Steel bar processing shed of large-span roller shutter device

By designing a steel bar processing shed with a large-span roller shutter device, the adjustable protection, rolling roller and motor drive system is used to solve the problem of unfixed lifting position of the steel bar processing shed, achieving efficient and convenient steel bar processing, saving costs and improving protection effect.

CN222822939UActive Publication Date: 2025-05-02CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP
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Patent Information

Application Number
CN202421564120.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-02
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing steel bar processing sheds are not fixed and limited in the placement of steel bar raw material lifting, resulting in multiple lifting turnovers during the steel bar processing process, wasting manpower and financial resources.

Method used

A steel bar processing shed with a large span roller shutter device is designed, including a top frame, adjustable protection, rolling roller, roller and motor drive system. The motor drives the rolling roller and roller to enable the adjustable protection to be retracted or unfolded, providing a larger operating space.

Benefits of technology

Through the retracting and unfolding of the adjustable protection, the convenient loading and unloading of steel bars and processing and transfer are achieved, which saves manual handling costs, avoids the problems of confusion in the classification of steel bars and unqualified acceptance, and improves the protection effect of the processing shed.

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Abstract

The utility model belongs to the technical field of reinforcing steel bar processing, and particularly provides a reinforcing steel bar processing shed of a large-span roller shutter device, which comprises a top frame and an adjustable protector, the top frame is fixedly connected with the ground through a plurality of vertical rods, the adjustable protector covers above the top frame, and the reinforcing steel bar processing shed further comprises a wind-up roller and two rollers, the wind-up roller is rotationally installed at one end of the top frame through a first motor, the two rollers are in rolling connection with the two sides of the top frame through second motors correspondingly, one end of the adjustable protector is in winding connection with the wind-up roller, and the other end of the adjustable protector is rotationally connected with the two rollers through a supporting cross beam. Through the arrangement of the wind-up roller, the two rolling wheels, the first motor and the second motor, the adjustable protection device can be conveniently folded or unfolded, so that hoisting, loading, unloading and machining of reinforcing steel bars are conveniently achieved, the manual carrying cost is saved, and the working efficiency is improved. On the other hand, classification disorder of different steel bars caused by manual errors can be effectively avoided, and mixed use of the steel bars is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar processing, in particular to a steel bar processing shed with a large-span rolling curtain device. Background Art

[0002] As the main material for building construction, most steel bars need to be processed on the construction site.

[0003] The purpose of the steel processing shed is to solve the problem of steel processing, block the influence of natural factors such as sunlight, wind and rain on steel processing, and protect processing equipment and materials. However, the current steel processing shed has a relatively unstable and limited position for the hoisting and placement of raw steel materials. From the entry of raw materials to the completion of processing, multiple hoisting turnovers are required, which wastes manpower and financial resources. Utility Model Content

[0004] In view of the technical problems in the prior art, the utility model provides a steel bar processing shed with a large-span rolling shutter device, including a top frame and an adjustable protection, wherein the top frame is fixedly connected to the ground through a plurality of vertical poles, and the adjustable protection covers the top of the top frame, and also includes a winding roller and two rollers, wherein the winding roller is rotatably installed on one end of the top frame by a first motor, and the two rollers are respectively rollingly connected to the two sides of the top frame by a second motor, one end of the adjustable protection is wound around the winding roller, and the other end is rotationally connected to the two rollers through a supporting beam, and the adjustable protection is retracted or unfolded under the action of the winding roller and the rollers.

[0005] Furthermore, the first motor includes two, the two first motors are symmetrically installed on both sides of the top frame, and the output shaft of the first motor is fixedly connected to the rotating shaft of the winding roller, and the control switches of the two first motors are connected in series.

[0006] Furthermore, tracks are fixedly provided on both sides of the top frame, and the rollers are in rolling cooperation with the tracks.

[0007] Furthermore, two limiters are provided on the track, and the two limiters are respectively located at the two end portions of the track.

[0008] Furthermore, a steel bar processing shed with a large-span rolling shutter device also includes an auxiliary winding mechanism, which is located at one end close to the winding roller. The auxiliary winding mechanism includes a fixed plate and a movable plate, and the fixed plate and the movable plate are arranged opposite to each other in the vertical direction, and a gap is formed therebetween. The height of the gap is greater than the thickness of the adjustable protection, and the adjustable protection passes through the gap and is wound around the winding roller. The fixed plate is fixedly installed at the bottom of the top frame through a lower bracket, and the movable plate is fixedly installed at the top of the top frame through an upper bracket.

[0009] Furthermore, the auxiliary winding mechanism also includes a telescopic rod, a spring and a pressure plate. The bottom of the movable plate is provided with a plurality of mounting grooves at intervals along its length direction. The two ends of the telescopic rod are respectively fixedly connected to the bottom of the mounting groove and the pressure plate. The spring is sleeved on the outside of the telescopic rod, and the two ends of the spring are respectively abutted against the bottom of the mounting groove and the pressure plate. Under the action of the elastic force of the spring, the pressure plate extends out of the mounting groove and contacts the adjustable protective film.

[0010] Beneficial effects:

[0011] 1. In the utility model, by arranging the winding roller, two rollers, the first motor and the second motor, the adjustable protection can be conveniently folded or unfolded. When the adjustable protection is folded, sufficient space can be provided for the operation of the lifting equipment, so as to facilitate the lifting and unloading of the steel bars and the processing and transportation of the steel bars, saving the labor handling cost. On the other hand, it can effectively avoid the confusion of different steel bar classification caused by human errors, and effectively avoid the occurrence of unqualified steel bar acceptance due to mixed use of steel bars. When the adjustable protection is unfolded, it can cover the top frame, so that the processing shed has stronger rigidity and flexibility, and improves the protection effect on the steel bars.

[0012] 2. In the present invention, by means of two first motors and the setting of the two first motors rotating synchronously, the winding operation of the winding roller with adjustable protection can be realized conveniently and quickly, and the winding operation can be ensured to be stable and smooth.

[0013] 3. In the present invention, by setting the track, the rolling direction of the roller can be effectively controlled, and the friction resistance of the roller rolling can be reduced. In addition, the structural strength of the top frame can be improved. By setting two limiters, the rolling displacement of the roller can be limited to prevent the roller from leaving the track, thereby ensuring safety.

[0014] 4. In the utility model, by setting up an auxiliary winding mechanism including a fixed plate and a movable plate, the moving space of the adjustable guard can be effectively limited, and the adjustable guard can be prevented from being repeatedly folded during winding, which causes damage to the adjustable guard and improves the service life of the adjustable guard; by setting up a telescopic rod, a spring and a pressure plate, the adjustable guard can be leveled to further improve the service life of the adjustable guard, and at the same time, the elastic force of the spring can also be used to achieve buffering, thereby preventing the adjustable guard from getting stuck during winding or releasing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 This is a top view of the overall structure of the utility model;

[0017] Figure 2 It is a partial cross-sectional view of the utility model;

[0018] Figure 3 for Figure 2 Detailed structural diagram at A in the middle.

[0019] Description of reference numerals:

[0020] 1. Top frame; 2. Adjustable protection; 3. Vertical pole; 4. Winding roller; 5. Roller; 6. Support beam; 7. Track; 8. Limiter; 9. Fixed plate; 10. Movable plate; 11. Telescopic rod; 12. Spring; 13. Pressure plate; 14. Mounting slot. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0022] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0023] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0024] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0025] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0027] The utility model provides a steel bar processing shed for a large-span rolling curtain device, such as Figure 1 , Figure 2As shown, it includes a top frame 1 and an adjustable guard 2, wherein the top frame 1 is fixedly connected to the ground through a plurality of vertical poles 3, and the adjustable guard 2 covers the top of the top frame 1, wherein the adjustable guard 2 is intended to adopt a rolling door structure to ensure that it has stronger rigidity and flexibility, and also includes a winding roller 4 and two rollers 5, wherein the winding roller 4 is rotatably installed at one end of the top frame 1 through a first motor, and the two rollers 5 are respectively connected to the two sides of the top frame 1 through a second motor, and one end of the adjustable guard 2 is wound and connected to the winding roller 4, and the other end is connected to the two rollers 5 through a supporting beam 6. Rotational connection, the supporting beam 6 is preferably square steel or I-beam to ensure the structural strength of the processing shed. The adjustable protection 2 is folded or unfolded under the action of the winding roller 4 and the roller 5, wherein the roller 5 is in the form of an electric one-way roller. After turning on the switch of the second motor, the two rollers 5 can move synchronously, pulling the adjustable protection 2 to move outward to close the steel bar processing site. At this time, the winding roller 4 rotates freely under the control of the first motor. After turning off the switch of the second motor, the roller 5 can rotate freely in the opposite direction, and driven by the winding roller 4 and the first motor, the adjustable protection 2 moves inward to open the steel bar processing site.

[0028] In this embodiment, by setting the winding roller 4, two rollers 5, the first motor and the second motor, the adjustable protection 2 can be conveniently folded or unfolded. When the adjustable protection 2 is folded, sufficient space can be provided for the operation of the lifting equipment, so as to facilitate the lifting and unloading of the steel bars and the processing of the steel bars, saving the labor handling cost. On the other hand, it can effectively avoid the confusion of different steel bar classification caused by human error, and effectively avoid the occurrence of unqualified steel bar acceptance due to mixed use of steel bars. When the adjustable protection 2 is unfolded, the processing shed can have stronger rigidity and flexibility, and the protection effect on the steel bars is improved. In the above process, the first motor and the second motor work alternately, that is, when the switch of the first motor is closed, the switch of the second motor must be disconnected, and when the switch of the second motor is closed, the switch of the first motor must be disconnected, so as to avoid mechanical damage caused by simultaneous traction on both sides.

[0029] In the present invention, preferably, Figure 1 and Figure 2 As shown, the first motors include two, the two first motors are symmetrically installed on both sides of the top frame 1, and the output shafts of the first motors are fixedly connected to the rotating shaft of the winding roller 4, and the control switches of the two first motors are connected in series.

[0030] In this embodiment, by setting two first motors and the synchronous rotation of the two first motors, the winding operation of the winding roller 4 on the adjustable protection 2 can be conveniently and quickly realized, and the winding operation can be ensured to be stable and smooth.

[0031] In the present invention, preferably, Figure 1and Figure 2 As shown, tracks 7 are fixedly provided on both sides of the top frame 1, and the roller 5 rolls with the track 7, and the track 7 is preferably made of 20A I-beam; two limiters 8 are provided on the track 7, and the two limiters 8 are respectively located at the two end portions of the track 7, and a first pressure switch for controlling the on-off of the main power circuit of the first motor can be provided on the limiter 8 close to the winding roller 4, and a second pressure switch for controlling the on-off of the main power circuit of the second motor can be provided on the other limiter 8, and when the roller 5 contacts the first pressure switch or the second pressure switch respectively, the first motor or the second motor will stop rotating, thereby avoiding damage to the adjustable protection 2.

[0032] In this embodiment, by setting the track 7, the rolling direction of the roller 5 can be effectively controlled, and the friction resistance of the roller 5 can be reduced. In addition, the structural strength of the top frame 1 can be improved. By setting the two limiters 8, the rolling displacement of the roller 5 can be limited to prevent the roller 5 from leaving the track 7, thereby ensuring safety.

[0033] In the present invention, preferably, Figure 1 , Figure 2 and Figure 3 As shown, a steel bar processing shed of a large-span rolling curtain device also includes an auxiliary winding mechanism, which is located at one end close to the winding roller 4, and includes a fixed plate 9 and a movable plate 10, which are arranged opposite to each other in the vertical direction, and a gap is formed between the two, and the height of the gap is greater than the thickness of the adjustable guard 2, and the adjustable guard 2 passes through the gap and is wound and connected with the winding roller 4, and the fixed plate 9 is fixedly installed below the top frame 1 through the lower bracket, and the movable plate 10 is fixedly installed below the top frame 1 through the upper ... The bracket is fixedly installed above the top frame 1; the auxiliary winding mechanism also includes a telescopic rod 11, a spring 12 and a pressure plate 13. The bottom of the movable plate 10 is provided with a plurality of mounting grooves 14 at intervals along its length direction. The two ends of the telescopic rod 11 are respectively fixedly connected to the bottom of the mounting groove 14 and the pressure plate 13. The spring 12 is sleeved on the outside of the telescopic rod 11, and the two ends of the spring 12 are respectively in contact with the bottom of the mounting groove 14 and the pressure plate 13. The pressure plate 13 extends out of the mounting groove 14 under the elastic force of the spring 12 and contacts the adjustable guard 2.

[0034] In this embodiment, by setting up an auxiliary winding mechanism including a fixed plate 9 and a movable plate 10, the moving space of the adjustable guard 2 can be effectively limited, thereby preventing the adjustable guard 2 from being repeatedly folded during winding, causing damage to the adjustable guard 2, and improving the service life of the adjustable guard 2; by setting up the telescopic rod 11, the spring 12 and the pressure plate 13, the adjustable guard 2 can be leveled to further improve the service life of the adjustable guard 2, and at the same time, the elastic force of the spring 12 can also be used to achieve buffering, thereby preventing the adjustable guard 2 from getting stuck during winding or releasing.

[0035] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0036] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.

Claims

1. A steel bar processing shed with a large-span rolling shutter device, comprising a top frame (1) and an adjustable guard (2), wherein the top frame (1) is fixedly connected to the ground through a plurality of vertical poles (3), and the adjustable guard (2) covers the top of the top frame (1), characterized in that: It also includes a winding roller (4) and two rollers (5), wherein the winding roller (4) is rotatably mounted on one end of the top frame (1) via a first motor, and the two rollers (5) are respectively connected to the two sides of the top frame (1) in a rolling manner via a second motor, and one end of the adjustable guard (2) is wound around and connected to the winding roller (4), and the other end is connected to the two rollers (5) in a rotating manner via a supporting crossbeam (6), and the adjustable guard (2) is retracted or unfolded under the action of the winding roller (4) and the rollers (5).

2. The steel bar processing shed with a large-span rolling shutter device according to claim 1, characterized in that: The first motors include two, the two first motors are symmetrically mounted on both sides of the top frame (1), the output shafts of the first motors are fixedly connected to the rotating shaft of the winding roller (4), and the control switches of the two first motors are connected in series.

3. A steel bar processing shed with a large-span rolling shutter device according to claim 1 or 2, characterized in that: Tracks (7) are fixedly provided on both sides of the top frame (1), and the rollers (5) are in rolling cooperation with the tracks (7).

4. The steel bar processing shed with a large-span rolling shutter device according to claim 3, characterized in that: The track (7) is provided with two limiters (8), and the two limiters (8) are respectively located at the two end portions of the track (7).

5. The steel bar processing shed with a large-span rolling shutter device according to claim 1, characterized in that: The invention also includes an auxiliary winding mechanism, which is located at one end close to the winding roller (4), and includes a fixed plate (9) and a movable plate (10). The fixed plate (9) and the movable plate (10) are arranged opposite to each other in the vertical direction, and a gap is formed between the two. The height of the gap is greater than the thickness of the adjustable protection (2). The adjustable protection (2) passes through the gap and is wound and connected with the winding roller (4). The fixed plate (9) is fixedly installed below the top frame (1) through a lower bracket, and the movable plate (10) is fixedly installed above the top frame (1) through an upper bracket.

6. The steel bar processing shed with a large-span rolling curtain device according to claim 5, characterized in that: The auxiliary winding mechanism also includes a telescopic rod (11), a spring (12) and a pressure plate (13); a plurality of mounting grooves (14) are provided at intervals at the bottom of the movable plate (10) along its length direction; two ends of the telescopic rod (11) are respectively fixedly connected to the bottom of the mounting groove (14) and the pressure plate (13); the spring (12) is sleeved outside the telescopic rod (11), and two ends of the spring (12) are respectively in contact with the bottom of the mounting groove (14) and the pressure plate (13); and the pressure plate (13) extends out of the mounting groove (14) and contacts the adjustable guard (2) under the elastic force of the spring (12).