Rail fastener with ultra-large adjustment amount

By designing the super-large adjustment track fastener and using a combination of tiled plate, expansion bolts, limiting mechanisms and support mechanisms, the problem of insufficient heightening of the existing track fastener is solved, efficient limiting and adjustment of the track is achieved, and installation flexibility and driving safety are improved.

CN222821991UActive Publication Date: 2025-05-02YANGZHOU NUCLEAR POWER METAL PROD CO LTD
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Patent Information

Application Number
CN202421654869.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-13
Publication Date
2025-05-02
Estimated Expiration
2034-07-13

AI Technical Summary

Technical Problem

The maximum height adjustment amount of existing track fasteners is usually 30-40mm, which cannot meet the situation where the structural settlement amount exceeds the maximum allowable height adjustment amount, affecting the installation and driving safety of the track.

Method used

An extra-large adjustment track fastener is designed, using a combination of tiled plate, expansion bolts, limiting mechanism and support mechanism. Through the combination of limiting mechanism and support mechanism, efficient limiting and adjustment of the track is achieved.

Benefits of technology

This extra-large adjustment track fastener can adapt to tracks of different heights, improves the flexibility and practicality of track installation, and ensures the stability of the track and driving safety.

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Abstract

The utility model relates to the technical field of track fasteners, in particular to a track fastener with ultra-large adjustment amount, which comprises a C-shaped plate, first round holes are arranged at two ends of the C-shaped plate, two second round holes are arranged at the bottom of the C-shaped plate, and first expansion bolts are arranged at positions, corresponding to the two first round holes, of the top of the C-shaped plate. According to the rail fastener with the ultra-large adjustment amount, the limiting mechanisms are arranged at the two ends of the interior of the U-shaped plate, the rail fastener with the ultra-large adjustment amount can be conveniently fixed to a corresponding sleeper through the U-shaped plate and the two first expansion bolts, the base plate with the proper thickness is placed in the U-shaped plate, and the top of the base plate makes contact with the bottom of a rail; and then a rotating block is rotated to enable a moving plate and a bearing plate to move to the position, a fixing base, a telescopic plate and a containing groove are used in cooperation to support the bearing plate, an installed second expansion bolt is used for extruding and limiting an elastic strip, the elastic strip makes extrusion contact with the track, the track is limited, and using is more convenient and faster.
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Description

Technical Field

[0001] The utility model relates to the technical field of track fasteners, and specifically relates to an ultra-large adjustment amount track fastener. Background Technique

[0002] Track fasteners are an important part of the railway track system. They are used to fix the track on the sleeper to ensure the stability and safety of the track. Uneven settlement of the rail transit civil structure is a common disease in engineering. The size of the uneven settlement is affected by engineering geological conditions, construction technology, construction quality and other aspects. The uneven settlement of the civil structure causes the track to be uneven, which may seriously affect the driving safety when it is serious. When the uneven settlement is small, it can be solved by adjusting the height of the track fastener. At present, the maximum height adjustment amount of commonly used fasteners is generally 30 - 40 mm. If the structural settlement amount exceeds the maximum allowable height adjustment amount of the fastener, the conventional fastener cannot meet the height adjustment requirements, affecting the installation of the track. Content of the Utility Model

[0003] The purpose of the utility model is to provide an ultra-large adjustment amount track fastener to solve the problems raised in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] An ultra-large adjustment amount track fastener includes a U-shaped plate. Circular holes one are opened at both ends of the U-shaped plate, and two circular holes two are opened at the bottom of the U-shaped plate. Expansion bolts one are arranged at the positions corresponding to the two circular holes one on the top of the U-shaped plate. A cushion plate is arranged at the middle position of the inner bottom surface of the U-shaped plate. Limiting mechanisms are arranged at both ends inside the U-shaped plate, and two supporting mechanisms are arranged in a matching manner on the limiting mechanisms.

[0006] Further, the limiting mechanism includes a fixed shell. The bottom of the fixed shell is fixedly connected to the inner bottom surface of the U-shaped plate. A moving plate is slidably connected inside the fixed shell, and a bearing plate is fixedly connected to one side of the moving plate. A circular hole four is opened at the middle position of the bearing plate. An arc-shaped groove one is opened at the top of one side edge of the bearing plate, and two arc-shaped grooves two are opened at the top of the other side edge of the bearing plate. An expansion bolt two is arranged at the position corresponding to the circular hole four on the bearing plate. A spring clip is arranged on the top of the bearing plate, and the spring clip is in contact with the inner side walls of the arc-shaped groove one and the two arc-shaped grooves two.

[0007] Preferably, a plurality of rotation holes one are opened at the top of the fixed shell, and a rotating rod is rotatably connected inside the rotation holes one. A gear is fixedly sleeved on the top of the rotating rod, and two adjacent gears among the plurality of gears are meshed with each other. A plurality of threaded holes one are evenly opened on the moving plate. The inner bottom surface of the fixed shell is evenly rotatably connected with screw rods, and the screw rods are in threaded connection with the threaded holes one at the corresponding positions.

[0008] Preferably, a rectangular shell is fixedly connected to the top of the fixed shell, and a second rotating hole is formed in the top of the rectangular shell. The tops of the plurality of rotating rods are all rotatably connected to the inner top surface of the rectangular shell. A rotating block is arranged on the rectangular shell in a matching manner, and the bottom of the rotating block passes through the second rotating hole and is fixedly connected to the top of the rotating rod at the corresponding position.

[0009] Preferably, placing grooves are formed at both ends of the bottom of the bearing plate, and a connecting notch is formed at a position corresponding to one end of the placing groove at the bottom of the bearing plate. A bottom plate is fixedly connected to the bottom of one side of the fixed shell, and the bottom of the bottom plate is fixedly connected to the inner top surface of the U-shaped plate. A third round hole is formed in the bottom plate, and the third round hole is slidably connected to the second expansion bolt. Two fixing seats are fixedly connected to the top of the bottom plate, and a telescopic plate is rotatably connected to the inside of the fixing seat. One end of the telescopic plate is rotatably connected to the other end inside the placing groove through a shaft rod.

[0010] Furthermore, the support mechanism includes a rectangular plate. One side of the rectangular plate is fixedly connected to one side of the fixed shell. A sliding through hole is formed in the rectangular plate. A slider is slidably connected to the inside of the sliding through hole, and a second threaded hole is formed at one end of the slider. A connecting bolt is screwed into the second threaded hole.

[0011] Preferably, a plurality of plugging grooves are uniformly formed on an inner side wall of the sliding through hole. An L-shaped hole is formed at the other end of the slider, and an L-shaped block is slidably connected to the inside of the L-shaped hole. One end of the L-shaped block is slidably plugged into the plugging groove at the corresponding position.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. By arranging limiting mechanisms at both ends inside the U-shaped plate and using the U-shaped plate and the two first expansion bolts, it is convenient to fix the super-large adjustment amount track fastener on the corresponding sleeper. And by placing a cushion plate with an appropriate thickness inside the U-shaped plate, the top of the cushion plate is in contact with the bottom of the track. Then, by rotating the rotating block, the moving plate and the bearing plate are moved to the corresponding position, and the bearing plate is supported by the cooperation of the fixing seat, the telescopic plate and the placing groove. Then, the second expansion bolt after installation is used to squeeze and limit the elastic strip, so that the elastic strip is in extrusion contact with the track to limit the track, which is more convenient to use. And by adjusting the positions of the bearing plate and the elastic strip, the super-large adjustment amount track fastener can adapt to tracks of different heights, improving the practicability of the super-large adjustment amount track fastener;

[0014] 2. By providing two support mechanisms on the limit mechanism, and by sliding the slider, the slider is moved to an appropriate position, and by pushing the L-shaped block to move, one end of the L-shaped block is inserted into the corresponding insertion slot, thereby fixing the position of the slider. Then, by rotating the connecting bolt, one end of the connecting bolt is in pressing contact with the corresponding telescopic plate, so that the slider, the connecting bolt, the L-shaped block and the insertion slot are used in cooperation to limit the telescopic plate, and further limit the bearing plate connected to the telescopic plate, so that when the limit mechanism is used, the bearing plate will not change its position, ensuring the use effect of the limit mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the positional relationship between the C-shaped plate and the backing plate in the present utility model;

[0017] Figure 3 is a schematic diagram of the structure of the limit mechanism in the present utility model;

[0018] Figure 4 is a schematic diagram of the positional relationship between the bearing plate and the moving plate in the present utility model;

[0019] Figure 5 is a schematic diagram of the structure of the support mechanism in the present utility model;

[0020] Figure 6 is a schematic diagram of the structure of the slider in the present utility model.

[0021] In the figure: 100, C-shaped plate; 101, round hole one; 102, round hole two; 110, expansion bolt one; 120, backing plate; 200, limit mechanism; 210, fixed shell; 211, screw rod; 212, rotation hole one; 220, bottom plate; 221, round hole three; 230, bearing plate; 231, placement groove; 232, connection notch; 233, round hole four; 234, arc groove one; 235, arc groove two; 240, expansion bolt two; 250, rectangular shell; 251, rotating rod; 252, gear; 253, rotating block; 254, rotation hole two; 260, moving plate; 261, thread hole one; 270, fixed seat; 271, telescopic plate; 280, elastic strip; 300, support mechanism; 310, rectangular plate; 311, sliding through hole; 312, insertion slot; 320, slider; 321, thread hole two; 322, L-shaped hole; 330, connecting bolt; 340, L-shaped block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1

[0024] Please refer to Figure 1-6 , in the embodiment of the present utility model, an ultra-large adjustment amount track fastener includes a U-shaped plate 100. Circular holes 101 are provided at both ends of the U-shaped plate 100, and two circular holes 102 are provided at the bottom of the U-shaped plate 100. Expansion bolts 110 are provided at the positions corresponding to the two circular holes 101 on the top of the U-shaped plate 100. A cushion plate 120 is provided at the middle position of the inner bottom surface of the U-shaped plate 100. Limiting mechanisms 200 are provided at both ends inside the U-shaped plate 100, and two supporting mechanisms 300 are provided in a matching manner on the limiting mechanisms 200.

[0025] Specifically, by placing the ultra-large adjustment amount track fastener at an appropriate position, the ultra-large adjustment amount track fastener can be fixed on the corresponding sleeper by using the U-shaped plate 100 and the two expansion bolts 110. An appropriate thickness of the cushion plate 120 is placed inside the U-shaped plate 100, so that the top of the cushion plate 120 contacts the bottom of the track. Then, the limiting mechanism 200 is used to limit and fix the track, and the supporting mechanism 300 is used to assist in supporting the limiting mechanism 200. Moreover, the limiting mechanism 200 has an ultra-large adjustment amount and can be adapted to limit and fix tracks of different heights, improving the practicability of the ultra-large adjustment amount track fastener.

[0026] As Figure 3-4As shown, in this embodiment, the limiting mechanism 200 includes a fixed housing 210. The bottom of the fixed housing 210 is fixedly connected to the inner bottom surface of the U-shaped plate 100. A moving plate 260 is slidably connected inside the fixed housing 210. One side of the moving plate 260 is fixedly connected to a bearing plate 230. A circular hole four 233 is formed at the middle position of the bearing plate 230. An arc-shaped groove one 234 is formed at the top of one side of the bearing plate 230. And two arc-shaped grooves two 235 are formed at the top of the other side of the bearing plate 230. An expansion bolt two 240 is arranged at the position of the bearing plate 230 corresponding to the circular hole four 233. A spring strip 280 is arranged on the top of the bearing plate 230. And the spring strip 280 is in contact with the inner side walls of the arc-shaped groove one 234 and the two arc-shaped grooves two 235. A plurality of rotation holes one 212 are formed at the top of the fixed housing 210. And a rotating rod 251 is rotatably connected inside the rotation hole one 212. A gear 252 is fixedly sleeved on the top of the rotating rod 251. And two adjacent gears 252 among the plurality of gears 252 are meshed with each other. A plurality of threaded holes one 261 are evenly formed on the moving plate 260. The inner bottom surface of the fixed housing 210 is evenly rotatably connected with a screw rod 211. And the screw rod 211 is in threaded connection with the threaded hole one 261 at the corresponding position. A rectangular housing 250 is fixedly connected to the top of the fixed housing 210. And a rotation hole two 254 is formed at the top of the rectangular housing 250. The tops of the plurality of rotating rods 251 are all rotatably connected to the inner top surface of the rectangular housing 250. A rotating block 253 is arranged on the rectangular housing 250 in a matching manner. And the bottom of the rotating block 253 passes through the rotation hole two 254 and is fixedly connected to the top of the rotating rod 251 at the corresponding position.

[0027] In this embodiment, by rotating the rotating block 253, the rotating rod 251 at the corresponding position is driven to rotate by the rotating block 253. And since the plurality of gears 252 are meshed, the plurality of rotating rods 251 rotate, so that the plurality of screw rods 211 rotate synchronously. Further, the moving plate 260 and the bearing plate 230 move and move to the corresponding position. And the spring strip 280 is installed on the top of the bearing plate 230. And the expansion bolt two 240 is inserted through the circular hole four 233 and inserted into the reserved hole on the sleeper, so as to facilitate the installation and fixation of the expansion bolt two 240. After installation, the top of the expansion bolt two 240 squeezes and limits the spring strip 280. Further, the spring strip 280 is in extrusion contact with the track to limit the track, which is more convenient to use. And by adjusting the positions of the bearing plate 230 and the spring strip 280, the super-large adjustment amount track fastener can adapt to tracks of different heights, improving the practicability of the super-large adjustment amount track fastener.

[0028] As Figure 3-4As shown, in this embodiment, placing grooves 231 are formed at both ends of the bottom of the bearing plate 230, and a connection notch 232 is formed at a position corresponding to one end of the placing groove 231 at the bottom of the bearing plate 230. The bottom of one side of the fixed housing 210 is fixedly connected to a bottom plate 220, and the bottom of the bottom plate 220 is fixedly connected to the inner top surface of the U-shaped plate 100. A third round hole 221 is formed in the bottom plate 220, and the third round hole 221 is slidably connected to the second expansion bolt 240. Two fixing seats 270 are fixedly connected to the top of the bottom plate 220, and a telescopic plate 271 is rotatably connected inside the fixing seat 270. One end of the telescopic plate 271 is rotatably connected to the other end inside the placing groove 231 through a shaft rod.

[0029] During specific implementation, when the bearing plate 230 moves, one end of the telescopic plate 271 is driven by the bearing plate 230 to move, so that the telescopic plate 271 extends and rotates, and then the bearing plate 230 is supported by using the cooperation of the fixing seat 270, the telescopic plate 271 and the placing groove 231.

[0030] Embodiment Two

[0031] On the basis of Embodiment One, in order to limit the position of the limiting mechanism 200, when the limiting mechanism 200 is used, the bearing plate 230 will not change its position, ensuring the use effect of the limiting mechanism 200.

[0032] As Figure 5-6 shown, in this embodiment, the support mechanism 300 includes a rectangular plate 310. One side of the rectangular plate 310 is fixedly connected to one side of the fixed housing 210. A sliding through hole 311 is formed in the rectangular plate 310. A slider 320 is slidably connected inside the sliding through hole 311. A second threaded hole 321 is formed at one end of the slider 320, and a connecting bolt 330 is screwed inside the second threaded hole 321. A plurality of plugging grooves 312 are uniformly formed on an inner side wall of the sliding through hole 311. An L-shaped hole 322 is formed at the other end of the slider 320, and an L-shaped block 340 is slidably connected inside the L-shaped hole 322. One end of the L-shaped block 340 is slidably plugged into the plugging groove 312 at the corresponding position.

[0033] During specific implementation, the slider 320 is slid to move the slider 320 to an appropriate position, and the L-shaped block 340 is pushed to move so that one end of the L-shaped block 340 is plugged into the plug-in slot 312 at the corresponding position, thereby fixing the position of the slider 320, and the connecting bolt 330 is rotated so that one end of the connecting bolt 330 is squeezed and contacted with the telescopic plate 271 at the corresponding position, so that the slider 320, the connecting bolt 330, the L-shaped block 340 and the plug-in slot 312 are used together to limit the telescopic plate 271, and then the supporting plate 230 connected to the telescopic plate 271 is limited, so that when the limiting mechanism 200 is in use, the supporting plate 230 will not change its position, thereby ensuring the use effect of the limiting mechanism 200.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A track fastener with a large adjustment amount, comprising a molded plate (100), characterized in that: Both ends of the U-shaped plate (100) are provided with round holes one (101), and two round holes two (102) are provided at the bottom of the U-shaped plate (100). Expansion bolts one (110) are arranged at the positions corresponding to the two round holes one (101) at the top of the U-shaped plate (100). A cushion plate (120) is arranged at the middle position of the inner bottom surface of the U-shaped plate (100). Limiting mechanisms (200) are arranged at both ends inside the U-shaped plate (100), and two supporting mechanisms (300) are arranged in a matching manner on the limiting mechanisms (200).

2. The ultra-large adjustment rail fastener according to claim 1, characterized in that: The limiting mechanism (200) includes a fixed shell (210). The bottom of the fixed shell (210) is fixedly connected to the inner bottom surface of the U-shaped plate (100). A moving plate (260) is slidably connected inside the fixed shell (210), and a bearing plate (230) is fixedly connected to one side of the moving plate (260). A round hole four (233) is provided at the middle position of the bearing plate (230). An arc-shaped groove one (234) is provided at the top of one side edge of the bearing plate (230), and two arc-shaped grooves two (235) are provided at the top of the other side edge of the bearing plate (230). An expansion bolt two (240) is arranged at the position corresponding to the round hole four (233) on the bearing plate (230). A spring strip (280) is arranged at the top of the bearing plate (230), and the spring strip (280) is in contact with the inner side walls of the arc-shaped groove one (234) and the two arc-shaped grooves two (235).

3. The ultra-large adjustment rail fastener according to claim 2, characterized in that: A plurality of rotation holes one (212) are provided at the top of the fixed shell (210), and a rotating rod (251) is rotatably connected inside the rotation hole one (212). A gear (252) is fixedly sleeved at the top of the rotating rod (251), and two adjacent gears (252) among the plurality of gears (252) are meshed with each other. A plurality of threaded holes one (261) are evenly provided on the moving plate (260). A screw rod (211) is rotatably connected to the inner bottom surface of the fixed shell (210) evenly, and the screw rod (211) is in threaded connection with the threaded hole one (261) at the corresponding position.

4. The ultra-large adjustment rail fastener according to claim 3, characterized in that: A rectangular shell (250) is fixedly connected to the top of the fixed shell (210), and a rotation hole two (254) is provided at the top of the rectangular shell (250). The tops of the plurality of rotating rods (251) are rotatably connected to the inner top surface of the rectangular shell (250). A rotating block (253) is arranged in a matching manner on the rectangular shell (250), and the bottom of the rotating block (253) passes through the rotation hole two (254) and is fixedly connected to the top of the rotating rod (251) at the corresponding position.

5. The track fastener with a large adjustment amount according to claim 2, characterized in that: Both ends of the bottom of the supporting plate (230) are provided with placement grooves (231), and a connection notch (232) is provided at a position of the bottom of the supporting plate (230) corresponding to one end of the placement groove (231). The bottom of one side of the fixed shell (210) is fixedly connected to a bottom plate (220), and the bottom of the bottom plate (220) is fixedly connected to the inner top surface of the shaped plate (100). A circular hole three (221) is provided on the bottom plate (220), and the circular hole three (221) is slidably connected to an expansion bolt two (240). Two fixed seats (270) are fixedly connected to the top of the bottom plate (220), and a telescopic plate (271) is rotatably connected inside the fixed seat (270), and one end of the telescopic plate (271) is rotatably connected to the other end inside the placement groove (231) through an axle rod.

6. The ultra-large adjustment rail fastener according to claim 1, characterized in that: The support mechanism (300) comprises a rectangular plate (310), one side of the rectangular plate (310) is fixedly connected to one side of the fixed shell (210), a sliding through hole (311) is provided on the rectangular plate (310), a sliding block (320) is slidably connected inside the sliding through hole (311), and a second threaded hole (321) is provided at one end of the sliding block (320), and a connecting bolt (330) is screwed and connected inside the second threaded hole (321).

7. The ultra-large adjustment rail fastener according to claim 6, characterized in that: An inner side wall of the sliding through hole (311) is evenly provided with a plurality of plug-in grooves (312); an L-shaped hole (322) is provided at the other end of the sliding block (320); an L-shaped block (340) is slidably connected inside the L-shaped hole (322); one end of the L-shaped block (340) is slidably plugged into the plug-in groove (312) at a corresponding position.