Pouring device for energy-saving and environment-friendly cement telegraph pole production

By designing an energy-saving and environmentally friendly casting device for cement poles production, the concrete is fully filled and compacted with centrifugal force, and the wear-resistant layer is sprayed on the inner wall of the mold, the problems of energy consumption and environmental pollution in the production process of traditional cement poles are solved, and the effects of resource conservation and environmental protection are achieved.

CN222819248UActive Publication Date: 2025-05-02KAILI YUMING ELECTRIC POWER EQUIP CO LTD
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Patent Information

Application Number
CN202421752731.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-02
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

During the production process of traditional cement telephone poles, a large amount of energy is consumed and a large amount of waste and pollutants are generated, resulting in an increase in environmental pressure.

Method used

Design an energy-saving and environmentally friendly casting device for the production of cement telephone poles, including a base, a half-bucket mold, a cover side cover, a closed side cover, a control connection valve, a belt half wheel, a support seat, a motor and a pulley. The pulley and half-bucket mold are driven to rotate through the motor, the concrete is fully filled and compacted with centrifugal force, and the wear-resistant layer is sprayed on the inner wall of the half-bucket mold to reduce wear.

Benefits of technology

Through the use of the device, energy consumption and waste generation are reduced, environmental pressure is reduced, and the service life of the half-barrel mold is extended, reducing maintenance and replacement costs.

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Abstract

The utility model discloses a pouring device for energy-saving and environment-friendly cement telegraph pole production, which comprises a base, two groups of half-barrel molds are arranged above the base, a sealing side cover is arranged on one side of each half-barrel mold, a closed side cover is arranged on the other side of each half-barrel mold, and a control connecting valve matched with a material conveying pipe is fixedly connected to the surface of each sealing side cover. Belt half wheels are fixedly connected to the surfaces of the half barrel molds, two sets of sealing cover side covers and sealing side covers are assembled to form a sealed cavity, a conveying pipe injects concrete materials into the formed cavity through a control connecting valve, the conveying pipe is pulled out, a motor fixedly connected to the top of a supporting seat is started, and the conveying pipe is driven to rotate; the motor drives the belt wheel fixedly connected with the output end, the linkage belt connected with the surface of the belt wheel in a sleeving mode drives the belt half wheel and the half-barrel mold to rotate at the same time, a cavity is fully filled with concrete and compacted through centrifugal force, the inner wall of the half-barrel mold is sprayed with the abrasion-resistant layer, and the abrasion and maintenance cost of the half-barrel mold is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement electric poles, in particular to a casting device for producing energy-saving and environment-friendly cement electric poles. Background Art

[0002] Cement poles, also called utility poles or lighting poles, are a type of support used to carry electric wires, mainly made of cement. They are widely used in the fields of electricity and communications. As an important part of infrastructure, the production process of cement poles includes prefabrication and cast-in-place. Common specifications include 10 meters, 15 meters, 20 meters, etc. Its quality and performance mainly depend on the material and production process, especially durability and wind resistance are important indicators to measure its quality.

[0003] The production process of traditional cement poles not only consumes a large amount of energy, such as coal and electricity, but also produces a large amount of waste and pollutants, such as dust and wastewater, which put great pressure on the environment.

[0004] To this end, we propose an energy-saving and environmentally friendly cement pole production casting device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an energy-saving and environmentally friendly cement pole casting device for production, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: an energy-saving and environmentally friendly cement pole casting device, comprising a base, two groups of half-barrel molds are arranged above the base, one side of the two groups of half-barrel molds is provided with a sealing side cover, and the other side of the two groups of half-barrel molds is provided with a closed side cover, and the surface of the sealing side cover is fixedly connected with a control connection valve adapted to a feed pipe;

[0007] The surface of the half-barrel mold is fixedly connected with a belt half-wheel, and the top of the base is fixedly connected with a support seat, and the top of the support seat is fixedly connected with a motor, and the output end of the motor is fixedly connected with a belt pulley, and a linkage belt is sleeved between the belt pulley and the belt half-wheel.

[0008] Preferably, a plurality of groups of rotating roller frames for providing support for the half-barrel mold are fixedly connected to the top of the base.

[0009] Preferably, the surfaces of the closed side cover and the covering side cover are provided with a plurality of groups of evenly distributed steel bar slots.

[0010] Preferably, the left and right sides of the two groups of half-barrel molds are provided with latching grooves, and the surfaces of the covering side cover and the closed side cover are fixedly connected with locking rods that are compatible with the latching grooves.

[0011] Preferably, the surfaces of the half-barrel molds are provided with fixing plates, and the surfaces of the fixing plates are provided with a plurality of evenly distributed threaded slots, and the two groups of half-barrel molds are fixedly connected via the threaded slots and bolts.

[0012] Preferably, the inner wall of the half-barrel mold is sprayed with a wear-resistant layer.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] Assembling two sets of sealing side covers and closed side covers will form a closed cavity. The transport pipe injects concrete materials into the formed cavity through the control connection valve, and the transport pipe is pulled out. The motor fixedly connected to the top of the support seat is started, and the motor drives the pulley fixedly connected to the output end. The linkage belt sleeved on the surface of the pulley drives the belt half-wheel and the half-barrel mold to rotate at the same time, and the centrifugal force is used to fully fill and compact the concrete in the cavity. The inner wall of the half-barrel mold is sprayed with a wear-resistant layer to reduce the wear and maintenance cost of the half-barrel mold, which solves the problem that the production process of traditional cement poles not only consumes a lot of energy, such as coal, electricity, etc., but also generates a lot of waste and pollutants, such as dust, wastewater, etc., which put great pressure on the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model in front view section;

[0016] Figure 2 It is a structural schematic diagram of the utility model from the right side;

[0017] Figure 3 This is a schematic diagram of the structure of the half barrel mold of the utility model when viewed from above;

[0018] Figure 4 It is a structural schematic diagram of the right side cover of the utility model.

[0019] In the figure: 1. Base; 2. Half barrel mold; 3. Sealing side cover; 4. Closing side cover; 5. Control connection valve; 6. Belt half pulley; 7. Support seat; 8. Motor; 9. Pulley; 10. Linkage belt; 11. Rotating roller frame; 12. Steel bar slot; 13. Locking rod; 14. Fixed plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 The utility model provides a technical solution: an energy-saving and environmentally friendly casting device for producing cement poles, wherein two groups of half-barrel molds 2 are arranged above a base 1, and the two groups of half-barrel molds 2 are assembled and fixed by using fixing plates 14, threaded slots and bolts fixedly connected on the surface of the half-barrel molds 2, and the assembled half-barrel molds 2 are hoisted to multiple groups of rotating roller frames 11 on the top of the base 1 by hoisting tools, and the multiple groups of rotating roller frames 11 ensure that the half-barrel molds 2 rotate.

[0022] See also Figure 1-4 After the assembly of the half-barrel mold 2 is completed, the reinforcing steel bars are placed between the two groups of half-barrel molds 2. At the same time, the steel bar slots 12 opened on the surfaces of the covering side covers 3 and the closed side covers 4 are used to position the reinforcing steel bars. The locking rods 13 of the covering side covers 3 and the closed side covers 4 are inserted into the locking grooves opened on both sides of the half-barrel mold 2. The two groups of covering side covers 3 and the closed side covers 4 are assembled to form a closed cavity. The transport pipe injects the concrete material into the formed cavity through the control connection valve 5, and the transport pipe is pulled out. The motor 8 fixedly connected to the top of the support seat 7 is started. The motor 8 drives the pulley 9 fixedly connected to the output end, and the linkage belt 10 sleeved on the surface of the pulley 9 drives the belt half wheel 6 and the half-barrel mold 2 to rotate at the same time. The half-barrel mold 2 is rotated by the motor 8 and the belt half wheel 6, and the centrifugal force is used to fully fill and compact the concrete in the cavity to ensure the quality and consistency of the concrete products, thereby reducing material waste caused by substandard quality. The inner wall of the half-barrel mold 2 is sprayed with a wear-resistant layer, thereby extending the service life of the half-barrel mold 2 and reducing resource consumption and waste caused by frequent mold replacement.

[0023] Working principle: Two groups of half-barrel molds 2 are arranged above the base 1. The two groups of half-barrel molds 2 are assembled and fixed by using the fixing plates 14, threaded slots and bolts fixedly connected on the surface of the half-barrel molds 2. The assembled half-barrel molds 2 are hoisted to the multiple groups of rotating roller frames 11 on the top of the base 1 by using hoisting tools. The multiple groups of rotating roller frames 11 ensure the rotation of the half-barrel molds 2. After the assembly of the half-barrel molds 2 is completed, the reinforcing steel bars are placed between the two groups of half-barrel molds 2. At the same time, the steel bar slots 12 opened on the surfaces of the covering side covers 3 and the closed side covers 4 are used to position the reinforcing steel bars. The locking rods 13 of the covering side covers 3 and the closed side covers 4 are inserted into the locking grooves opened on both sides of the half-barrel mold 2. The two groups of covering side covers 3 and the closed side covers 4 are assembled to form a closed mold. The cavity is closed, and the transport pipe injects the concrete material into the formed cavity through the control connection valve 5, and the transport pipe is pulled out, and the motor 8 fixedly connected to the top of the support seat 7 is started, and the motor 8 drives the pulley 9 fixedly connected to the output end. The linkage belt 10 sleeved on the surface of the pulley 9 drives the belt half wheel 6 and the half barrel mold 2 to rotate at the same time, and the centrifugal force is used to fully fill and compact the concrete in the cavity. The inner wall of the half barrel mold 2 is sprayed with a wear-resistant layer, which reduces the wear and maintenance cost of the half barrel mold 2, and solves the problem that the production process of traditional cement poles not only consumes a lot of energy, such as coal, electricity, etc., but also generates a lot of waste and pollutants, such as dust, wastewater, etc., which cause great pressure on the environment.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving and environmentally friendly cement pole casting device, comprising a base (1), characterized in that: Two groups of half-barrel molds (2) are arranged above the base (1), one side of the two groups of half-barrel molds (2) is provided with a sealing side cover (3), and the other side of the two groups of half-barrel molds (2) is provided with a closed side cover (4), and the surface of the sealing side cover (3) is fixedly connected with a control connection valve (5) adapted to the material delivery pipe; The surface of the half barrel mold (2) is fixedly connected with a belt half pulley (6), and the top of the base (1) is fixedly connected with a support seat (7), and the top of the support seat (7) is fixedly connected with a motor (8), and the output end of the motor (8) is fixedly connected with a belt pulley (9), and a linkage belt (10) is sleeved between the belt pulley (9) and the belt half pulley (6).

2. The pouring device for producing energy-saving and environmentally friendly cement poles according to claim 1 is characterized by: The top of the base (1) is fixedly connected with a rotating roller frame (11) for supporting the two groups of half-barrel molds (2).

3. The pouring device for producing energy-saving and environmentally friendly cement poles according to claim 1 is characterized by: The surfaces of the closed side cover (4) and the cover side cover (3) are both provided with a plurality of groups of evenly distributed steel bar slots (12).

4. The pouring device for producing energy-saving and environmentally friendly cement poles according to claim 1 is characterized by: The left and right sides of the two groups of half barrel molds (2) are both provided with latching grooves, and the surfaces of the covering side cover (3) and the closed side cover (4) are both fixedly connected with locking rods (13) adapted to the latching grooves.

5. The pouring device for producing energy-saving and environmentally friendly cement poles according to claim 1 is characterized by: The surfaces of the half-barrel moulds (2) are all provided with fixing plates (14), and the surfaces of the fixing plates (14) are provided with a plurality of evenly distributed threaded slots, and the two groups of half-barrel moulds (2) are fixedly connected via the threaded slots and bolts.

6. The pouring device for producing energy-saving and environmentally friendly cement poles according to claim 1 is characterized by: The inner wall of the half barrel mold (2) is sprayed with a wear-resistant layer.

Citation Information

Cited By

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