixed to one end of the rotating rod 19 away from the first bevel gear 25. The first driven wheel 23 is fixed to the end of one of the crushing rollers 18. The first transmission belt 24 is sleeved on the first driven wheel 23 and the first driving wheel 22.

[0042] When the rotating rod 19 rotates, it can synchronously drive the first driving wheel 22 to rotate, and under the action of the first transmission belt 24, it can drive the first driven wheel 23 to rotate. The first driven wheel 23 can drive a spur gear 21 located on one side of the first driven wheel 23 to rotate. Since the two spur gears 21 are meshed with each other, when one spur gear 21 rotates, it can drive the other spur gear 21 to rotate in the opposite direction, thereby making the two crushing rollers 18 rotate in the opposite direction, thereby achieving the crushing of the powder, avoiding the phenomenon of agglomeration, and facilitating the initial uniform mixing of the powder.

[0043] like Figure 1-Figure 6 As shown, a plurality of feed ports 17 are equidistantly installed at the top of the pretreatment box 16, and a water inlet 15 is fixed at the top of the mixing tank 11. The setting of the water inlet 15 facilitates the addition of water into the interior of the mixing tank 11, and the setting of the feed port 17 facilitates the placement of powdered raw materials into the interior of the pretreatment box 16.

[0044] The beneficial effects of the present invention are specifically embodied in that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A batching device for an annealing furnace, comprising a stirring tank (11), characterized in that: It also includes a stirring mechanism and a pre-treatment mechanism; The stirring mechanism comprises a rotating assembly and a plurality of stirring rods (14), the plurality of stirring rods (14) are all located inside the stirring tank (11), and the rotating assembly is located between the stirring tank (11) and the plurality of stirring rods (14); The pretreatment mechanism comprises a pretreatment box (16), a rotating rod (19), two crushing rollers (18), a plurality of spiral blades (20), a transmission assembly and a drive assembly. The pretreatment box (16) is fixed to the top of a stirring tank (11). The pretreatment box (16) and the stirring tank (11) are connected. The two crushing rollers (18) are symmetrically rotatably arranged inside the pretreatment box (16). The rotating rod (19) is located in the middle below the two crushing rollers (18). Both ends of the rotating rod (19) are rotatably connected to the pretreatment box (16). The plurality of spiral blades (20) are equidistantly fixed to the surface of the rotating rod (19). The transmission assembly is located between the rotating rod (19) and the rotating assembly. The drive assembly is located between the rotating rod (19) and the two crushing rollers (18).

2. A batching device for an annealing furnace according to claim 1, characterized in that: The rotation directions of two adjacent spiral blades (20) are opposite, and guide blocks are provided on both inner walls of the pretreatment box (16).

3. A batching device for an annealing furnace according to claim 2, characterized in that: The rotating assembly comprises a motor (12) and a stirring shaft (13); the stirring shaft (13) is rotatably arranged inside the stirring tank (11); a plurality of stirring rods (14) are equidistantly fixed to the surface of the stirring shaft (13); the motor (12) is fixedly mounted on the top of the stirring tank (11); and the output end of the motor (12) is fixedly connected to the top of the stirring shaft (13).

4. A batching device for an annealing furnace according to claim 3, characterized in that: The transmission assembly comprises a first bevel gear (25), a second bevel gear (27), a second driving wheel (28), a second driven wheel (29) and a second transmission belt (30); One end of the rotating rod (19) passes through the pretreatment box (16) and is fixedly connected to the first bevel gear (25); a driving rod (26) is rotatably provided at the top end of the stirring tank (11); a second bevel gear (27) is fixed to the top end of the driving rod (26); the second bevel gear (27) and the first bevel gear (25) are meshed with each other; a second driven wheel (29) is located below the second bevel gear (27) and is fixed to the surface of the driving rod (26); a second driving wheel (28) is located above the stirring tank (11) and is fixed to the surface of the stirring shaft (13); and a second transmission belt (30) is sleeved between the second driven wheel (29) and the second transmission belt (30).

5. A batching device for an annealing furnace according to claim 4, characterized in that: The driving assembly comprises a first driven wheel (23), a first transmission belt (24), a first driving wheel (22) and two spur gears (21). The two spur gears (21) are respectively fixed to one end of two crushing rollers (18) away from the first bevel gear (25). The first driving wheel (22) is fixed to one end of the rotating rod (19) away from the first bevel gear (25). The first driven wheel (23) is fixed to the end of one of the crushing rollers (18). The first transmission belt (24) is sleeved on the first driven wheel (23) and the first driving wheel (22).

6. A batching device for an annealing furnace according to claim 5, characterized in that: A plurality of feed inlets (17) are equidistantly mounted on the top of the pretreatment box (16), and a water inlet (15) is fixed on the top of the stirring tank (11).