Welding machine capable of assisting in turning over workpiece
By designing a welding machine with automatic flip and position adjustment functions, the time-consuming and laborious problem of manual flip and position adjustment during the existing welding process is solved, and the convenience and efficiency of welding operation are improved.
Patent Information
- Application Number
- CN202421533838.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-01
AI Technical Summary
During the existing welding process, it is necessary to manually turn over and adjust the position and points, which is time-consuming and labor-intensive, resulting in a greatly reduced welding operation convenience.
A welding machine is designed including a fixed base, a bridge frame, a welding control mechanism, a handheld welding head, an adjustment structure, a gear seat and a driving assembly, and automatic flip and position adjustment of the workpiece is achieved through the adjustment structure and a driving assembly.
Through automatic flip and position adjustment, the convenience and efficiency of welding operations are significantly improved, and the time and labor intensity of manual operation are reduced.
Smart Images
Figure CN222818271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding, and more specifically to a welding machine which can assist in turning over a workpiece. Background Art
[0002] Mechanical manufacturing is an important indicator to measure a country's comprehensive national strength. As a traditional field, mechanical manufacturing has been developed for many years and has accumulated a lot of theoretical and practical experience. In the mechanical manufacturing industry, welding technology is bound to be used. At present, the mainstream is manual welding, and no auxiliary measures are taken for welding. The problems are:
[0003] In the process of manual controlled welding of workpieces, some workpieces need to be fixed with clamps, and then welding operations need to be performed on both the front and back sides of the workpieces. This results in the need to manually turn the workpiece over during the welding process, readjust the welding position and welding points of the workpiece, and then turn it over and fix it with a clamp, which is time-consuming and labor-intensive, and also greatly reduces the convenience of welding operations.
[0004] Therefore, the utility model provides a welding machine which can assist in turning over a workpiece. Utility Model Content
[0005] The utility model aims to solve the technical problems raised by the above-mentioned background technology, and provides a welding machine that can assist in turning over a workpiece, which can solve:
[0006] In the existing welding process, the workpiece needs to be turned over manually first, the welding position and welding points of the workpiece need to be readjusted, and then it needs to be turned over and fixed by a clamp, which is time-consuming and labor-intensive, and also greatly reduces the convenience of welding operation.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding machine that can assist in turning over a workpiece, comprising a fixedly connected base and a bridge frame, a welding control mechanism is fixedly connected to the top of the bridge frame, a handheld welding head is provided outside the welding control mechanism, the handheld welding head is connected to the welding control mechanism through a connecting line, a first welding area and a second welding area are provided at both ends of the surface of the base, an adjustment structure is movably provided on the surface of the base, gear seats are fixedly connected to the surface of the base on both longitudinal sides, the adjustment structure is also located above the gear seat, and a drive assembly is movably provided on the bottom surface of the base corresponding to the adjustment structure.
[0008] A further preferred solution is that the gear seat is hollow and triangular in shape, and a strip-shaped opening is provided on the top of the gear seat.
[0009] A further preferred solution: the adjustment structure includes a connecting shaft, a support, a driving gear and a clamp assembly, and the clamp assembly, the support and the driving gear are sequentially arranged along both ends of the connecting shaft from the outside to the inside;
[0010] The support is configured as a triangular support, which is movably sleeved with the connecting shaft and fixedly connected to the base surface at the bottom end. The driving gear is fixedly sleeved with the connecting shaft and embedded in the strip opening at the top of the gear seat. The clamp assembly is fixedly sleeved on the outer end position of the connecting shaft, and the middle section of the connecting shaft is fixedly sleeved with an auxiliary frame.
[0011] A further preferred solution: the clamp assembly includes a main body seat and connecting seats at both ends thereof and clamping arms, the connecting seats are fixedly sleeved with the outer end of the connecting shaft, the clamping arms are rectangular and protrude outward, and two groups are distributed longitudinally along the surface of the main body seat, and the two groups of clamping arms are connected by a pneumatic telescopic rod. At the same time, a layer of rectangular rubber pad is provided on the inner surface of the clamping arm.
[0012] A further preferred solution: the auxiliary frame includes a fixedly connected connecting frame and a clamping seat, a support rod is provided through the outer end of the connecting frame, the clamping seat is arranged in an arch bridge shape and fixedly sleeved with the connecting shaft, and the connecting frame is arranged in a "T" shape, and the support rod is arranged as a metal rod.
[0013] A further preferred solution: the driving assembly includes a fixedly connected driving tooth plate and an upper baffle, the outer side of the upper baffle is fixedly connected to a telescopic rod, the outer end of the telescopic rod is fixedly connected to an outer plate, the outer plate is "L" shaped, and its top end is fixedly attached to the longitudinal edge of the bottom surface of the base, and the upper baffle is located at the top of the outer end of the driving tooth plate and is arranged longitudinally, and the telescopic rod is arranged as an electric telescopic rod.
[0014] A further preferred solution is that the two sides of the inner end of the driving tooth plate are arranged in a rectangular fork shape, and the inner end surface is provided with tooth grooves corresponding to the driving gear.
[0015] Beneficial effects:
[0016] 1. The utility model achieves the effect of facilitating the insertion of the driving gear by means of the gear seat with an opening at the top, thereby facilitating the subsequent engagement of the driving tooth plate and the driving gear and controlling the rotation of the driving gear.
[0017] 2. The connecting shaft cooperates with the driving gear to achieve the effect of driving the entire clamp assembly and the auxiliary frame to flip and adjust on the surface of the base, and the support is used to achieve the effect of limiting and fixing the connecting shaft on the base.
[0018] 3. The connecting seat is used to facilitate the connection and fixation of the entire clamp assembly and the connecting shaft, and the clamping arm is used to clamp and fix the outer end of the external plate.
[0019] 4. The connecting frame is used to facilitate the connection and fixation of the auxiliary frame as a whole and the connecting shaft, the supporting rod is used to support the auxiliary frame on the surface of the base, and the entire auxiliary frame is used to assist in stabilizing the connecting shaft on the base.
[0020] 5. The telescopic rod is used to control the driving gear plate to move and adjust on the bottom surface of the base, and the driving gear plate is used to engage with the driving gear and control the rotation of the driving gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a top view of the overall structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the overall structural connection of the utility model;
[0023] Figure 3 This is a schematic diagram of the base connection structure of the utility model;
[0024] Figure 4 It is a top view of the adjustment structure connection of the utility model;
[0025] Figure 5 This is a schematic diagram of the connection of the clamp assembly of the utility model;
[0026] Figure 6 This is a schematic diagram of the auxiliary frame connection of the utility model;
[0027] Figure 7 This is a schematic diagram of the driving gear connection of the utility model.
[0028] Figure 1-7 In: 1. Base; 2. First welding area; 3. Second welding area; 4. Bridge; 5. Welding control mechanism; 6. Handheld welding head; 7. Adjustment structure; 8. Gear seat; 9. Connecting shaft; 10. Support; 11. Driving gear; 12. Auxiliary frame; 13. Clamp assembly; 14. Main body seat; 15. Connecting seat; 16. Clamp arm; 17. Connecting frame; 18. Support rod; 19. Clamp seat; 20. Driving gear plate; 21. Outer plate; 22. Telescopic rod; 23. Upper baffle. DETAILED DESCRIPTION
[0029] The following will be combined with the attached embodiment of the present utility model Figure 1-Figure 7 , clearly and completely describe the technical solutions in the embodiments of the utility model.
[0030] See also Figure 1-7In the embodiment of the utility model, a welding machine that can assist in turning over a workpiece includes a fixedly connected base 1 and a bridge 4, a welding control mechanism 5 is fixedly connected to the top of the bridge 4, a handheld welding head 6 is arranged outside the welding control mechanism 5, and the handheld welding head 6 is connected to the welding control mechanism 5 through a connecting line, a first welding area 2 and a second welding area 3 are arranged at both ends of the surface of the base 1, an adjustment structure 7 is movably arranged on the surface of the base 1, a gear seat 8 is fixedly connected to the longitudinal sides of the surface of the base 1, and the adjustment structure 7 is simultaneously located above the gear seat 8, and a driving assembly is movably arranged on the bottom surface of the base 1 corresponding to the adjustment structure 7. When the device is in use, the plate is limited and fixed by the clamp assembly 13 therein, and then the user performs a welding operation on one side of the plate through the handheld welding head 6, and the operation is completed at the first welding area 2 position, and then the entire adjustment structure 7 is turned 180° under the control of the driving assembly arranged on the bottom surface of the base 1, driving the plate to complete the turning over on the base 1, and the user performs a welding operation on the surface again through the handheld welding head 6, and the operation is completed at the second welding area 3 position.
[0031] In the embodiment of the utility model, the gear seat 8 is triangular and hollow, and a strip-shaped opening is provided at the top of the gear seat 8. The gear seat 8 with the opening at the top facilitates the driving gear 11 to fit therein, thereby facilitating the subsequent driving of the toothed plate 20 and the driving gear 11 to engage and control the rotation of the driving gear 11.
[0032] The adjustment structure 7 includes a connecting shaft 9, a support 10, a driving gear 11 and a clamp assembly 13. The clamp assembly 13, the support 10 and the driving gear 11 are sequentially arranged along the two ends of the connecting shaft 9 from the outside to the inside. The support 10 is arranged as a triangular support, which is movably sleeved with the connecting shaft 9 and fixedly connected to the surface of the base 1 at the bottom end. The driving gear 11 is fixedly sleeved with the connecting shaft 9 and embedded in the strip opening at the top of the gear seat 8. The clamp assembly 13 is fixedly sleeved at the outer end position of the connecting shaft 9, and the middle section of the connecting shaft 9 is fixedly sleeved with an auxiliary frame 12. The connecting shaft 9 cooperates with the driving gear 11 to achieve the effect of driving the clamp assembly 13 and the auxiliary frame 12 as a whole to be flipped and adjusted on the surface of the base 1, and the support 10 is used to achieve the effect of limiting and fixing the connecting shaft 9 on the base 1.
[0033] The clamp assembly 13 includes a main body seat 14 and a connecting seat 15 at both ends thereof and a clamp arm 16. The connecting seat 15 is fixedly sleeved with the outer end of the connecting shaft 9. The clamp arm 16 is rectangular and protrudes outward. Two groups are distributed longitudinally along the surface of the main body seat 14, and the two groups of clamp arms 16 are connected by a pneumatic telescopic rod. At the same time, a layer of rectangular rubber pad is provided on the inner surface of the clamp arm 16. The connecting seat 15 is used to facilitate the connection and fixation of the clamp assembly 13 as a whole and the connecting shaft 9, and the clamp arm 16 is used to clamp and fix the outer end of the external plate.
[0034] The user inserts the plate between the two groups of clamping arms 16, and the two groups of clamping arms 16 clamp and fix the plate under the control of the matched pneumatic telescopic rods.
[0035] The auxiliary frame 12 includes a connecting frame 17 and a clamping seat 19 which are fixedly connected. A support rod 18 is provided through the outer end of the connecting frame 17. The clamping seat 19 is arranged in an arch bridge shape and is fixedly sleeved with the connecting shaft 9. The connecting frame 17 is arranged in a "T"-shaped frame. The support rod 18 is arranged as a metal rod. The connecting frame 17 is used to facilitate the connection and fixation of the auxiliary frame 12 as a whole and the connecting shaft 9. The support rod 18 is used to support the auxiliary frame 12 on the surface of the base 1. At the same time, the entire auxiliary frame 12 is used to assist in stabilizing the connecting shaft 9 on the base 1.
[0036] During the welding operation of the plate, the support rods 18 in the auxiliary frame 12 form support on the surface of the base 1, which is beneficial to the auxiliary connecting shaft 9 and the clamp assembly 13 to bear the weight of the external plate. When one side of the plate needs to be turned over after processing, the auxiliary frame 12 as a whole flips over at the same time as the rotation of the connecting shaft 9, and the support rods 18 therein form support on the surface of the base 1 again.
[0037] The driving assembly includes a fixedly connected driving tooth plate 20 and an upper baffle plate 23, the outer side of the upper baffle plate 23 is fixedly connected with a telescopic rod 22, the outer end of the telescopic rod 22 is fixedly connected with an outer plate 21, the outer plate 21 is "L"-shaped, and its top end is fixedly attached to the longitudinal edge of the bottom surface of the base 1, and the upper baffle plate 23 is located at the top position of the outer end of the driving tooth plate 20 and is longitudinally arranged, the telescopic rod 22 is arranged as an electric telescopic rod, the two sides of the inner end of the driving tooth plate 20 are rectangular forked, and the inner end surface is provided with tooth grooves corresponding to the driving gear 11, the telescopic rod 22 is used to control the driving tooth plate 20 to move and adjust on the bottom surface of the base 1, and the driving tooth plate 20 is used to engage with the driving gear 11 and control the rotation of the driving gear 11.
[0038] After the plate is clamped and fixed on the clamp assembly 13, welding is first performed on one side. When it is necessary to turn it over for welding, the telescopic rod 22 pushes the driving gear plate 20 to move, and the driving gear plate 20 and the driving gear 11 are in contact and engaged, driving the driving gear 11 to rotate, and then driving the entire adjustment structure 7 to complete the flipping on the surface of the base 1, so that the plate can be turned over for welding.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A welding machine capable of assisting workpiece turning, characterized in that: The invention comprises a fixedly connected base (1) and a bridge frame (4); a welding control mechanism (5) is fixedly connected to the top of the bridge frame (4); a handheld welding head (6) is arranged outside the welding control mechanism (5); the handheld welding head (6) is connected to the welding control mechanism (5) via a connecting line; a first welding area (2) and a second welding area (3) are arranged at two ends of the surface of the base (1); an adjusting structure (7) is movably arranged on the surface of the base (1); gear seats (8) are fixedly connected to both longitudinal sides of the surface of the base (1); the adjusting structure (7) is located above the gear seat (8); and a driving component is movably arranged on the bottom surface of the base (1) corresponding to the adjusting structure (7).
2. A welding machine capable of assisting workpiece turning over according to claim 1, characterized in that: The gear seat (8) is hollow and triangular in shape, and a strip-shaped opening is provided at the top of the gear seat (8).
3. A welding machine capable of assisting workpiece turning over according to claim 1, characterized in that: The adjustment structure (7) comprises a connecting shaft (9), a support (10), a driving gear (11) and a clamp assembly (13), wherein the clamp assembly (13), the support (10) and the driving gear (11) are sequentially arranged along both ends of the connecting shaft (9) from the outside to the inside; The support (10) is configured as a triangular support, and is movably sleeved with the connecting shaft (9) while the bottom end is fixedly connected to the surface of the base (1); the driving gear (11) is fixedly sleeved with the connecting shaft (9) and is embedded in the strip-shaped opening at the top of the gear seat (8); the clamp assembly (13) is fixedly sleeved at the outer end position of the connecting shaft (9), and the middle section of the connecting shaft (9) is fixedly sleeved with an auxiliary frame (12).
4. A welding machine capable of assisting workpiece turning over according to claim 3, characterized in that: The clamp assembly (13) comprises a main body seat (14) and a connecting seat (15) at both ends thereof and a clamp arm (16). The connecting seat (15) is fixedly sleeved with the outer end of the connecting shaft (9). The clamp arm (16) is rectangular and protrudes outward. Two groups of clamp arms (16) are longitudinally distributed along the surface of the main body seat (14). The two groups of clamp arms (16) are connected by a pneumatic telescopic rod. At the same time, a layer of rectangular rubber pad is provided on the inner surface of the clamp arm (16).
5. A welding machine capable of assisting workpiece turning over according to claim 3, characterized in that: The auxiliary frame (12) comprises a fixedly connected connecting frame (17) and a clamping seat (19); a support rod (18) is provided through the outer end of the connecting frame (17); the clamping seat (19) is provided in an arch bridge shape and is fixedly sleeved with the connecting shaft (9); the connecting frame (17) is provided in a "T"-shaped frame, and the support rod (18) is provided as a metal rod.
6. A welding machine capable of assisting workpiece turning over according to claim 1, characterized in that: The driving assembly comprises a driving tooth plate (20) and an upper baffle (23) which are fixedly connected. The outer side of the upper baffle (23) is fixedly connected to a telescopic rod (22). The outer end of the telescopic rod (22) is fixedly connected to an outer plate (21). The outer plate (21) is in an "L" shape, and its top end is fixedly attached to a longitudinal side edge of the bottom surface of the base (1). The upper baffle (23) is located at the top of the outer end of the driving tooth plate (20) and is arranged longitudinally. The telescopic rod (22) is arranged as an electric telescopic rod.
7. A welding machine capable of assisting workpiece turning over according to claim 6, characterized in that: The two sides of the inner end of the driving tooth plate (20) are arranged in a rectangular split shape, and the inner end surface is provided with tooth grooves corresponding to the driving gear (11).