Automatic disc assembling device for stranding body disc feeding

By designing an automatic assembly device, the movable top and spring telescopic mechanism are used to automatically clamp and fix the disc tool, the problems of untight clamping of the disc tool and the time-consuming and labor-intensive manual operation are solved, and assembly efficiency and accuracy are improved.

CN222818327UActive Publication Date: 2025-05-02JIANGSU TONGGUANG TRANSMISSION LINES TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421793380.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-02
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

In stranded wire technology, the disc is easily stuck or not clamped when loading, and manual operation of the lever is troublesome, resulting in inefficiency.

Method used

An automatic assembly device for twisted upper disk is designed, using an adjustable movable top and spring telescopic mechanism, automatically clamping and fixing the disk, and automatic operation is achieved through an electric telescopic rod and an adjusting fixing unit.

Benefits of technology

It effectively solves the problem of not tight clamping of the disc tool and time-consuming and labor-intensive manual operation, improves assembly efficiency and accuracy, and prevents the problem of loosening of the disc tool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model, which relates to the technical field of the stranded wire, discloses an automatic disc assembling apparatus for a stranding body loading disc, comprising a bottom frame and an electric telescopic rod. Supporting plates are fixed to the left side and the right side of the top face of the bottom frame, a fixed center is rotationally connected to the inner side face of the supporting plate on the right side, the two electric telescopic rods are fixed to the front side face and the rear side face of the supporting plate on the left side correspondingly, and the left side ends of the electric telescopic rods are connected with one end of the right side face of a connecting plate. The middle of the right side face of the connecting plate is rotationally connected with a fixing shaft, the fixing shaft is in sliding connection with a through hole in the middle of the left supporting plate, and a movable center is installed at the right side end of the fixing shaft. Meanwhile, the spring stretches out and draws back to enable the shifting rod to be directly inserted into a hole in the surface of the disc tool for fixing, so that the problem that manual operation wastes time and labor is solved, and the problem that the disc tool is not clamped tightly can also be prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of stranded wires, in particular to an automatic assembly device for a winding tool used on a stranded body. Background Art

[0002] The stranding is achieved by twisting single wires around the stranding axis with equal angular velocity rotation and uniform forward movement of the stranded wire. Copper and aluminum are commonly used. Copper and aluminum wires can be twisted into conductor cores of various cross-sections and different types of wires and cables. They are suitable for high operating frequencies and occasions where the skin effect and proximity effect losses of single-strand wires are too large. The use of stranded wires can reduce the operating temperature. Compared with single-strand wires of the same cross-sectional area, stranded wires have higher mechanical properties and flexibility. When the reel is loaded, it often gets stuck or the reel is not clamped tightly. The alignment of the reel with the lever is usually done manually, which is very troublesome to operate. For this reason, we propose an automatic assembly device for the reel on the stranded body. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an automatic assembly device for the upper plate of the stranded body. The adjustable movable top can clamp and fix the plates of different specifications. At the same time, the spring is retracted to allow the lever to be directly inserted into the hole on the surface of the plate for fixation, so as to solve the problem of time-consuming and labor-intensive manual operation, and also prevent the problem of the plate being loosely clamped, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic assembly device for a plate for a stranded upper plate, comprising a base frame and an electric telescopic rod;

[0005] Base frame: Support plates are fixed on both the left and right sides of the top surface, the inner side surface of the right support plate is rotatably connected with a fixed top, there are two electric telescopic rods, which are respectively fixed on the front and rear sides of the left support plate, the left end of the electric telescopic rod is connected to one end of the right side of the connecting plate, the middle part of the right side of the connecting plate is rotatably connected with a fixed shaft, the fixed shaft is slidably connected with the through hole in the middle of the left support plate, the right end of the fixed shaft is installed with a movable top, the outer side of the fixed top is provided with an adjustment and fixing unit, and the inside of the base frame is provided with a detection unit;

[0006] Wherein, it also includes a controller, which is arranged on the front side of the top surface of the base frame, the input end of the electric telescopic rod is electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of an external power supply.

[0007] The electric telescopic rod is started to make the fixed shaft slide in the through hole in the middle of the supporting plate, so that the movable top can cooperate with the fixed top to clamp and fix the plates of different specifications, thereby increasing the practicability of the device.

[0008] Furthermore, the adjustment and fixing unit includes a fixing plate, a bracket, a slider, a fixing shell, a spring, a sliding frame and a lever, the fixing plate is sleeved on the outer side of the fixing top, the bracket is fixed on the rear side of the fixing plate, the slider is slidably installed in the sliding groove inside the bracket, the left end of the slider is connected to the middle of the right side of the fixing shell, the spring is installed inside the fixing shell, the left end of the spring is connected to the inside of the sliding frame, the sliding frame is slidably connected inside the fixed shell, a lever is fixed on the left side of the sliding frame, the slider slides in the sliding groove inside the bracket to adjust the position of the lever, the spring stretches to make the lever on the left side of the sliding frame inserted into the hole on the surface of the dish, thereby fixing the dish to prevent the dish from loosening.

[0009] Furthermore, the adjustment and fixing unit also includes a gear ring, a gear and a motor. The motor is fixed to the right side of the right support plate, the output shaft of the motor is connected to the right side of the gear, the gear ring is installed on the right side of the fixing plate, the gear ring is meshed with the gear, the input end of the motor is electrically connected to the output end of the controller, and the motor drives the gear to mesh with the gear ring, which can drive the disk to rotate, thereby facilitating subsequent assembly processing.

[0010] Furthermore, the adjustment and fixing unit also includes a screw and a rotating wheel. The screw is rotatably connected to the slide groove inside the bracket, and the rotating wheel is installed on the rear side of the bracket. The front end of the rotating wheel is connected to the rear end of the screw, and the screw is threadedly connected to the screw hole in the middle of the slider. Rotating the rotating wheel drives the screw to rotate, thereby accurately adjusting the position of the lever to suit the use of plates of different specifications.

[0011] Furthermore, the detection unit includes an industrial camera, a frame, an adjustment frame and a fixed rail, the fixed rail is fixed inside the base frame, the adjustment frame is slidably installed on the outer side of the fixed rail, the top of the adjustment frame is connected to the middle of the bottom surface of the frame, the industrial camera is placed inside the frame, the input end of the industrial camera is electrically connected to the output end of the controller, the adjustment frame slides on the outer side of the fixed rail to adjust the position of the industrial camera, the industrial camera can detect the surface of the disk, so that when there is a problem with the disk detection, personnel can be notified in time to check.

[0012] Furthermore, the detection unit also includes a lighting lamp, which is installed inside the placement groove on the top surface of the fixed rail. The input end of the lighting lamp is electrically connected to the output end of the controller. The lighting lamp can provide sufficient lighting for the detection of the plate to prevent the problem of dim light.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the automatic assembly device for the upper plate of the stranded body has the following advantages:

[0014] 1. By starting the electric telescopic rod, the fixed shaft slides in the through hole in the middle of the support plate, so that the movable top can cooperate with the fixed top to clamp and fix the plates of different specifications. The spring stretches to insert the lever on the left side of the sliding frame into the hole on the surface of the plate, thereby fixing the plate to prevent the plate from loosening, thereby increasing the practicality of the device.

[0015] 2. The position of the industrial camera can be adjusted by sliding the adjustment frame on the outside of the fixed rail. The industrial camera can detect the surface of the plate, so that when there is a problem with the plate detection, personnel can be notified in time to check. The lighting can provide sufficient lighting for the plate detection to prevent the problem of dark light. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the adjustment and fixing unit of the utility model;

[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.

[0019] In the figure: 1 base frame, 2 adjustment fixing unit, 21 fixing plate, 22 bracket, 23 slider, 24 fixing shell, 25 spring, 26 sliding frame, 27 lever, 28 gear ring, 29 gear, 210 motor, 211 screw, 212 rotating wheel, 3 detection unit, 31 industrial camera, 32 frame, 33 adjustment frame, 34 fixing rail, 35 lighting lamp, 4 support plate, 5 fixing top, 6 electric telescopic rod, 7 connecting plate, 8 fixing shaft, 9 movable top, 10 controller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 , This embodiment provides a technical solution: an automatic assembly device for a plate for a stranded upper plate, comprising a base frame 1 and an electric telescopic rod 6;

[0022] Base frame 1: Support plates 4 are fixed on the left and right sides of the top surface, and the inner side surface of the right support plate 4 is rotatably connected with a fixed top 5. There are two electric telescopic rods 6 and they are respectively fixed on the front and rear sides of the left support plate 4. The left end of the electric telescopic rod 6 is connected to one end of the right side of the connecting plate 7. The middle part of the right side of the connecting plate 7 is rotatably connected with a fixed shaft 8. The fixed shaft 8 is slidably connected to the through hole in the middle of the left support plate 4. A movable top 9 is installed on the right end of the fixed shaft 8. An adjustment fixing unit 2 is provided on the outer side of the fixed top 5. The adjustment fixing unit 2 includes a fixed plate 21, a bracket 22, a slider 23, a fixed shell 24, a spring 25, a sliding frame 26 and a lever 27. The fixed plate 21 is sleeved on the outer side of the fixed top 5, and the rear side of the fixed plate 21 is fixed with The bracket 22 has a slider 23 slidably installed in a slide groove inside the bracket 22. The left end of the slider 23 is connected to the middle of the right side of the fixed shell 24. A spring 25 is installed inside the fixed shell 24. The left end of the spring 25 is connected to the inside of the sliding frame 26. The sliding frame 26 is slidably connected inside the fixed shell 24. A lever 27 is fixed on the left side of the sliding frame 26. The slider 23 slides inside the slide groove inside the bracket 22 to adjust the position of the lever 27. The spring 25 stretches to insert the lever 27 on the left side of the sliding frame 26 into the hole on the surface of the plate, thereby fixing the plate to prevent the plate from being loosened. The adjustment and fixing unit 2 also includes a gear ring 28, a gear 29 and a motor 210. The motor 210 is fixed to the support plate 4 on the right side. The right side of the bracket 22, the output shaft of the motor 210 is connected to the right side of the gear 29, the gear ring 28 is installed on the right side of the fixing plate 21, the gear ring 28 is meshed with the gear 29, the input end of the motor 210 is electrically connected to the output end of the controller 10, the motor 210 drives the gear 29 to mesh with the gear ring 28, and can drive the disk to rotate, so as to facilitate subsequent assembly processing, the adjustment fixing unit 2 also includes a screw 211 and a rotating wheel 212, the screw 211 is rotatably connected to the inside of the slide groove inside the bracket 22, the rotating wheel 212 is installed on the rear side of the bracket 22, the front side end of the rotating wheel 212 is connected to the rear side end of the screw 211, the screw 211 is threadedly connected to the screw hole in the middle of the slider 23, and the rotating wheel 212 drives the screw 211 to rotate, so as to accurately adjust the The position of the lever 27 is adapted to the use of disks of different specifications. A detection unit 3 is arranged inside the base frame 1. The detection unit 3 comprises an industrial camera 31, a frame 32, an adjustment frame 33 and a fixed rail 34. The fixed rail 34 is fixed inside the base frame 1. The adjustment frame 33 is slidably mounted on the outer side of the fixed rail 34. The top of the adjustment frame 33 is connected to the middle of the bottom surface of the frame 32. An industrial camera 31 is placed inside the frame 32. The input end of the industrial camera 31 is electrically connected to the output end of the controller 10. The adjustment frame 33 slides outside the fixed rail 34 to adjust the position of the industrial camera 31. The industrial camera 31 can detect the surface of the disk, so that when there is a problem with the disk detection, the personnel can be notified in time to check. The detection unit 3 also includes a lighting lamp 35.The lighting lamp 35 is installed inside the placement groove on the top surface of the fixed rail 34. The input end of the lighting lamp 35 is electrically connected to the output end of the controller 10. The lighting lamp 35 can provide sufficient lighting for the detection of the plate to prevent the problem of dark light.

[0023] It also includes a controller 10, which is arranged on the front side of the top surface of the base frame 1. The input end of the electric telescopic rod 6 is electrically connected to the output end of the controller 10, and the input end of the controller 10 is electrically connected to the output end of the external power supply. The electric telescopic rod 6 is started to make the fixed shaft 8 slide in the through hole in the middle of the support plate 4, so that the movable top 9 cooperates with the fixed top 5 to clamp and fix plates of different specifications, thereby increasing the practicality of the device.

[0024] The working principle of the automatic assembly device for the upper plate of the stranded body provided by the utility model is as follows: first, one end of the plate is installed on the outer side of the fixed top 5, and at the same time, the electric telescopic rod 6 is started to slide the fixed shaft 8 in the through hole in the middle of the support plate 4, so that the movable top 9 can cooperate with the fixed top 5 to clamp and fix the plates of different specifications, and at the same time, the rotating wheel 212 is rotated to drive the screw rod 211 to rotate, so as to accurately adjust the position of the lever 27 to be suitable for the use of plates of different specifications, and then the spring 25 is stretched to make the lever 27 on the left side of the sliding frame 26 inserted into the plate surface The plate is fixed in the hole on the surface to prevent the plate from loosening. The motor 210 drives the gear 29 to mesh with the gear ring 28 to drive the plate to rotate, which is convenient for subsequent assembly processing. At the same time, the adjustment frame 33 slides on the outside of the fixed rail 34 to adjust the position of the industrial camera 31. The industrial camera 31 can detect the surface of the plate, so as to promptly notify personnel to check when there is a problem with the plate detection. The set lighting 35 can provide sufficient lighting for the detection of the plate to prevent the problem of dark light.

[0025] It is worth noting that the controller 10 disclosed in the above embodiment uses the model S7-200, the industrial camera 31 can be freely configured according to the actual application scenario, and it is recommended to use the industrial camera model GX2500-C, the lighting lamp 35 can use the lighting lamp model XQS-XTD-3048, and the electric telescopic rod 6 can use the electric telescopic rod model YHT523. The controller 10 controls the motor 210, the industrial camera 31, the lighting lamp 35 and the electric telescopic rod 6 to work using the methods commonly used in the prior art.

[0026] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An automatic assembly device for a winding body upper plate, characterized in that: It comprises a base frame (1) and an electric telescopic rod (6); Base frame (1): Support plates (4) are fixed on both left and right sides of the top surface; the inner side surface of the right support plate (4) is rotatably connected to a fixed top (5); there are two electric telescopic rods (6) which are respectively fixed to the front and rear sides of the left support plate (4); the left end of the electric telescopic rod (6) is connected to one end of the right side surface of the connecting plate (7); the middle part of the right side surface of the connecting plate (7) is rotatably connected to a fixed shaft (8); the fixed shaft (8) is slidably connected to a through hole in the middle part of the left support plate (4); a movable top (9) is installed on the right end of the fixed shaft (8); an adjustment fixing unit (2) is provided on the outer side of the fixed top (5); and a detection unit (3) is provided inside the base frame (1); The invention further comprises a controller (10), wherein the controller (10) is arranged on the front side of the top surface of the base frame (1), the input end of the electric telescopic rod (6) is electrically connected to the output end of the controller (10), and the input end of the controller (10) is electrically connected to the output end of an external power supply.

2. The automatic assembly device for the upper plate of the stranded body according to claim 1, characterized in that: The adjusting and fixing unit (2) comprises a fixing plate (21), a bracket (22), a slider (23), a fixing shell (24), a spring (25), a sliding frame (26) and a lever (27); the fixing plate (21) is sleeved on the outer side of the fixing top (5); the bracket (22) is fixed on the rear side of the fixing plate (21); the slider (23) is slidably installed in the sliding groove inside the bracket (22); the left end of the slider (23) is connected to the middle part of the right side of the fixing shell (24); the spring (25) is installed inside the fixing shell (24); the left end of the spring (25) is connected to the inside of the sliding frame (26); the sliding frame (26) is slidably connected inside the fixing shell (24); and the lever (27) is fixed on the left side of the sliding frame (26).

3. The automatic assembly device for the upper plate of the stranded body according to claim 2, characterized in that: The adjusting and fixing unit (2) further comprises a gear ring (28), a gear (29) and a motor (210); the motor (210) is fixed to the right side surface of the right support plate (4); the output shaft of the motor (210) is connected to the right side surface of the gear (29); the gear ring (28) is mounted on the right side surface of the fixing plate (21); the gear ring (28) is meshed with the gear (29); and the input end of the motor (210) is electrically connected to the output end of the controller (10).

4. The automatic assembly device for the upper plate of the stranded body according to claim 2, characterized in that: The adjusting and fixing unit (2) further comprises a screw rod (211) and a rotating wheel (212); the screw rod (211) is rotatably connected to the inside of a slide groove inside the bracket (22); the rotating wheel (212) is mounted on the rear side of the bracket (22); the front side end of the rotating wheel (212) is connected to the rear side end of the screw rod (211); and the screw rod (211) is threadedly connected to a screw hole in the middle of the sliding block (23).

5. The automatic assembly device for the upper plate of the stranded body according to claim 1, characterized in that: The detection unit (3) comprises an industrial camera (31), a frame (32), an adjustment frame (33) and a fixed rail (34); the fixed rail (34) is fixed inside the base frame (1); the adjustment frame (33) is slidably mounted on the outer side of the fixed rail (34); the top of the adjustment frame (33) is connected to the middle of the bottom surface of the frame (32); the industrial camera (31) is placed inside the frame (32); the input end of the industrial camera (31) is electrically connected to the output end of the controller (10).

6. The automatic assembly device for the upper plate of the stranded body according to claim 5, characterized in that: The detection unit (3) also includes an illumination lamp (35), which is installed inside a placement groove on the top surface of the fixed rail (34), and the input end of the illumination lamp (35) is electrically connected to the output end of the controller (10).