Polishing device for plasma blanking slag tumor
By designing a grinding device for plasma discharge slag tumors, including a grinder, installation chuck, universal wheel, connecting plate and connecting rod handle, the problems of low grinding efficiency, high working strength and safety hazards of parts discharge after plasma discharge are solved, and more efficient and safe grinding operations are achieved.
Patent Information
- Application Number
- CN202421628386.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-10
AI Technical Summary
After plasma discharge, there is serious slag adhesion in the surface and corner areas of the parts. The existing manual hand-held polishing method has problems such as low production efficiency, high operating strength and safety hazards, which affects the overall production efficiency.
A grinding device including a grinder, mounting chuck, universal wheel, connecting plate and connecting rod handle is designed. By combining the mounting chuck and universal wheel, the grinding machine is ensured to move flexibly, and the stability and safety of grinding operation are improved through the fixing of the connecting plate and connecting rod.
It effectively reduces the labor intensity of grinding operations, improves the safety of grinding operations and the overall efficiency of plasma cutting production, and solves the problems of low grinding efficiency, large safety hazards and uneven quality in the existing technology.
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Figure CN222818579U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial production equipment, in particular to a grinding device for plasma feeding slag nodules. Background Art
[0002] At present, in the industrial manufacturing industry, there will be serious slag nodules attached to the surface and corners of parts after plasma cutting, and they are difficult to remove. This phenomenon is particularly prominent on small-sized parts. Therefore, grinding and removing the slag nodules of parts after plasma cutting is a key process for the smooth progress of industrial manufacturing production. In the existing process of grinding and removing slag nodules of parts after plasma cutting, the common production process is to use a manual handheld grinder for grinding. This method of grinding slag nodules mostly has the problems of low production efficiency, high labor intensity, and great safety hazards during the grinding process. It is also extremely unfavorable for the grinding of large quantities of parts. Therefore, it has a great impact on the efficiency of grinding slag nodules of plasma-cut parts, the safety of grinding operations, and the overall efficiency of plasma cutting production. Utility Model Content
[0003] The utility model provides a grinding device for plasma material cutting slag nodules to solve the problems existing in the above background.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A grinding device for plasma unloading slag nodules comprises a grinder, both sides of the grinder are detachably connected with mounting chucks, the bottoms of the mounting chucks are fixedly connected with universal wheels, a side of the grinder away from the mounting chuck is detachably connected with a connecting plate, and the connecting plate is also connected with a connecting rod.
[0006] Furthermore, the side of the mounting chuck is provided with a first circular hole, and the mounting chuck and the polishing machine are detachably connected.
[0007] Furthermore, a second circular hole is opened on the top of the mounting chuck, a rubber pad is provided on the top of the grinder, a U-shaped bolt is covered on the top of the rubber pad, and the U-shaped bolt passes through the second circular hole and is connected to the mounting chuck.
[0008] Furthermore, a first clamping plate is symmetrically provided on one side of the connecting plate close to the polishing machine, third circular holes are opened on both sides of the first clamping plate, and the polishing machine is detachably mounted between the first clamping plates.
[0009] Furthermore, a second clamping plate is symmetrically provided on one side of the connecting plate close to the connecting rod, fourth circular holes are opened on both sides of the second clamping plate, and the connecting rod is detachably sleeved between the second clamping plates.
[0010] Furthermore, a handle is provided on the connecting rod.
[0011] The utility model has the following beneficial effects:
[0012] The utility model provides a grinding device for plasma unloading slag nodules, which is mainly composed of a grinder, a mounting chuck, a universal wheel, a connecting plate and a connecting rod handle and other components. The mounting chuck is assembled on both sides of the grinder head, the grinder is fixed with a rubber pad and a U-bolt, and the universal wheel is welded to the bottom of the chuck to ensure that the grinder can move flexibly, and then the connecting rod and the grinder are connected and fixed with a splint to ensure the reliability of the connecting rod connection, and then the handle height is adjusted to a corresponding height suitable for personnel to work, thereby effectively reducing the labor intensity of the grinding operation, improving the safety of the grinding operation and the overall efficiency of unloading production, and solving the problem that in the current unloading process of plasma equipment, due to the lack of special grinding tooling, manual hand-held grinders are generally used to grind and remove the unloading slag nodules, which often leads to high labor intensity of operators, low grinding efficiency and uneven grinding quality, etc., which ultimately reduces the overall efficiency of unloading production.
[0013] The utility model discloses a grinder head symmetrically provided with mounting chucks, a first circular hole is provided in the middle of the mounting chuck, which is bolted into the original threaded hole in the grinder head; a second circular hole is provided in the upper part of the mounting chuck, which is connected with the U-bolt by bolting, so that the rubber pad and the grinder are effectively pressed and fixed, ensuring that the grinder and the mounting chuck are firmly connected as a whole; the lower part of the mounting chuck is fixed to the universal wheel by welding, which effectively ensures the walking flexibility of the plasma feeding slag nodule grinding device.
[0014] In the utility model, a first clamping plate, a second clamping plate, a third circular hole and a fourth circular hole are provided at both ends of the connecting plate, and the tail of the grinder and the first clamping plate are fixed by bolting and tightening. The annular clamping sections at both ends of the first clamping plate and the second clamping plate can effectively fasten the grinder and the connecting rod handle, thereby improving the reliability and stability during the grinding operation.
[0015] The utility model also provides an annular handle at the end of the connecting rod, which is convenient for operators to hold and operate, and the handle height is set to match the operating height, which effectively reduces the labor intensity of the grinding operation and improves the overall convenience of the grinding operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 This is a schematic diagram of the mounting chuck structure of the utility model.
[0018] Figure 3 It is a schematic diagram of the overall structure of the connecting plate of the utility model.
[0019] Figure 4 It is a schematic diagram of the overall structure of the connecting rod of the utility model.
[0020] The meanings of the reference numerals are as follows:
[0021] 1. Polishing machine; 2. Rubber pad; 3. U-bolt; 4. Mounting chuck; 5. Universal wheel; 6. Connecting plate; 7. Connecting rod; 8. Handle; 9. First round hole; 10. Second round hole; 11. First clamping plate; 12. Third round hole; 13. Second clamping plate; 14. Fourth round hole. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0023] like Figure 1-4 As shown, a grinding device for plasma unloading slag nodules includes a grinder 1, both sides of the grinder 1 are detachably connected with mounting chucks 4, the bottoms of the mounting chucks 4 are fixedly connected with universal wheels 5, and the side of the grinder 1 away from the mounting chuck 4 is detachably connected with a connecting plate 6, and the connecting plate 6 is also connected with a connecting rod 7.
[0024] The side of the mounting chuck 4 is provided with a first circular hole 9, and the mounting chuck 4 and the polishing machine 1 are detachably connected.
[0025] A second circular hole 10 is formed on the top of the mounting chuck 4 , a rubber pad 2 is formed on the top of the polishing machine 1 , a U-shaped bolt 3 is formed on the top of the rubber pad 2 , and the U-shaped bolt 3 passes through the second circular hole 10 and is connected to the mounting chuck 4 .
[0026] A first clamping plate 11 is symmetrically provided on one side of the connecting plate 6 close to the polishing machine 1 . Third circular holes 12 are provided on both sides of the first clamping plate 11 . The polishing machine 1 is detachably mounted between the first clamping plates 11 .
[0027] A second clamping plate 13 is symmetrically provided on one side of the connecting plate 6 close to the connecting rod 7 . Fourth circular holes 14 are provided on both sides of the second clamping plate 13 , and the connecting rod 7 is detachably sleeved between the second clamping plates 13 .
[0028] The connecting rod 7 is also provided with a handle 8 .
[0029] In the specific application of the utility model, the welding parts of the mounting chuck 4 and the universal wheel 5, the welding parts of the connecting plate 6 and the first clamping plate 11 and the second clamping plate 13, the welding parts of the connecting rod 7 and the handle 8 are pre-made, and after checking the size of each component, the mounting chuck 4 is bolted to the threaded hole of the head of the grinder 1 through the first circular hole 9, and then the rubber pad 2 is pressed by the U-bolt 3 and connected by the second circular hole 10, and then the welding parts of the connecting plate 6 and the first clamping plate 11 and the second clamping plate 13 are connected to the tail of the grinder 1 through the third circular hole 12. Finally, the connecting rod 7 and the handle 8 are welded and fixed by bolts through the fourth circular hole 14 and the second clamping plate 13, thereby completing the overall installation of the grinding device, and then turning on the power of the grinder 1. When the power cord is of sufficient length, the operator pushes the handle 8 to flexibly push the grinding device to perform reciprocating slag nodule grinding on the surface of the parts after plasma unloading, thereby effectively reducing the labor intensity of the grinding operation and further improving the efficiency of plasma unloading slag nodule grinding and operation safety. Therefore, the device has good practicality.
Claims
1. A grinding device for plasma cutting slag nodules, comprising a grinding machine (1), characterized in that: The two sides of the grinder (1) are detachably connected with mounting chucks (4), the sides of the mounting chucks (4) are each provided with a first circular hole (9), and the mounting chucks (4) and the grinder (1) are detachably connected; the top of the mounting chuck (4) is provided with a second circular hole (10), the top of the grinder (1) is provided with a rubber pad (2), the top of the rubber pad (2) is covered with a U-shaped bolt (3), and the U-shaped bolt (3) passes through the second circular hole (10) and is connected to the mounting chuck (4); the bottom of the mounting chuck (4) is fixedly connected with a universal wheel (5), and the side of the grinder (1) away from the mounting chuck (4) is detachably connected with a connecting plate (6), and the connecting plate (6) is also connected to a connecting rod (7).
2. The grinding device for plasma slag nodules according to claim 1 is characterized in that: A first clamping plate (11) is symmetrically provided on one side of the connecting plate (6) close to the polishing machine (1), third circular holes (12) are provided on both sides of the first clamping plate (11), and the polishing machine (1) is detachably mounted between the first clamping plates (11).
3. The grinding device for plasma slag nodules according to claim 2 is characterized in that: A second clamping plate (13) is symmetrically provided on one side of the connecting plate (6) close to the connecting rod (7), fourth circular holes (14) are provided on both sides of the second clamping plate (13), and the connecting rod (7) is detachably sleeved between the second clamping plates (13).
4. The grinding device for plasma slag nodules according to claim 3 is characterized by: The connecting rod (7) is also provided with a handle (8).