Multi-station blue film tearing equipment

Abstract

The utility model provides multi-station blue film tearing equipment, which relates to the technical field of automation equipment manufacturing, and comprises a bottom plate, the bottom of the bottom plate is fixedly connected with an adjusting foot, the bottom plate is fixedly connected with a linear module, the linear module is fixedly connected with an up-down linear module, the bottom of the up-down linear module is fixedly connected with a clamping jaw, and the clamping jaw is fixedly connected with the adjusting foot. The linear module is fixedly connected with the waste bin, the limiting air cylinder and the photoelectric sensor, so that the accuracy of the material position is ensured, the rejection rate caused by manual errors is reduced, the cost of manual repairing and reworking is reduced, and the problem that in the prior art, great waste of manpower is caused is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of automated equipment manufacturing, in particular to a multi-station blue film tearing device. Background Art

[0002] With the continuous development of electronic technology, the traditional film tearing process is generally achieved by manual operation. However, this manual operation method has the disadvantages of high film tearing cost, low lamination efficiency, low product qualification rate, large product quality error, and unstable product quality.

[0003] The existing film tearing device has a simple basic equipment structure, is often more durable, has a longer service life, and is suitable for long-term continuous operation environments, but there are still the following problems:

[0004] Under the existing technical conditions, manual film tearing has significant defects, among which the control of force is a prominent problem. Since it is completely dependent on manual operation, the magnitude and uniformity of the force are difficult to control accurately. When tearing the film, the workpiece is often damaged due to excessive or uneven force. This situation is more obvious in the continuous operation process.

[0005] Continuous work requires efficient and stable operation, but manual film tearing cannot meet this requirement. Improper force control will not only damage the workpiece, but also greatly reduce work efficiency. Workers need to spend more time and energy to deal with problems that arise during the film tearing process, and cannot focus on completing the film tearing task quickly and accurately;

[0006] In addition, this manual film tearing method causes damage to the workpiece, which significantly increases the defective rate of the product. A large number of originally qualified workpieces become defective due to errors in the film tearing process, which undoubtedly causes a huge waste of materials. At the same time, in order to make up for the losses caused by defective products, more manpower is needed to repeat the work or repair work, which further increases the labor cost and causes a huge waste of labor.

[0007] Therefore, the utility model proposes a multi-station blue film tearing equipment. Aiming at the shortcomings of the prior art, a multi-station blue film tearing equipment is designed. The equipment automatically completes the film tearing through manual loading and unloading. The film of six workpieces can be torn at the same time, which can greatly improve the product film tearing yield, improve production efficiency, save costs and reduce waste. Utility Model Content

[0008] The utility model aims to solve the shortcomings in the prior art and provide a multi-station blue film tearing device.

[0009] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a multi-station blue film tearing equipment, including a base plate, the bottom of the base plate is fixedly connected to an adjustment foot, a linear module is fixedly connected to the base plate, upper and lower linear modules are fixedly connected to the linear module, the bottoms of the upper and lower linear modules are fixedly connected to clamps, and a waste bin is fixedly connected to the linear module.

[0010] As a preferred embodiment, a sliding rod is fixedly connected to the waste bin, and two sliding rods are provided on the waste bin. Among the two sliding rods, the sliding rod far away from the waste bin is fixedly connected to a motor, and a screw rod is fixedly connected to the motor on the waste bin, and the screw rod is threadedly connected to the sliding rod on the side close to the waste bin.

[0011] The technical effect of adopting the above further scheme is: enhancing the adaptability of the equipment: the position or angle of the waste bin can be flexibly adjusted according to factors such as the position change of the material tray on the production line and the speed at which waste is generated, thereby enhancing the adaptability of the equipment under different production conditions.

[0012] As a preferred implementation manner, a solenoid valve is fixedly connected to the base plate, and a pressure reducing valve is fixedly connected to the solenoid valve.

[0013] The technical effect of adopting the above-mentioned further scheme is: through the cooperation of the solenoid valve and the pressure reducing valve, the pressure of the gas in the equipment can be accurately adjusted and controlled to ensure that the gas pressure is always within the appropriate range, providing stable and accurate power support for the movement of various components of the equipment, thereby improving the accuracy and consistency of the blue film tearing operation.

[0014] As a preferred embodiment, an electric control box is fixedly connected to the bottom of the base plate, electric control buttons and a lighthouse are installed on the base plate, and a positioning linear module is fixedly connected to the solenoid valve.

[0015] The technical effect of adopting the above further scheme is: by fixing the solenoid valve and the pressure reducing valve on the bottom plate, the gas pressure in the equipment can be accurately controlled and adjusted. The solenoid valve can quickly and accurately control the on and off of the gas, ensuring that the gas is supplied to the corresponding components at the required time, and realizing precise motion control. The pressure reducing valve can adjust the input gas pressure to the appropriate working pressure range, ensuring that the various components of the equipment operate under stable and safe pressure conditions, avoiding excessive or low pressure from damaging the equipment or affecting its normal working performance. This helps to improve the stability and reliability of the equipment operation, extend the service life of the equipment, and ensure the accuracy and efficiency of the blue film tearing operation.

[0016] As a preferred embodiment, a limit cylinder is slidably connected between the two sliding rods on the waste bin, and a photoelectric sensor is fixedly connected to the limit cylinder.

[0017] The technical effect of adopting the above-mentioned further scheme is: by setting a limit cylinder slidably connected between the two sliding rods of the waste bin and a photoelectric sensor fixed on the limit cylinder, accurate limitation of the material position is achieved. The slidably connected limit cylinder can flexibly adjust its position according to the material specifications to ensure that the material moves within a specific range, thereby improving the accuracy of the blue film tearing operation.

[0018] As a preferred implementation, a lifting cylinder is fixedly connected to the positioning linear module.

[0019] The technical effect of adopting the above further scheme is: by setting a jacking cylinder fixedly connected to the positioning linear module, accurate jacking and positioning of the material is achieved: the jacking cylinder can accurately lift the material to a predetermined position under the guidance of the positioning linear module, thereby ensuring the accuracy and stability of the blue film tearing operation.

[0020] Compared with the prior art, the advantages and positive effects of the utility model are:

[0021] In the utility model, through a series of ingenious designs, the dependence on manual labor is greatly reduced. For example, the coordinated work of the linear module, the upper and lower linear modules and the clamping claws in the equipment realizes the automation of the film tearing action without the need for frequent manual intervention. The automatic position adjustment of the waste bin and the precise lifting and positioning of the material reduce the need for manual operation. At the same time, the limit cylinder and the photoelectric sensor ensure the accuracy of the material position, reduce the scrap rate caused by human errors, thereby reducing the cost of manual repair and rework, and solving the problem of great waste of labor caused by the existing technology in the background technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is an isometric view of a multi-station pasting and multi-station tearing blue film device disclosed in an embodiment of the utility model;

[0023] Figure 2 This is an axial view without a protective cover of a multi-station blue film tearing device disclosed in an embodiment of the utility model.

[0024] Legend:

[0025] 1. Screw; 2. Electric control button and lighthouse; 3. Solenoid valve; 4. Bottom plate; 5. Pressure reducing valve; 6. Electric control box; 7. Adjustment foot; 8. Limit cylinder; 9. Positioning linear module; 10. Lifting cylinder; 11. Linear module; 12. Upper and lower linear modules; 13. Gripper; 14. Waste bin; 15. Photoelectric sensor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] This embodiment provides a technical solution, such as Figure 1 to Figure 2 As shown, a multi-station blue film tearing device includes a base plate 4, the bottom of the base plate 4 is fixedly connected to an adjusting foot 7, a linear module 11 is fixedly connected to the base plate 4, the linear module 11 is fixedly connected to upper and lower linear modules 12, the bottoms of the upper and lower linear modules 12 are fixedly connected to clamps 13, and the linear module 11 is fixedly connected to a waste bin 14.

[0028] A sliding rod is fixedly connected to the waste bin 14. Two sliding rods are provided on the waste bin 14. A motor is fixedly connected to the sliding rod far away from the waste bin 14 of the two sliding rods. A screw rod 1 is fixedly connected to the motor on the waste bin 14. The screw rod 1 is threadedly connected to the sliding rod near the waste bin 14 to enhance the adaptability of the equipment: the position or angle of the waste bin 14 can be flexibly adjusted according to factors such as the position change of the material tray on the production line and the speed at which the waste is generated, thereby enhancing the adaptability of the equipment under different production conditions;

[0029] In the utility model, through a series of ingenious designs, the dependence on manual labor is greatly reduced. For example, the coordinated work of the linear module 11, the upper and lower linear modules 12 and the clamping jaws 13 in the equipment realizes the automation of the film tearing action without frequent manual intervention. The automatic position adjustment of the waste bin 14 and the precise lifting and positioning of the material reduce the need for manual operation. At the same time, the precise limit cylinder 8 and the photoelectric sensor 15 ensure the accuracy of the material position, reduce the scrap rate caused by human errors, thereby reducing the cost of manual repair and rework, and solving the problem of great waste of labor caused by the prior art in the background technology.

[0030] Further, such as Figure 1 , Figure 2 As shown, the bottom plate 4 is fixedly connected with a solenoid valve 3, and the solenoid valve 3 is fixedly connected with a pressure reducing valve 5. Through the cooperation of the solenoid valve 3 and the pressure reducing valve 5, the pressure of the gas in the equipment can be accurately adjusted and controlled to ensure that the gas pressure is always within a suitable range, providing stable and accurate power support for the actions of various components of the equipment, thereby improving the accuracy and consistency of the blue film tearing operation;

[0031] The bottom of the base plate 4 is fixedly connected with an electric control box 6, the base plate 4 is installed with an electric control button and a lighthouse 2, and the electromagnetic valve 3 is fixedly connected with a positioning linear module 9. By fixing the electromagnetic valve 3 and the pressure reducing valve 5 on the base plate 4, the precise control and regulation of the gas pressure in the equipment can be achieved. The electromagnetic valve 3 can quickly and accurately control the on and off of the gas, ensuring that the gas is supplied to the corresponding components at the required time to achieve precise motion control, and the pressure reducing valve 5 can adjust the input gas pressure to a suitable working pressure range to ensure that all parts of the equipment operate under stable and safe pressure conditions, avoiding excessive or low pressure from damaging the equipment or affecting its normal working performance. This helps to improve the stability and reliability of the equipment operation, extend the service life of the equipment, and ensure the accuracy and efficiency of the blue film tearing operation;

[0032] A limit cylinder 8 is slidably connected between the two sliding rods on the waste bin 14, and a photoelectric sensor 15 is fixedly connected to the limit cylinder 8. By arranging the limit cylinder 8 slidably connected between the two sliding rods of the waste bin 14 and the photoelectric sensor 15 fixed on the limit cylinder 8, accurate limitation of the material position is achieved. The slidably connected limit cylinder 8 can flexibly adjust its position according to the material specifications to ensure that the material moves within a specific range, thereby improving the accuracy of the blue film tearing operation;

[0033] A lifting cylinder 10 is fixedly connected to the positioning linear module 9. By setting the lifting cylinder 10 fixedly connected to the positioning linear module 9, accurate lifting and positioning of the material is achieved: the lifting cylinder 10 can accurately lift the material to a predetermined position under the guidance of the positioning linear module 9, thereby ensuring the accuracy and stability of the blue film tearing operation.

[0034] Working principle:

[0035] like Figure 1-2 As shown: first, place the material tray on the track and start the equipment, the track starts to move, when the material tray reaches the specified position, the limit cylinder 8 extends to limit the position, then the clamping claw 13 enters the station to tear the film after the material tray is in place, after the film tearing is completed, the waste film is placed in the waste bin 14 by the clamping claw 13, then, the limit of the original limit side is opened, the material tray is moved away, and a position is made available for the operation of the next material tray, and the cycle is repeated;

[0036] During the whole process, the position of the waste bin 14 can be flexibly adjusted according to the actual situation through the sliding rod, motor and screw 1 to ensure the accurate reception of waste film. The solenoid valve 3 and the pressure reducing valve 5 accurately control the gas pressure to ensure the accurate movement of each component. The lifting cylinder 10 on the positioning linear module 9 ensures the precise positioning of the material tray, while the limit cylinder 8 and the photoelectric sensor 15 ensure that the material tray is in the correct position, thereby realizing efficient, accurate and stable operation of the equipment, realizing simultaneous film tearing at six stations at low cost, improving product yield and production efficiency, saving costs and reducing waste.

[0037] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A multi-station blue film tearing device, comprising a bottom plate (4), characterized in that: The bottom of the base plate (4) is fixedly connected to an adjusting foot (7), the base plate (4) is fixedly connected to a linear module (11), the linear module (11) is fixedly connected to an upper and lower linear module (12), the bottoms of the upper and lower linear modules (12) are fixedly connected to a clamping claw (13), and the linear module (11) is fixedly connected to a waste bin (14).

2. The multi-station blue film tearing equipment according to claim 1, characterized in that: The waste bin (14) is fixedly connected to a sliding rod, and two sliding rods are provided on the waste bin (14). The sliding rod away from the waste bin (14) is fixedly connected to a motor, and the motor on the waste bin (14) is fixedly connected to a screw rod (1), and the screw rod (1) is threadedly connected to the sliding rod on the side close to the waste bin (14).

3. The multi-station blue film tearing equipment according to claim 2 is characterized in that: The base plate (4) is fixedly connected to a solenoid valve (3), and the solenoid valve (3) is fixedly connected to a pressure reducing valve (5).

4. The multi-station blue film tearing equipment according to claim 3 is characterized in that: The bottom of the base plate (4) is fixedly connected to an electric control box (6), an electric control button and a lighthouse (2) are installed on the base plate (4), and a positioning linear module (9) is fixedly connected to the solenoid valve (3).

5. The multi-station blue film tearing equipment according to claim 4 is characterized in that: A limit cylinder (8) is slidably connected between two sliding rods on the waste bin (14), and a photoelectric sensor (15) is fixedly connected to the limit cylinder (8).

6. The multi-station blue film tearing equipment according to claim 4, characterized in that: A lifting cylinder (10) is fixedly connected to the positioning linear module (9).

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