Vulcanizing equipment for processing regenerated rubber
By designing automated clamping components and top-reach components, the problem of existing vulcanization equipment requiring manual placement of rubber blocks one by one is solved, and efficient automation of rubber vulcanization processing is achieved and processing efficiency is improved.
Patent Information
- Application Number
- CN202420907993.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-28
AI Technical Summary
During the use of existing vulcanization equipment for raw rubber processing, rubber blocks need to be placed manually in the template one by one, resulting in a reduction in processing efficiency.
A vulcanization equipment for processing recycled rubber is designed, using clamping components and top-rest components. The driving gear is driven by a servo motor to rotate, the meshed driven tooth plate is close to, and the L-shaped bearing plate moves synchronously. The clamping mount drives the clamping jaws to clamp the rubber parts, and synchronously use it with the top-rest components to automatically place rubber blocks.
By automatically placing rubber blocks, the efficiency of rubber vulcanization processing is significantly improved, and the time and labor intensity of manual operation are reduced.
Smart Images

Figure CN222819367U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanization equipment, in particular to vulcanization equipment for processing recycled rubber. Background Art
[0002] Rubber becomes soft when heated, hardens and becomes brittle when cooled, is not easy to shape, is easily worn, is easily soluble in organic solvents such as gasoline, has double bonds in the molecule, is easily subjected to addition reactions, and is easily aged. In order to improve the performance of rubber products, a series of processing steps must be carried out on the raw rubber in production. Under certain conditions, the raw rubber in the rubber compound reacts chemically with the vulcanizer, causing the linear macromolecules to cross-link into macromolecules with a three-dimensional network structure, so that the rubber compound has excellent properties such as high strength, high elasticity, high wear resistance, and corrosion resistance. This process is called rubber vulcanization.
[0003] Existing vulcanization equipment for raw rubber processing generally uses a rubber vulcanizer to vulcanize the rubber in the process of rubber product processing, and has functions such as pre-pressing, automatic deflation, pressure-maintaining vulcanization, and automatic demolding. During the use of existing vulcanization equipment, rubber blocks are often placed in the template manually, but due to the large number of mold holes on the surface of the template, the staff are required to place the rubber blocks one by one, thereby reducing the processing efficiency of the flat vulcanizer. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a vulcanization device for processing recycled rubber, which has the functions of automatic placement and improving processing efficiency.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a vulcanization equipment for processing recycled rubber includes a flat vulcanizer, a frame body is fixedly installed at the edge of the upper surface of the flat vulcanizer, and both ends of one side surface of the frame body are provided with extension parts, a rectangular substrate is fixedly installed on the extension part of one side of the frame body, and a clamping assembly is fixedly installed on the edge of one side surface of the rectangular substrate;
[0006] The clamping assembly includes a transmission guide rod fixedly installed on both sides of a rectangular base plate, a guide piece is movably clamped on one side surface of the transmission guide rod, an L-shaped bearing plate is fixedly installed on one side of the guide piece, a clamping mounting seat is fixedly installed on the bottom of one side surface of the L-shaped bearing plate by bolts, and a clamping claw is fixedly installed on the bottom of one side surface of the clamping mounting seat by bolts.
[0007] Optionally, the number of the L-shaped bearing plates is two and they are distributed in a mirror-image manner, both sides of one side surface of the L-shaped bearing plate are fixedly connected to the guide member, and an extension portion of one side surface of the L-shaped bearing plate is movably connected to a transmission connecting rod via a rotating shaft.
[0008] Optionally, the side of the transmission connecting rod away from the L-shaped bearing plate is movably connected to a swing pin plate via a rotating shaft, and both sides of the swing pin plate are movably connected to the transmission connecting rod via a rotating shaft.
[0009] Optionally, the number of the clamping jaws is two and they are distributed in a mirror-symmetrical manner, a driving gear is movably connected to the middle of one side surface of the rectangular substrate, and serrations on both sides of the outer arc surface of the driving gear are meshedly connected to a driven gear plate.
[0010] Optionally, one side surface of the driven gear plate is fixedly mounted on the L-shaped supporting plate, and a servo motor is fixedly mounted in the middle of one side surface of the driving gear. The servo motor drives the driving gear in the middle of one side of the rectangular substrate to rotate through the clamping assembly, so that the driven gear plates meshing on both sides approach each other, and at the same time, the L-shaped supporting plate to which the driven gear plates are fixedly connected moves synchronously on the transmission guide rod, and the two L-shaped supporting plates also approach each other, and the clamping mounting seat fixed on the surface of the L-shaped supporting plate drives the clamping claw on one side to approach the rubber part, so that it clamps it, avoiding the problem of manual placement reducing efficiency.
[0011] Optionally, a supporting assembly is fixedly installed on one side of the plate vulcanizer away from the clamping assembly, and the supporting assembly includes a mounting cover plate fixedly installed on a surface of one side of the plate vulcanizer, and a sliding groove is provided on one side surface of the mounting cover plate.
[0012] Optionally, one side surface of the mounting cover plate is slidably connected to a top piece mounting plate through a slide groove, and a support piece is fixedly installed on the inner side wall of the top piece mounting plate. The support piece is adapted to the clamping claw shape, and the clamping assembly is used synchronously with the support piece through the support assembly. Since the clamping on one side cannot have a fixing effect, the top piece mounting plate is required to slide up and down, and rely on the support piece to support the other side of the rubber, so as to manually put the rubber block into the template. However, since there are many mold holes on the surface of the template, the staff is required to place the rubber blocks one by one, thereby reducing the processing efficiency of the flat vulcanizer.
[0013] The utility model provides a vulcanization equipment for recycled rubber processing, which has the following beneficial effects:
[0014] The servo motor drives the active gear in the middle of one side of the rectangular base plate to rotate through the clamping assembly, and then the meshing driven tooth plates on both sides approach each other, and at the same time, the L-shaped load-bearing plate fixedly connected to the driven tooth plate moves synchronously on the transmission guide rod, and the two L-shaped load-bearing plates also approach each other, and the clamping mounting seat fixed on the surface of the L-shaped load-bearing plate drives the clamping claw on one side to approach the rubber part, so that it clamps it, and cooperates with the supporting part to be used synchronously. Because the clamping on one side cannot play a fixing effect, the top part mounting plate needs to slide up and down, and rely on the supporting part to support the other side of the rubber, so as to manually put the rubber block into the template, but because there are many mold holes on the surface of the template, the staff needs to place the rubber blocks one by one, thereby reducing the efficiency of the flat vulcanizer processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0016] Figure 1 This is a schematic diagram of the overall structure of the flat vulcanizing machine of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the clamping assembly of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the back structure of the clamping assembly of the utility model.
[0020] In the figure: 1, flat vulcanizer; 2, frame; 3, rectangular base plate; 4, clamping assembly; 401, transmission guide rod; 402, guide member; 403, L-shaped bearing plate; 404, transmission connecting rod; 405, clamping claw; 408, swing pin plate; 406, driving gear; 407, driven gear plate; 409, clamping mounting seat; 5, supporting assembly; 501, mounting cover plate; 502, top member mounting plate; 503, supporting member. DETAILED DESCRIPTION
[0021] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment in size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0022] See also Figures 1 to 4The utility model provides a technical solution: a vulcanizing device for processing recycled rubber, comprising a flat plate vulcanizing machine 1, a frame body 2 is fixedly installed at the edge of the upper surface of the flat plate vulcanizing machine 1, and both ends of the surface of one side of the frame body 2 are provided with extensions, a rectangular substrate 3 is fixedly installed on the extension of one side of the frame body 2, and a clamping assembly 4 is fixedly installed at the edge of one side surface of the rectangular substrate 3, and the clamping assembly 4 includes a transmission guide rod 401 fixedly installed on both sides of the rectangular substrate 3, a guide piece 402 is movably connected to the surface of one side of the transmission guide rod 401, and an L-shaped bearing plate 403 is fixedly installed on one side of the guide piece 402, and a clamping mounting seat 409 is fixedly installed on the bottom of one side surface of the L-shaped bearing plate 403 by bolts, and a clamping claw 405 is fixedly installed on the bottom of one side surface of the clamping mounting seat 409 by bolts, and the L-shaped bearing plate 4 There are two 03s, which are distributed in a mirror-image manner. Both sides of one side surface of the L-shaped carrier plate 403 are fixedly connected to the guide 402. An extended portion of one side surface of the L-shaped carrier plate 403 is movably connected to a transmission connecting rod 404 through a rotating shaft. The side of the transmission connecting rod 404 away from the L-shaped carrier plate 403 is movably connected to a swing pin plate 408 through a rotating shaft. Both sides of the swing pin plate 408 are movably connected to the transmission connecting rod 404 through a rotating shaft. There are two clamps 405, which are distributed in a mirror-image manner. A driving gear 406 is movably connected to the middle part of one side surface of the rectangular substrate 3. The serrations on both sides of the outer arc surface of the driving gear 406 are meshed with a driven gear plate 407. One side surface of the driven gear plate 407 is fixedly mounted on the L-shaped carrier plate 403. A servo motor is fixedly mounted on the middle part of one side surface of the driving gear 406.
[0023] The servo motor drives the driving gear 406 in the middle of one side of the rectangular substrate 3 to rotate through the clamping assembly 4, so that the driven gear plates 407 meshing on both sides approach each other, and at the same time, the L-shaped carrier plate 403 fixedly connected to the driven gear plate 407 moves synchronously on the transmission guide rod 401, and the two L-shaped carrier plates 403 also approach each other, and the clamping mounting seat 409 fixed on the surface of the L-shaped carrier plate 403 drives the clamping claw 405 on one side to approach the rubber part, so that it clamps it, avoiding the problem of manual placement reducing efficiency.
[0024] A supporting component 5 is fixedly installed on one side of the flat-plate vulcanizer 1 away from the clamping component 4. The supporting component 5 includes a mounting cover plate 501 fixedly installed on the surface of one side of the flat-plate vulcanizer 1. A sliding groove is provided on one side surface of the mounting cover plate 501. A top member mounting plate 502 is slidably connected to the one side surface of the mounting cover plate 501 through the sliding groove. A supporting member 503 is fixedly installed on the inner side wall of the top member mounting plate 502. The supporting member 503 is adapted to the clamping jaw 405.
[0025] The clamping assembly 4 is used synchronously with the supporting member 503 through the supporting assembly 5. Since the clamping on one side cannot play a fixing effect, the top member mounting plate 502 needs to slide up and down and rely on the supporting member 503 to support the other side of the rubber, so as to manually put the rubber block into the template. However, since there are many mold holes on the surface of the template, the staff needs to place the rubber blocks one by one, thereby reducing the processing efficiency of the flat vulcanizer 1.
[0026] In the utility model, the working steps of the device are as follows:
[0027] In order to improve the processing efficiency, the clamping assembly 4 and the supporting assembly 5 are installed on both sides of the flat vulcanizer 1, and the servo motor drives the driving gear 406 in the middle of one side of the rectangular base plate 3 to rotate, so that the driven gear plates 407 meshing on both sides approach each other, and at the same time, the L-shaped bearing plate 403 fixedly connected to the driven gear plate 407 moves synchronously on the transmission guide rod 401, and the two L-shaped bearing plates 403 also approach each other, and when approaching each other, the transmission connecting rod 404 movably connected to one side of the extension part will cause the swing pin plate 408 to rotate relatively, so that the swing pin plate 408 is provided to rotate around the center point, and the clamping mounting seat 409 fixed on the surface of the L-shaped supporting plate 403 drives the clamping claw 405 on one side to approach the rubber member, so that it clamps it and cooperates with the supporting member 503 for synchronous operation. Because the clamping on one side cannot play a fixing effect, the top member mounting plate 502 is required to slide up and down, and rely on the supporting member 503 to support the other side of the rubber, so as to manually put the rubber block into the template. However, since there are many mold holes on the surface of the template, the staff is required to place the rubber blocks one by one, thereby reducing the processing efficiency of the flat vulcanizer 1.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vulcanizing device for processing recycled rubber, comprising a flat vulcanizing press (1), characterized in that: A frame body (2) is fixedly mounted on the edge of the upper surface of the flat plate vulcanizer (1); both ends of one side surface of the frame body (2) are provided with extension parts; a rectangular base plate (3) is fixedly mounted on the extension part of one side of the frame body (2); a clamping assembly (4) is fixedly mounted on the edge of one side surface of the rectangular base plate (3); The clamping assembly (4) comprises a transmission guide rod (401) fixedly mounted on both sides of the rectangular base plate (3); a guide member (402) is movably clamped on one side surface of the transmission guide rod (401); an L-shaped bearing plate (403) is fixedly mounted on one side of the guide member (402); a clamping mounting seat (409) is fixedly mounted on the bottom of one side surface of the L-shaped bearing plate (403) by means of bolts; and a clamping claw (405) is fixedly mounted on the bottom of one side surface of the clamping mounting seat (409) by means of bolts.
2. A vulcanization equipment for processing recycled rubber according to claim 1, characterized in that: The number of the L-shaped bearing plates (403) is two and they are distributed in a mirror image. Both sides of one side surface of the L-shaped bearing plate (403) are fixedly connected to the guide member (402), and an extension portion of one side surface of the L-shaped bearing plate (403) is movably connected to a transmission connecting rod (404) via a rotating shaft.
3. A vulcanization equipment for processing recycled rubber according to claim 2, characterized in that: The side of the transmission connecting rod (404) away from the L-shaped bearing plate (403) is movably connected to a swing pin plate (408) via a rotating shaft, and both sides of the swing pin plate (408) are movably connected to the transmission connecting rod (404) via a rotating shaft.
4. A vulcanization equipment for processing recycled rubber according to claim 3, characterized in that: The number of the clamping jaws (405) is two and they are distributed in a mirror-symmetrical manner. A driving gear (406) is movably connected to the middle of one side surface of the rectangular base plate (3). The saw teeth on both sides of the outer arc surface of the driving gear (406) are meshedly connected to a driven gear plate (407).
5. A vulcanization equipment for processing recycled rubber according to claim 4, characterized in that: One side surface of the driven gear plate (407) is fixedly mounted on the L-shaped bearing plate (403), and a servo motor is fixedly mounted in the middle of one side surface of the driving gear (406).
6. A vulcanization equipment for processing recycled rubber according to claim 1, characterized in that; A supporting assembly (5) is fixedly mounted on a side of the plate vulcanizer (1) away from the clamping assembly (4), and the supporting assembly (5) comprises a mounting cover plate (501) fixedly mounted on a surface of one side of the plate vulcanizer (1), and a sliding groove is provided on a surface of one side of the mounting cover plate (501).
7. A vulcanization equipment for processing recycled rubber according to claim 6, characterized in that: A side surface of the mounting cover plate (501) is slidably connected to a top member mounting plate (502) via a sliding groove, and a support member (503) is fixedly mounted on the inner side wall of the top member mounting plate (502), and the support member (503) is adapted to the shape of the clamping claw (405).