Double-channel screw conveyor for beer packaging box
By designing a dual-channel screw machine for beer packaging boxes, and using a motor to drive the active sprocket to drive two sets of packaging boxes to discharge at the same time, the problem of low efficiency of a single-channel screw machine is solved, and more efficient production flow and synchronous discharge actions are achieved.
Patent Information
- Application Number
- CN202421537121.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-02
AI Technical Summary
When facing a large demand for conveying volume, the existing single-channel screw machines are less efficient and difficult to meet the requirements of rapid production and circulation. Especially during the peak season of beer or large-scale production, it is easy to cause conveying bottlenecks and affect the overall production progress.
A dual-channel screw machine for beer packaging boxes is designed, which drives the active sprocket to rotate through the motor, thereby driving the two sets of packaging boxes to discharge the materials at the same time, so as to achieve processing more packaging boxes within the same time.
The operation speed of the production line is accelerated, production efficiency and capacity are improved, and the cutting operation of the two sets of packaging boxes is kept synchronous and consistent.
Smart Images
Figure CN222820685U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of screw machines, and more specifically, to a double-channel screw machine for beer packaging boxes. Background Art
[0002] Beer is made of wheat malt and barley malt as the main raw materials, with hops added, and is brewed through liquid gelatinization and saccharification, and then liquid fermentation. When processing beer, after the beer is filled and capped, it needs to be sorted and boxed. After the boxing is completed, they usually need to be transported from the boxing area to the next processing or packaging stage, such as coding, labeling, or directly entering the distribution link. The screw conveyor smoothly transports the boxed beer from the boxing machine or boxing area to the next processing point.
[0003] There are some shortcomings in the common conveying equipment at present. First, the single-channel screw machine is often inefficient when facing a large conveying volume demand, and it is difficult to meet the requirements of rapid production and circulation. For example, during the peak season of beer or large-scale production, the single-channel screw machine is likely to cause a conveying bottleneck and affect the overall production progress. Therefore, we need to design a double-channel screw machine for beer packaging boxes to solve the above problems. Utility Model Content
[0004] In order to solve the above problems, the present application provides a double-channel screw machine for beer packaging boxes.
[0005] The present application provides a double-channel screw machine for beer packaging boxes using the following technical solutions:
[0006] A double-channel screw machine for beer packaging boxes comprises a return chain support foot, a screw machine is arranged on the top of the return chain support foot, a return chain tensioning mechanism is arranged on one side of the screw machine, a return chain tensioning spring is arranged on one side of the return chain tensioning mechanism, a return chain channel is arranged above the return chain tensioning mechanism, the return chain channel is located on one side of the screw machine, a screw machine main frame is arranged on the inner side of the screw machine, an inner side plate and an outer side plate are arranged on the spiral channel of the screw machine, a side plate edge protection strip is arranged on the inner side of the outer side plate, two groups of buckle chain plates are arranged on the spiral channel, side pads are arranged on both sides of the two groups of buckle chain plates, bearing pads are arranged below the two groups of side pads, and hook pads are arranged at the bottom of the two side pads.
[0007] Through the above technical solution, when transporting beer boxes, the motor drives the active sprocket to rotate, thereby driving two groups of boxes to be unloaded at the same time, so that more boxes can be processed at the same time. This can speed up the operation of the production line, improve production efficiency and capacity, and ensure that the unloading actions of the two groups of boxes remain synchronized and consistent.
[0008] Furthermore, a motor is provided on one side of the return chain tensioning mechanism, a tail plate is provided at the bottom of the screw machine, a plurality of return chain rollers are provided inside the tail plate, a tail shaft is provided at one end of the tail plate, bearings with seats are provided at both ends of the tail shaft, and a plurality of auxiliary wheels are provided on the outer wall of the tail shaft.
[0009] Furthermore, two passive sprockets are provided on the outer wall of the tail shaft, and a transition roller is provided on the side of the tail plate close to the passive sprocket.
[0010] Furthermore, a first inner support connecting plate is provided on the outer side of the tail of the screw machine, a tail connecting support is provided inside the tail of the screw machine, a welded flat steel pad is provided on the inner side of the tail of the screw machine, and a tail intermediate support is provided below the welded flat steel pad.
[0011] Furthermore, a tail cover plate is provided at the bottom of the screw conveyor, and the tail cover plate is located below the transition drum.
[0012] Furthermore, a second inner support connecting plate is provided on the outside of the head of the screw machine, a torsion seat is provided on the outside of the head of the screw machine, a torsion screw is provided on one side of the torsion seat, a torsion spring is provided on the outer wall sleeve of the torsion screw, and a flat steel pad is provided inside the top of the screw machine.
[0013] Furthermore, the head of the screw machine is provided with a main shaft, the head of the screw machine is provided with a head plate, the outer wall of the main shaft is also provided with multiple auxiliary wheels, the outer wall of the main shaft is provided with two driving sprockets, two reducer flange plates are provided on both sides of the main shaft, and the output end of the motor is fixedly connected to the main shaft.
[0014] Furthermore, a return chain cover is provided outside the return chain channel, a brush is provided inside the return chain cover, a tensioning tail shaft is provided inside the screw machine, tensioning frames are provided on both sides of the screw machine, and multiple tensioning frame rollers are provided above the two tensioning frames.
[0015] In summary, the present application includes at least one of the following beneficial technical effects:
[0016] (1) The utility model has a compact structure, small installation space, high conveying efficiency, wide application range, and high bearing capacity;
[0017] (2) When transporting beer boxes, the utility model drives the active sprocket to rotate through the motor, thereby driving two groups of boxes to be unloaded at the same time, so that more boxes can be processed at the same time. This can speed up the operation of the production line, improve production efficiency and capacity, and ensure that the unloading actions of the two groups of boxes remain synchronized and consistent;
[0018] (3) The side pads and the bearing pads of the utility model are made of polymer materials, which are more wear-resistant. The return chain tensioning spring can automatically tighten the chain inside the chain plate. When the tensioning frame drops to a predetermined height, it will trigger an alarm system to prompt the replacement of the chain. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the screw machine main frame and the screw machine connection structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the connection structure between the motor and the screw machine of the utility model;
[0022] Figure 4 It is a schematic diagram of the connection structure between the tail plate and the return chain roller of the utility model;
[0023] Figure 5 It is a schematic diagram of the connection structure of the welded flat steel pad and the tail middle support of the utility model;
[0024] Figure 6 It is a partial diagram of the utility model;
[0025] Figure 7 This is a schematic diagram of the connection structure between the torsion screw and the torsion spring of the utility model;
[0026] Figure 8 This is a schematic diagram of the connection structure between the auxiliary wheel and the driving sprocket of the utility model;
[0027] Fig. 9 This is a schematic diagram of the connection structure between the main shaft and the reducer flange plate of the utility model;
[0028] Fig.10 This is a schematic diagram of the connection structure between the return chain cover and the brush of the utility model;
[0029] Fig.11 The utility model is a schematic diagram of the connection structure of the tensioning frame and the tensioning frame roller.
[0030] Explanation of the reference numerals: 1. chain support foot; 2. chain tensioning mechanism; 3. chain tensioning spring; 4. chain channel; 5. screw machine; 6. inner plate; 7. outer plate; 8. side plate edge protection strip; 9. buckle chain plate; 10. side pad strip; 11. bearing pad strip; 12. hook pad strip; 13. screw machine main frame; 14. motor; 15. tail plate; 16. chain roller; 17. tail shaft; 18. seat bearing; 19. auxiliary wheel; 20. passive sprocket; 21. transition Roller; 22. First inner support connecting plate; 23. Tail connecting support; 24. Welded flat steel pad; 25. Tail middle support; 26. Tail cover; 27. Head plate; 28. Main shaft; 29. Reducer flange plate; 30. Second inner support connecting plate; 31. Torsion seat; 32. Torsion screw rod; 33. Torsion spring; 34. Flat steel pad; 35. Driving sprocket; 36. Return chain cover; 37. Brush; 38. Tensioner tail shaft; 39. Tensioner frame; 40. Tensioner roller. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0032] Reference Figure 1-Figure 11 A double-channel screw machine for beer packaging box comprises a return chain support foot 1, a screw machine 5 is arranged on the top of the return chain support foot 1, a return chain tensioning mechanism 2 is arranged on one side of the screw machine 5, a return chain tensioning spring 3 is arranged on one side of the return chain tensioning mechanism 2, a return chain channel 4 is arranged above the return chain tensioning mechanism 2, the return chain channel 4 is located on one side of the screw machine 5, a screw machine main frame 13 is arranged on the inner side of the screw machine 5, an inner side plate 6 and an outer side plate 7 are arranged on the spiral channel of the screw machine 5, a side plate edge protection strip 8 is arranged on the inner side of the outer side plate 7, two groups of buckle chain plates 9 are arranged on the spiral channel, side pads 10 are arranged on both sides of the two groups of buckle chain plates 9, bearing pads 11 are arranged below the two groups of side pads 10, and hook pads 12 are arranged at the bottom of the two side pads 10.
[0033] When transporting beer packaging boxes, the motor 14 drives the active sprocket 35 to rotate, which can drive the passive sprocket 20 to rotate. When the active sprocket 35 and the passive sprocket 20 rotate, they can drive the buckle chain plate 9 to rotate, thereby driving the two groups of packaging boxes to be unloaded at the same time, and more packaging boxes can be processed at the same time. In this way, the operation speed of the production line can be accelerated, the production efficiency and capacity can be improved, and the unloading actions of the two groups of packaging boxes can be ensured to be synchronized and consistent.
[0034] The side pad strip 10 and the back bearing pad strip 11 are made of polymer material and are more wear-resistant.
[0035] The chain return tensioning spring 3 can automatically tighten the chain inside the chain link plate 9. When the tensioning frame 39 drops to a predetermined height, an alarm system will be triggered to prompt the user to replace the chain.
[0036] The utility model has the advantages of compact structure, small installation space, high conveying efficiency, wide application range and high bearing capacity.
[0037] Reference Figure 3-Figure 4 A motor 14 is provided on one side of the return chain tensioning mechanism 2, a tail plate 15 is provided at the bottom of the screw machine 5, a plurality of return chain rollers 16 are provided inside the tail plate 15, a tail shaft 17 is provided at one end of the tail plate 15, both ends of the tail shaft 17 are provided with seat bearings 18, a plurality of auxiliary wheels 19 are provided on the outer wall of the tail shaft 17, two passive sprockets 20 are provided on the outer wall of the tail shaft 17, and a transition roller 21 is provided on the side of the tail plate 15 close to the passive sprocket 20.
[0038] Reference Figure 5-Figure 6 A first inner support connecting plate 22 is provided on the outer side of the tail of the screw machine 5, a tail connecting support 23 is provided inside the tail of the screw machine 5, a welded flat steel pad 24 is provided on the inner side of the tail of the screw machine 5, a tail intermediate support 25 is provided below the welded flat steel pad 24, and a tail cover plate 26 is provided at the bottom of the screw machine 5, and the tail cover plate 26 is located below the transition drum 21.
[0039] Reference Figure 7 A second inner support connecting plate 30 is provided on the outside of the head of the screw machine 5, a torsion seat 31 is provided on the outside of the head of the screw machine 5, a torsion screw rod 32 is provided on one side of the torsion seat 31, a torsion spring 33 is provided on the outer wall of the torsion screw rod 32, and a flat steel pad 34 is provided inside the top of the screw machine 5.
[0040] Reference Figure 8-Figure 11 A main shaft 28 is provided at the head of the screw machine 5, a head plate 27 is provided at the head of the screw machine 5, a plurality of auxiliary wheels 19 are also provided on the outer wall of the main shaft 28, two driving sprockets 35 are provided on the outer wall of the main shaft 28, two reducer flange plates 29 are provided on both sides of the main shaft 28, the output end of the motor 14 is fixedly connected to the main shaft 28, a return chain cover 36 is provided on the outside of the return chain channel 4, a brush 37 is provided inside the return chain cover 36, a tensioning tail shaft 38 is provided on the inner side of the screw machine 5, tensioning frames 39 are provided on both sides of the interior of the screw machine 5, and a plurality of tensioning frame rollers 40 are provided above the two tensioning frames 39.
[0041] Working principle: When transporting beer boxes, the motor 14 drives the active sprocket 35 to rotate, which can drive the passive sprocket 20 to rotate. When the active sprocket 35 and the passive sprocket 20 rotate, they can drive the buckle chain plate 9 to rotate, and then drive the two groups of boxes to unload at the same time, so that more boxes can be processed at the same time. This can speed up the operation speed of the production line, improve production efficiency and production capacity, and ensure that the unloading actions of the two groups of boxes remain synchronized and consistent. The return chain tensioning spring 3 can automatically tighten the chain inside the buckle chain plate 9. When the tensioning frame 39 drops to a predetermined height, it will trigger the alarm system to prompt the replacement of the chain.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A double-channel screw machine for beer packaging boxes, characterized in that: include: A return chain support foot (1), wherein a spiral machine (5) is provided on the top of the return chain support foot (1), a return chain tensioning mechanism (2) is provided on one side of the spiral machine (5), a return chain tensioning spring (3) is provided on one side of the return chain tensioning mechanism (2), a return chain channel (4) is provided above the return chain tensioning mechanism (2), the return chain channel (4) is located on one side of the spiral machine (5), a spiral machine main frame (13) is provided on the inner side of the spiral machine (5), an inner side plate (6) and an outer side plate (7) are provided on the spiral channel of the spiral machine (5), a side plate edge protection strip (8) is provided on the inner side of the outer side plate (7), two groups of buckle chain plates (9) are provided on both sides of the two groups of buckle chain plates (9), bearing pads (11) are provided below the two groups of side pads (10), and hook pads (12) are provided at the bottom of the two side pads (10).
2. A double-channel screw machine for beer packaging boxes according to claim 1, characterized in that: A motor (14) is provided on one side of the return chain tensioning mechanism (2), a tail plate (15) is provided at the bottom of the screw machine (5), a plurality of return chain rollers (16) are provided inside the tail plate (15), a tail shaft (17) is provided at one end of the tail plate (15), seat bearings (18) are provided at both ends of the tail shaft (17), and a plurality of auxiliary wheels (19) are provided on the outer wall of the tail shaft (17).
3. A double-channel screw machine for beer packaging boxes according to claim 2, characterized in that: Two passive sprockets (20) are arranged on the outer wall of the tail shaft (17), and a transition roller (21) is arranged on the side of the tail plate (15) close to the passive sprocket (20).
4. A double-channel screw machine for beer packaging box according to claim 1, characterized in that: A first inner support connecting plate (22) is provided on the outer side of the tail of the screw machine (5), a tail connecting support (23) is provided inside the tail of the screw machine (5), a welded flat steel pad (24) is provided on the inner side of the tail of the screw machine (5), and a tail intermediate support (25) is provided below the welded flat steel pad (24).
5. The double-channel screw machine for beer packaging box according to claim 3, characterized in that: The bottom of the screw conveyor (5) is provided with a tail cover plate (26), and the tail cover plate (26) is located below the transition roller (21).
6. A double-channel screw machine for beer packaging box according to claim 1, characterized in that: A second inner support connecting plate (30) is provided on the outside of the head of the screw machine (5), a torsion seat (31) is provided on the outside of the head of the screw machine (5), a torsion screw rod (32) is provided on one side of the torsion seat (31), a torsion spring (33) is sleeved on the outer wall of the torsion screw rod (32), and a flat steel pad (34) is provided inside the top of the screw machine (5).
7. A double-channel screw machine for beer packaging box according to claim 2, characterized in that: The head of the screw machine (5) is provided with a main shaft (28), the head of the screw machine (5) is provided with a head plate (27), the outer wall of the main shaft (28) is also provided with a plurality of auxiliary wheels (19), the outer wall of the main shaft (28) is provided with two driving sprockets (35), two reducer flange plates (29) are provided on both sides of the main shaft (28), and the output end of the motor (14) is fixedly connected to the main shaft (28).
8. The double-channel screw machine for beer packaging box according to claim 1, characterized in that: A return chain cover (36) is provided outside the return chain channel (4), a brush (37) is provided inside the return chain cover (36), a tensioning tail shaft (38) is provided inside the screw machine (5), tensioning frames (39) are provided on both sides of the screw machine (5), and a plurality of tensioning frame rollers (40) are provided above the two tensioning frames (39).