Anti-blocking air seal machine
By using the combination of forward-rotation breaking and reverse-rotation breaking plates in the anti-blocking air shutter, the problem of easy damage to the flexible contact part in the prior art is solved, efficient dispersion and normal transportation of materials are achieved, and the service life and efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202420798839.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The flexible contact parts of the existing anti-blocking air shutters are prone to wear, impact or chemical corrosion during long-term use, resulting in a short life and require frequent replacement and maintenance.
An anti-blocking air shutter is designed, using forward-rotation breaking and reverse breaking flakes to quickly disperse the materials that enter the internal air shutter to avoid blockage, and ensure the normal transportation of materials through the rotation of the impeller.
It effectively improves the material conveying efficiency, reduces energy consumption and production time, and extends the service life of the air shutter and reduces maintenance frequency.
Smart Images

Figure CN222820856U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of air locks, and particularly relates to an anti-blocking air lock. Background Art
[0002] The air lock is a device used to prevent pipes or equipment from being blocked, and is usually used in conveying systems that handle granular or powdery materials. It can prevent large particles or solid materials from entering the pipe or equipment by setting up special structures or components, thereby maintaining normal flow. The anti-blocking air lock is a specially designed air lock that prevents blockage by setting flexible components on the blades. These flexible components can automatically adjust their positions according to the flow of the material to ensure smooth passage of the material and prevent blockage.
[0003] For example, the utility model with announcement number CN218370497U discloses an anti-blocking unloading air lock, a shell, a feed port located at one end of the shell, a discharge port located at the other end of the shell, and an impeller assembly installed in the shell. The impeller assembly includes a rotating shaft and an impeller installed on the rotating shaft. The blades of the impeller include a distal axis part and a proximal axis part. The distal axis part in contact with the shell is provided with a flexible contact part. In the present patent scheme, blockage is prevented by providing a flexible component on the impeller. The flexible contact part is easily affected by factors such as wear, impact or chemical corrosion of the material during long-term use, resulting in a short lifespan and the need for frequent replacement and maintenance. Utility Model Content
[0004] In view of this, the utility model aims at the deficiencies of the prior art and provides an anti-blocking air lock. The forward-rotating breaking frame and the reverse-rotating breaking plate can quickly break up the agglomerated materials entering the air lock, avoid clogging the air lock, ensure normal material transportation, effectively improve the material transportation efficiency, and reduce energy consumption and production time.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: an anti-blocking air lock, including a box body, a discharge shell is arranged at the discharge port opened at the lower end of the box body, a mounting plate 1 is welded and fixed to the lower end of the discharge shell, a scattering box is arranged in the connecting port opened at the upper end of the box body, a feed shell is arranged at the feed port opened at the upper end of the scattering box, a mounting plate 2 is welded and fixed to the mountain end of the feed shell, an impeller is rotatably connected to the inside of the box body through a rotating shaft, an electric drive unit for driving the impeller to rotate is arranged on the right side of the box body, an anti-blocking scattering mechanism is arranged inside the scattering box, the electric drive unit includes a motor 1 arranged on the right side of the box body, and the output shaft of the motor 1 is connected to the right end of the rotating shaft through a coupling. The anti-blocking and breaking up mechanism includes a sleeve rotatably arranged inside the breaking up box, a plurality of breaking up plates are arranged on the outer arc surface of the sleeve, a rotating column is rotatably arranged inside the sleeve, a rotating plate is arranged at the right end of the rotating column, two rotating frames are arranged on the left side of the rotating plate, and a plurality of breaking up frames are arranged on the opposite inner side surfaces of the two rotating frames, a fixed sleeve on the left side of the outer arc surface of the sleeve is provided with a bevel gear 2, a fixed sleeve on the left side of the outer arc surface of the rotating column is provided with a bevel gear 1, and a linkage drive unit is arranged on the left side of the breaking up box, and the linkage drive unit includes a motor 2 arranged on the left side of the breaking up box, and the output shaft of the motor 2 is provided with a bevel gear through a coupling, and the bevel gear 1 and the bevel gear 2 are both meshed and connected with the bevel gear.
[0006] As a further improvement of the utility model, a protective shell is arranged at the left end of the breaking box, and the second motor, the first bevel gear, the second bevel gear and the bevel gear are all located inside the protective shell.
[0007] As a further improvement of the present invention, a control panel is provided on the front side of the box body, and the motor 1 and the motor 2 are both electrically connected to the control panel.
[0008] As a further improvement of the utility model, the disassembling frames and the disassembling sheets are arranged in an alternating and staggered manner.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] The camshaft is driven by the gear of the conveyor and the gear of the conveyor is rotated to move the impeller to the conveyor, and the camshaft is driven by the gear of the conveyor to move the impeller to the conveyor.
[0011] Secondly, the operation of motor one and motor two can be quickly controlled through the control panel, which is convenient for personnel to use.
[0012] Thirdly, the scattering frames and scattering plates are arranged in an alternating staggered manner, so that the materials can experience more cutting and impact when passing through the gap between the scattering frames and the scattering plates, which helps to scatter the materials faster and more evenly, thereby improving the scattering efficiency of the materials.
[0013] Fourthly, the protective shell can prevent the second motor, the first bevel gear, the second bevel gear and the bevel gear from being affected by dust and causing failure, so that the anti-blocking air shut-off device can operate more stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0017] Figure 3 It is a front cross-sectional structural schematic diagram of the utility model;
[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the scattering box of the utility model from top view.
[0019] In the figure: 101, box body; 102, discharge shell; 103, motor 1; 104, impeller; 105, scattering box; 106, feed shell; 201, protective shell; 202, motor 2; 203, rotating frame; 204, scattering frame; 205, sleeve; 206, rotating plate; 207, scattering piece; 208, bevel gear; 209, rotating column; 210, bevel gear 1; 211, bevel gear 2; 301, control panel. DETAILED DESCRIPTION
[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.
[0021] like Figure 1 , 2 As shown in Figures 3 and 4, an anti-blocking air lock comprises a box body 101, a discharge port opened at the lower end of the box body 101 is provided with a discharge shell 102, a mounting plate 1 is welded and fixed to the lower end of the discharge shell 102, a scattering box 105 is provided in the connecting port opened at the upper end of the box body 101, a feed shell 106 is provided at the feed port opened at the upper end of the scattering box 105, a mounting plate 2 is welded and fixed to the top of the feed shell 106, an impeller 104 is rotatably connected to the interior of the box body 101 through a rotating shaft, an electric drive unit for driving the impeller 104 to rotate is provided on the right side of the box body 101, an anti-blocking scattering mechanism is provided inside the scattering box 105, and the electric drive unit comprises a motor 103 arranged on the right side of the box body 101, and the output shaft of the motor 103 is connected to the right end of the rotating shaft through a coupling.
[0022] like Figure 1 , 2As shown in 3 and 4, the anti-blocking dispersing mechanism includes a sleeve 205 rotatably arranged inside the dispersing box 105, a plurality of dispersing pieces 207 are arranged on the outer arc surface of the sleeve 205, a rotating column 209 is rotatably arranged inside the sleeve 205, a rotating plate 206 is arranged on the right end of the rotating column 209, two rotating frames 203 are arranged on the left side of the rotating plate 206, a plurality of dispersing frames 204 are arranged on the opposite inner side surfaces of the two rotating frames 203, and the left side of the outer arc surface of the sleeve 205 is fixed The fixed sleeve is provided with a bevel gear 211, the fixed sleeve on the left side of the outer arc surface of the rotating column 209 is provided with a bevel gear 1 210, and a linkage drive unit is provided on the left side of the breaking up box 105. The linkage drive unit includes a motor 202 arranged on the left side of the breaking up box 105, and the output shaft of the motor 202 is provided with a bevel gear 208 through a coupling. The bevel gear 1 210 and the bevel gear 2 211 are both meshed and connected with the bevel gear 208, and the breaking up frame 204 and the breaking up plates 207 are arranged in an alternating staggered manner.
[0023] like Figure 1 As shown, a control panel 301 is disposed on the front side of the box body 101 , and the motor 1 103 and the motor 2 202 are both electrically connected to the control panel 301 .
[0024] The anti-blocking air lock is installed on the feeding system through the mounting plate 1 and the mounting plate, and then the control panel 301 is used to control the motor 103 to run, and the output shaft rotates to drive the impeller 104 to rotate. When the material enters the inside of the scattering box 105 from the feed shell 106, the control panel 301 is used to control the motor 202 to run, and the output shaft rotates to drive the bevel gear 208 to rotate, so that the helical gear 1 210 meshing with it on the left side rotates forward to drive the rotating plate 206 on the right side of the rotating column 209 to rotate, thereby causing the rotating frame 20 The scattering frame 204 on 3 rotates forward to scatter the materials, and at the same time, the bevel gear 208 rotates, and also drives the helical gear 211 meshing with it on the right side to reverse and drive the scattering piece 207 on the sleeve 205 to reverse, so as to further scatter the agglomerated materials. The scattered materials enter the interior of the box body 101 and fill into the gaps formed between the blades of the rotating impeller 104. As the impeller 104 continues to rotate, the materials originally located on the upper part of the impeller 104 are carried by the blades and gradually move to the bottom, so that the materials are discharged from the discharge shell 102.
[0025] The scattering frame 204 and the scattering plates 207 are arranged in an alternating staggered manner, so that the material can experience more cutting and impact when passing through the gap between the scattering frame 204 and the scattering plates 207, which helps to scatter the material faster and more evenly.
[0026] According to another embodiment of the present invention, Figure 1 , 2As shown in Figures 3 and 4, a protective shell 201 is provided at the left end of the beating box 105, and the motor 202, the bevel gear 1 210, the bevel gear 211 and the bevel gear 208 are all located inside the protective shell 201. The protective shell 201 can prevent the motor 202, the bevel gear 1 210, the bevel gear 211 and the bevel gear 208 from being affected by dust and causing malfunctions.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. An anti-blocking air lock, comprising a box (101), characterized in that: A discharge shell (102) is provided at the discharge port opened at the lower end of the box body (101), a first mounting plate is welded and fixed to the lower end of the discharge shell (102), a scattering box (105) is provided in the connection port opened at the upper end of the box body (101), a feed shell (106) is provided at the feed port opened at the upper end of the scattering box (105), a second mounting plate is welded and fixed to the upper end of the feed shell (106), an impeller (104) is rotatably connected to the inside of the box body (101) via a rotating shaft, an electric drive unit for driving the impeller (104) to rotate is provided on the right side of the box body (101), and an anti-blocking scattering mechanism is provided inside the scattering box (105).
2. The anti-blocking air lock according to claim 1, characterized in that: The electric drive unit comprises a motor 1 (103) arranged on the right side of the housing (101), and the output shaft of the motor 1 (103) is connected to the right end of the rotating shaft through a coupling.
3. The anti-blocking air lock according to claim 2, characterized in that: The anti-blocking dispersing mechanism comprises a sleeve (205) rotatably arranged inside a dispersing box (105), a plurality of dispersing plates (207) being arranged on the outer arc surface of the sleeve (205), a rotating column (209) being rotatably arranged inside the sleeve (205), a rotating plate (206) being arranged at the right end of the rotating column (209), two rotating frames (203) being arranged on the left side of the rotating plate (206), a plurality of dispersing frames (204) being arranged on the opposite inner side surfaces of the two rotating frames (203), a bevel gear 2 (211) being arranged on the fixed sleeve on the left side of the outer arc surface of the sleeve (205), a bevel gear 1 (210) being arranged on the fixed sleeve on the left side of the outer arc surface of the rotating column (209), and a linkage driving unit being arranged on the left side of the dispersing box (105).
4. The anti-blocking air lock according to claim 3, characterized in that: The linkage drive unit comprises a second motor (202) arranged on the left side of the scattering box (105); the output shaft of the second motor (202) is provided with a bevel gear (208) via a coupling; and the first bevel gear (210) and the second bevel gear (211) are both meshedly connected with the bevel gear (208).
5. The anti-blocking air lock according to claim 4, characterized in that: A protective shell (201) is provided at the left end of the breaking box (105), and the second motor (202), the first bevel gear (210), the second bevel gear (211) and the bevel gear (208) are all located inside the protective shell (201).
6. The anti-blocking air lock according to claim 3, characterized in that: The disintegration frames (204) and the disintegration plates (207) are arranged in an alternating staggered manner.
7. The anti-blocking air lock according to claim 4, characterized in that: A control panel (301) is provided on the front side of the box body (101), and the motor 1 (103) and the motor 2 (202) are both electrically connected to the control panel (301).
Citation Information
Patent Citations
Anti-blocking discharging air seal machine
CN218370497U