Clamping tool for welding processing of circuit breaker frame
By designing a clamping tool that includes a flip lift assembly and a flip clamping assembly, the problem that traditional clamping tool cannot turn and adjust the height position is solved, and more efficient welding processing operations are achieved.
Patent Information
- Application Number
- CN202421770308.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The clamping tool for welding and processing of traditional circuit breakers cannot turn or adjust the height position according to processing requirements after being supported, resulting in cumbersome operation and inefficient efficiency.
A clamping tool including a dust cover, a flip lift assembly and a flip clamping assembly are designed. The flip-type lifting assembly realizes the lifting and rotation of the support shaft through the lifting push rod and the flip-motor, and the flip-type clamping assembly realizes the radial displacement and rotation of the clamping plate through the swivel bearing and the flip-motor.
After the circuit breaker frame is implemented, the frame can be turned and adjusted according to processing needs, simplifying the operation process and improving production efficiency.
Smart Images

Figure CN222818254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit breaker production, in particular to a clamping tool for welding processing of a circuit breaker frame. Background Art
[0002] The clamping tool plays a vital role in the welding process of the circuit breaker frame. Its main functions are reflected in the following aspects: 1) Ensure welding accuracy: The clamping tool can accurately and reliably position and clamp the various components of the circuit breaker frame to ensure that they maintain the correct relative position and angle during the welding process. This not only reduces the preparatory work before welding, such as marking and alignment, but also improves the accuracy of welding and ensures that the size and shape of the circuit breaker frame meet the design requirements. 2) Improve welding quality: By using the clamping tool, welding deformation can be effectively prevented and reduced. During the welding process, the workpiece is prone to deformation due to thermal stress and mechanical stress. The clamping tool limits the deformation of the workpiece by providing stable support and clamping force, thereby ensuring the quality and strength of the weld. In addition, the clamping tool can also put the workpiece in the best welding position, improve the formability of the weld, reduce process defects, and obtain a satisfactory welded joint. 3) Improve production efficiency: The use of the clamping tool simplifies the welding operation process and reduces the labor intensity of workers. By replacing the heavy work of positioning, clamping and turning the workpiece when assembling parts manually with mechanical devices, the working conditions of workers are improved. At the same time, due to the improvement of welding accuracy and quality, the correction workload and rework rate after welding are reduced, thus improving production efficiency.
[0003] The traditional clamping tooling for welding processing of circuit breaker frames was found to have shortcomings during use. First, after the circuit breaker frame is supported, the circuit breaker frame itself cannot be turned according to the processing requirements, and the circuit breaker frame needs to be frequently installed and disassembled, which is cumbersome to operate; second, after the circuit breaker frame is supported, its height position cannot be adjusted according to the processing requirements. Therefore, it is necessary to optimize and improve the traditional clamping tooling for welding processing of circuit breaker frames. Utility Model Content
[0004] The utility model aims to overcome the above problems existing in the traditional technology and provide a clamping tool for welding processing of a circuit breaker frame.
[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0006] A clamping tool for welding a circuit breaker frame, comprising a dust cover, a flip-type lifting assembly arranged inside the dust cover, and a flip-type clamping assembly arranged outside the dust cover;
[0007] The flip lifting assembly comprises a groove plate, a lifting push rod, a first flip motor, a rotating joint, a support shaft, a first flange, a driven gear plate and a driving gear. The outer wall of the lower side plate of the groove plate is fixed with a lifting push rod, the upper end of the lifting push rod is fixed to the lower end of the support shaft via a rotating joint, the upper end of the support shaft is installed with a first flange, the upper side plate of the groove plate is internally installed with a driven gear plate and a driving gear that mesh with each other, the inner wall of the web of the groove plate is fixed with a first flip motor, the output end of the first flip motor is connected with a driving gear, and the driven gear plate is sleeved on the outer side of the support shaft and can rotate synchronously with the support shaft;
[0008] The flip clamping assembly includes a support plate, a second flange, a support box, a slewing bearing, a drive disk, a movable head, a clamping plate, a movable turntable and a second flip motor. The second flange is installed on the lower side of the support plate, and the support box is fixed to the side end of the support plate. The drive disk and the slewing bearing for driving the drive disk to rotate are installed in the support box. Two movable heads are installed in the slewing bearing, and the side ends of the movable heads are fixed with clamping plates. The movable turntable is installed on the inner side of the clamping plate, and the second flip motor for driving the movable turntable to rotate is installed on the outer side of one of the clamping plates, and the inner side of the movable turntable is provided with a clamping groove for clamping the circuit breaker frame.
[0009] Furthermore, in the above-mentioned clamping tool for welding processing of the circuit breaker frame, the first flange and the second flange are detachably connected by bolts.
[0010] Furthermore, in the clamping tool for welding processing of the circuit breaker frame, the cross section of the support shaft is a regular hexagonal structure, and a regular hexagonal groove is provided in the driven gear disc.
[0011] Furthermore, in the clamping tool for welding the circuit breaker frame, the upper end plate of the dust cover is provided with a through groove for facilitating the lifting and rotating of the support shaft.
[0012] Furthermore, in the clamping tool for welding the circuit breaker frame, the support box is provided with an installation cavity inside, the inner wall of the installation cavity is provided with a positioning ring, and the support box is symmetrically provided with two radial sliding grooves on a side plate away from the support plate.
[0013] Furthermore, in the clamping tool for welding the circuit breaker frame, a positioning ring groove cooperating with a positioning ring is provided on the periphery of the driving disk, and two arc-shaped sliding grooves symmetrically distributed in the center are provided on one side of the driving disk close to the radial sliding groove.
[0014] Furthermore, in the above-mentioned clamping tool for welding processing of the circuit breaker frame, the movable head is slidably restricted in the arc-shaped slide groove, and the clamping plate is slidably restricted in the radial slide groove.
[0015] Furthermore, in the clamping tool for welding processing of the circuit breaker frame, the movable head is a T-shaped structure that is wide outside and narrow inside, and the cross section of the arc-shaped slide groove is a corresponding T-shaped groove.
[0016] The beneficial effects of the utility model are:
[0017] The utility model has a reasonable structural design, which is mainly composed of a dust cover, a flip lifting assembly and a flip clamping assembly. On the one hand, the flip lifting assembly includes a groove plate, a lifting push rod, a first flip motor, a rotating joint, a support shaft, a first flange, a driven gear plate and a driving gear. The lifting push rod is used to drive the support shaft to lift and lower, and the first flip motor, the driven gear plate and the driving gear are used to drive the support shaft to rotate; on the other hand, the flip clamping assembly includes a support plate, a second flange, a support box, a slewing bearing, a driving plate, a movable head, a clamping plate, a movable turntable and a second flip motor. The slewing bearing is used to drive the driving plate to rotate, and the driving plate then drives the movable head and the clamping plate to radially displace along the radial groove, and the second flip motor is used to drive the circuit breaker frame clamped between the two movable turntables to rotate; after the circuit breaker frame is supported in this way, the circuit breaker frame itself can be turned according to processing requirements, and its height position can also be adjusted according to processing requirements.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the flip-type lifting assembly in the utility model;
[0022] Figure 3 It is a structural schematic diagram of the flip-type clamping assembly in the utility model;
[0023] Figure 4 It is a structural schematic diagram of the support box in the utility model;
[0024] Figure 5 It is a structural schematic diagram of the slewing bearing in the utility model;
[0025] Figure 6It is a structural schematic diagram of the driving disk in the utility model;
[0026] Figure 7 It is a schematic diagram of the structure of the clamping plate and its upper components in the utility model;
[0027] In the accompanying drawings, the components represented by the reference numerals are described as follows:
[0028] 1-dust cover, 2-flip lifting assembly, 21-groove plate, 22-lifting push rod, 23-first flip motor, 24-rotating joint, 25-support shaft, 26-first flange, 27-driven gear plate, 28-driving gear, 3-flip clamping assembly, 31-support plate, 32-second flange, 33-support box, 331-installation cavity, 332-positioning ring, 333-radial slide groove, 34-slewing bearing, 35-driving plate, 351-positioning ring groove, 352-arc slide groove, 36-movable head, 37-clamping plate, 38-movable turntable, 39-second flip motor. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] like Figure 1-Figure 7 As shown, this embodiment provides a clamping tool for welding processing of a circuit breaker frame, comprising a dust cover 1, a flip lifting assembly 2 arranged in the dust cover 1, and a flip clamping assembly 3 arranged outside the dust cover 1.
[0031] In this embodiment, the flip lift assembly 2 includes a groove plate 21, a lifting push rod 22, a first flip motor 23, a rotary joint 24, a support shaft 25, a first flange 26, a driven gear 27 and a driving gear 28. The lifting push rod 22 is fixed to the outer wall of the lower side plate of the groove plate 21, the upper end of the lifting push rod 22 is fixed to the lower end of the support shaft 25 via the rotary joint 24, and the upper end of the support shaft 25 is installed with the first flange 26. The driven gear 27 and the driving gear 28 that mesh with each other are installed inside the upper side plate of the groove plate 21, the first flip motor 23 is fixed to the inner wall of the web of the groove plate 21, the output end of the first flip motor 23 is connected to the driving gear 28, and the driven gear 27 is sleeved on the outer side of the support shaft 25 and can rotate synchronously with it.
[0032] In this embodiment, the flip clamping assembly 3 includes a support plate 31, a second flange 32, a support box 33, a slewing bearing 34, a driving disk 35, a movable head 36, a clamping plate 37, a movable turntable 38 and a second flip motor 39. The second flange 32 is installed on the lower side of the support plate 31, the support box 33 is fixed to the side end of the support plate 31, and the driving disk 35 and the slewing bearing 34 for driving the driving disk 35 to rotate are installed in the support box 33. Two movable heads 36 are installed in the slewing bearing 34, the clamping plates 37 are fixed to the side ends of the movable heads 36, and the movable turntable 38 is installed on the inner side of the clamping plates 37, and the second flip motor 39 for driving the movable turntable 38 to rotate is installed on the outer side of one of the clamping plates 37, and the inner side of the movable turntable 38 is provided with a clamping groove for clamping the circuit breaker frame.
[0033] In this embodiment, the first flange 26 and the second flange 32 are detachably connected by bolts.
[0034] In this embodiment, the cross section of the support shaft 25 is a regular hexagonal structure, and a regular hexagonal groove is provided in the driven gear plate 27 .
[0035] In this embodiment, the upper end plate of the dust cover 1 is provided with a through groove for facilitating the lifting and rotating of the support shaft 25 .
[0036] In this embodiment, a mounting cavity 331 is provided inside the support box 33 , a positioning ring 332 is provided on the inner wall of the mounting cavity 331 , and two radial sliding grooves 333 are symmetrically provided on a side plate of the support box 33 away from the support plate 31 .
[0037] In this embodiment, a positioning ring groove 351 cooperating with the positioning ring 332 is formed on the periphery of the driving disk 35 , and two arc-shaped sliding grooves 352 symmetrically distributed with respect to the center are formed on one side of the driving disk 35 close to the radial sliding groove.
[0038] In this embodiment, the movable head 36 is slidably restricted in the arc-shaped sliding groove 352 , and the clamping plate 37 is slidably restricted in the radial sliding groove 333 .
[0039] In this embodiment, the movable head 36 is a T-shaped structure that is wide outside and narrow inside, and the cross section of the arc-shaped sliding groove 352 is a corresponding T-shaped groove.
[0040] A specific application of this embodiment is as follows: this tooling is mainly composed of a dust cover 1, a flip lifting assembly 2 and a flip clamping assembly 3. On the one hand, the flip lifting assembly 2 includes a grooved plate 21, a lifting push rod 22, a first flip motor 23, a rotary joint 24, a support shaft 25, a first flange 26, a driven gear plate 27 and a driving gear 28. The lifting push rod 22 is used to drive the support shaft 25 to lift and lower, and the first flip motor 23, the driven gear plate 27 and the driving gear 28 are used to drive the support shaft 25 to rotate; on the other hand, the flip clamping assembly 3 includes a support plate 31, a first flange 26, a driven gear plate 27 and a driving gear 28. The second flange 32, the support box 33, the slewing bearing 34, the driving disk 35, the movable head 36, the clamping plate 37, the movable turntable 38 and the second flip motor 39, the slewing bearing 34 is used to drive the driving disk 35 to rotate, and the driving disk 35 then drives the movable head 36 and the clamping plate 37 to radially move along the radial slide groove 333, and the second flip motor 39 is used to drive the circuit breaker frame clamped between the two movable turntables 38 to rotate; after the circuit breaker frame is supported in this way, the circuit breaker frame itself can be turned according to the processing requirements, and its height position can also be adjusted according to the processing requirements.
[0041] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A clamping tool for welding a circuit breaker frame, characterized in that: It includes a dust cover, a flip-type lifting assembly arranged inside the dust cover, and a flip-type clamping assembly arranged outside the dust cover; The flip lifting assembly comprises a groove plate, a lifting push rod, a first flip motor, a rotating joint, a support shaft, a first flange, a driven gear plate and a driving gear. The outer wall of the lower side plate of the groove plate is fixed with a lifting push rod, the upper end of the lifting push rod is fixed to the lower end of the support shaft via a rotating joint, the upper end of the support shaft is installed with a first flange, the upper side plate of the groove plate is internally installed with a driven gear plate and a driving gear that mesh with each other, the inner wall of the web of the groove plate is fixed with a first flip motor, the output end of the first flip motor is connected with a driving gear, and the driven gear plate is sleeved on the outer side of the support shaft and can rotate synchronously with the support shaft; The flip clamping assembly includes a support plate, a second flange, a support box, a slewing bearing, a drive disk, a movable head, a clamping plate, a movable turntable and a second flip motor. The second flange is installed on the lower side of the support plate, and the support box is fixed to the side end of the support plate. The drive disk and the slewing bearing for driving the drive disk to rotate are installed in the support box. Two movable heads are installed in the slewing bearing, and the side ends of the movable heads are fixed with clamping plates. The movable turntable is installed on the inner side of the clamping plate, and the second flip motor for driving the movable turntable to rotate is installed on the outer side of one of the clamping plates, and the inner side of the movable turntable is provided with a clamping groove for clamping the circuit breaker frame.
2. The clamping tool for circuit breaker frame welding processing according to claim 1, characterized in that: The first flange and the second flange are detachably connected by bolts.
3. The clamping tool for circuit breaker frame welding processing according to claim 2, characterized in that: The cross section of the support shaft is a regular hexagonal structure, and a regular hexagonal groove is provided in the driven gear disc.
4. The clamping tool for circuit breaker frame welding processing according to claim 3, characterized in that: The upper end plate of the dust cover is provided with a through slot for facilitating the lifting and rotating of the support shaft.
5. The clamping tool for circuit breaker frame welding processing according to claim 4, characterized in that: The support box is provided with an installation cavity inside, and a positioning ring is provided on the inner wall of the installation cavity. The support box is symmetrically provided with two radial sliding grooves on a side plate away from the support plate.
6. The clamping tool for circuit breaker frame welding processing according to claim 5, characterized in that: A positioning ring groove cooperating with the positioning ring is provided on the periphery of the driving disk, and two arc-shaped sliding grooves symmetrically distributed in the center are provided on one side of the driving disk close to the radial sliding groove.
7. The clamping tool for circuit breaker frame welding processing according to claim 6, characterized in that: The movable head is slidably restricted in the arc-shaped sliding groove, and the clamping plate is slidably restricted in the radial sliding groove.
8. The clamping tool for circuit breaker frame welding processing according to claim 7, characterized in that: The movable head is a T-shaped structure that is wide outside and narrow inside, and the cross section of the arc-shaped sliding groove is a corresponding T-shaped groove.