Silk-screen printing metal cylinder gasket
By adopting screen printing technology on metal cylinder gaskets and using the combined design of components such as connecting grooves and connecting blocks, the sealing and stress problems caused by uneven welding connection of multi-layer cylinder gaskets are solved, and better sealing performance and stress uniformity are achieved.
Patent Information
- Application Number
- CN202421512711.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The multi-layer cylinder gasket in the prior art has poor sealing properties and uneven stress due to uneven welding connections.
The design of screen-printed metal cylinder gasket is adopted. Through the combination of components such as connecting grooves, connecting blocks, connecting heads, pressure heads, pressure grooves, etc., the gasket body is stable, avoiding the use of welding, thereby ensuring uniform stress and sealing performance.
The gasket body forms a stable connection structure after being pressed, avoiding the generation of bumps, ensuring uniform stress and improving sealing performance.
Smart Images

Figure CN222823326U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gaskets, in particular to a metal cylinder gasket. Background Art
[0002] Cylinder gasket is a sealing gasket used in engines, located between the cylinder head and cylinder block of the engine. Its main function is to achieve the seal between the cylinder head and the cylinder block, prevent water and oil leakage, and maintain the sealing performance of the compression chamber. Cylinder gaskets are usually made of high temperature resistant, pressure resistant and corrosion resistant materials, such as metal interlayer, composite material or rubber. Cylinder gasket plays a very important role in the engine. It not only affects the working efficiency and performance of the engine, but also is directly related to the safety and reliability of the engine.
[0003] Screen printing is a common printing process, which involves applying ink or paint on a screen and then printing the pattern on materials such as cylinder gaskets. Screen-printed metal cylinder gaskets refer to printing specific patterns or text on metal cylinder gaskets through the screen printing process, which can be used for identification, decoration or other functions. The metal cylinder gaskets used in the prior art are mainly divided into two types: all-metal cylinder gaskets and multi-layer cylinder gaskets. The surface layer of all-metal gaskets is easy to fall off after being used for a period of time, resulting in a lack of sealing. General multi-layer cylinder gaskets have an upper and lower layer structure, and the metal gaskets of each layer are connected by welding, which results in uneven force and poor sealing.
[0004] A composite cylinder head gasket is disclosed in the patent with publication number CN113550838A. The cylinder gasket of this structure is arranged in a three-layer structure and is provided with a welding groove separately. However, the welding process directly affects the welding effect. Once the welding is inaccurate, convex points will be formed and the gasket will be subjected to uneven force when in use, which will eventually affect its sealing performance. Utility Model Content
[0005] The purpose of the utility model is to provide a screen-printed metal cylinder gasket to solve the following technical problems raised in the background technology:
[0006] The multi-layer cylinder gasket in the prior art is a structure of upper and lower layers, and the metal gaskets of each layer are connected by welding, which has the problem of uneven force and leads to poor airtightness.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0008] A screen-printed metal cylinder gasket comprises a gasket body, on which a cylinder hole, a fixing hole, a positioning hole and a water hole are arranged;
[0009] The gasket body includes a panel, a core plate and a bottom plate; a connection groove is provided on the top of the core plate, a connection block is fixedly connected to the bottom of the panel; a connection head is fixedly connected to the bottom of the core plate, and a connection hole is provided on the bottom plate;
[0010] A pressure head is fixedly connected to the middle of the connecting groove, a pressure groove is arranged in the middle of the bottom of the connecting block, the connecting block is connected in the connecting groove, and the pressure groove cooperates with the pressure head; a first annular deformation piece is arranged on the outer side of the bottom of the connecting head, and a first accommodating groove is arranged on the outer side of the bottom of the connecting hole; the connecting head is connected in the connecting hole, and the first deformation piece is cooperated and connected in the first accommodating groove.
[0011] Furthermore, a protective member is arranged in the cylinder hole; an extension portion is arranged on the top of the protective member, the extension portion is located on the top of the panel and connected to the panel, and the bottom of the protective member is connected to the bottom plate.
[0012] Furthermore, an annular mounting groove is arranged on the panel, and one side of the bottom of the extension part is arranged in the mounting groove; a sealing groove is also arranged at the bottom of the mounting groove, and a sealing ring is arranged in the sealing groove.
[0013] Furthermore, a circle of second deformation members is arranged on the outer side of the bottom of the protection member, and a circle of second accommodating grooves is arranged on the outer side of the bottom of the cylinder hole; the second deformation members are cooperatively connected with the second accommodating grooves.
[0014] Furthermore, a circle of second deformation grooves is provided at the bottom of the protective member near the second deformation member.
[0015] Furthermore, a circle of first deformation grooves is arranged at the bottom of the connector near the first deformation member.
[0016] Furthermore, a wrapping edge is arranged on the outer side of the core board, the wrapping edge encloses a wrapping space, and the panel is arranged in the wrapping space.
[0017] Furthermore, a layer of material film is disposed on the upper surface of the panel, and the material film is made of nano-scale silicon oxide, aluminum oxide or titanium dioxide.
[0018] Furthermore, the edges and corners of the panel are set to be rounded chamfers, the edges and corners of the core board are set to be rounded chamfers, and the edges and corners of the bottom board are set to be rounded chamfers.
[0019] Furthermore, the cross section of the pressure head is triangular, and the cross section of the pressure groove is triangular; the width of the bottom of the pressure groove is smaller than the width of the bottom of the pressure head.
[0020] Compared with the prior art, the utility model has the following beneficial effects:
[0021] The gasket body of the utility model includes a panel, a core plate and a bottom plate, and adopts components such as a connecting groove, a connecting block, a connecting head, a pressure head, a pressure groove, a first deformable member and a first receiving groove to achieve effective sealing and connection functions. During the production and assembly process, the panel, the core plate and the bottom plate can be manufactured independently and assembled when in use. Through the design and coordination of components such as the connecting head, the pressure head, the first deformable member, etc., the gasket body forms a stable connection structure after being compressed, does not require welding, avoids the generation of convex points, and ensures uniform force at the same time, effectively improving the sealing performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is an exploded view of the utility model;
[0024] Figure 3 for Figure 2 A magnified view of part A;
[0025] Figure 4 It is a schematic diagram of the matching relationship between the connecting block and the connecting groove of the utility model;
[0026] Figure 5 It is a schematic diagram of the internal structure of the utility model;
[0027] Figure 6 It is a schematic diagram of the internal partial structure of the utility model;
[0028] Figure 7 for Figure 6 An enlarged schematic diagram of part B;
[0029] Figure 8 It is a schematic diagram of the first deformation member of the utility model after deformation;
[0030] Fig. 9 for Figure 6 An enlarged schematic diagram of the C portion;
[0031] Fig.10 It is a schematic diagram of the first deformation member of the utility model after deformation.
[0032] Markings in the figure: 1-gasket body, 2-protective part, 3-cylinder hole, 4-water hole, 5-fixing hole, 6-positioning hole, 7-sealing groove, 8-installing groove, 9-wrapping edge, 10-connecting hole, 11-bottom plate, 12-core plate, 13-panel, 14-pressure head, 15-connecting groove, 16-pressure groove, 17-connecting block, 18-extension part, 19-sealing ring, 20-connecting head, 21-first deformation groove, 22-first deformation member, 23-first accommodating groove, 24-second accommodating groove, 25-second deformation member, 26-second deformation groove. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] Example:
[0035] A screen printed metal cylinder gasket, also known as a metal cylinder gasket, such as Figure 1 As shown, it includes a gasket body 1, and the gasket body 1 is provided with a cylinder hole 3, a fixing hole 5, a positioning hole 6 and a water hole 4. It should be noted that the screen-printed metal cylinder gasket is a cylinder gasket with instruction information printed on the metal cylinder gasket. The instruction information includes information such as usage methods, precautions, and production identification. This design can facilitate the staff to use this metal cylinder gasket correctly. The cylinder hole 3 corresponds to the cylinder, ensuring the normal operation of the engine cylinder; the fixing hole 5 is used to fix the cylinder gasket in the correct position to ensure its stability and sealing; the positioning hole 6 is used to locate the installation position of the cylinder gasket to ensure the correctness and flexibility of the installation; the water hole 4 helps the circulation of cooling water, effectively dissipates heat, and keeps the engine operating temperature stable, thereby improving the performance and life of the engine. The setting of these holes achieves the effect of effective sealing, heat dissipation and protection of the engine through the structural design and function of the metal cylinder gasket.
[0036] like Figure 2 As shown, the gasket body 1 includes a panel 13, a core plate 12 and a bottom plate 11; a connecting groove 15 is provided on the top of the core plate 12, and a connecting block 17 is fixedly connected to the bottom of the panel 13; a connecting head 20 is fixedly connected to the bottom of the core plate 12, and a connecting hole 10 is provided on the bottom plate 11.
[0037] like Figures 3 to 6As shown, a pressure head 14 is fixedly connected to the middle of the connection groove 15, a pressure groove 16 is provided at the middle of the bottom of the connection block 17, the connection block 17 is connected to the connection groove 15, and the pressure groove 16 cooperates with the pressure head 14; a first annular deforming member 22 is provided on the outer side of the bottom of the connection head 20, and a first receiving groove 23 is provided on the outer side of the bottom of the connection hole 10; the connection head 20 is connected to the connection hole 10, and the first deforming member 22 is cooperated and connected to the first receiving groove 23. The first deforming member 22 can be deformed after being pressurized. The pressure head 14 is used to be inserted into the pressure groove 16 and make the bottom of the connection block 17 open outward. The panel 13 is connected to the core plate 12 through the connection of the connection block 17 and the connection groove 15, and the core plate 12 is connected to the bottom plate 11 through the connection of the connection head 20 and the connection hole 10. Specifically, during production, the panel 13, the core plate 12 and the bottom plate 11 can be produced separately, and then assembled and used when in use. During assembly, first align the core plate 12 with the bottom plate 11, and insert the connector 20 at the bottom of the core plate 12 into the connecting hole 10; align the panel 13 with the core plate 12, and insert the connecting block 17 of the panel 13 into the connecting groove 15. Place the assembled gasket body 1 between the cylinder block and the cylinder head; the gasket body 1 will be pressurized when the cylinder block and the cylinder head are connected. The pressure head 14 in the connecting groove 15 will be pressed against the pressure groove 16, and the pressure head 14 will cause the bottom of the connecting block 17 to slightly expand outward, and the expanded connecting block 17 will be stuck in the connecting groove 15, and will become tighter and tighter. Figure 8 As shown, the first deformable member 22 will deform after being compressed, and the deformed first deformable member 22 will fill the first receiving groove 23 and connect the core plate 12 and the bottom plate 11 together to form a riveted connection structure. Therefore, through this design of the utility model, the panel 13, the core plate 12 and the bottom plate 11 do not need to be connected by welding, no convex points will be generated, and the whole is evenly stressed during use, thereby effectively ensuring the sealing performance.
[0038] In a preferred embodiment, Figure 6 As shown, a protective member 2 is provided in the cylinder hole 3; an extension portion 18 is provided on the top of the protective member 2, the extension portion 18 is located on the top of the panel 13 and connected to the panel 13, and the bottom of the protective member 2 is connected to the bottom plate 11. When in use, the position of the cylinder hole 3 is subjected to greater force and has higher requirements for sealing, so a separate protective member 2 is designed to improve the strength and sealing of the position of the cylinder hole 3. An extension portion 18 is provided on the top of the protective member 2, and the extension portion 18 is connected to the top of the panel 13 to form a stable and high-strength structure.
[0039] In a preferred embodiment, Figure 6As shown, an annular mounting groove 8 is provided on the panel 13, and one side of the bottom of the extension 18 is provided in the mounting groove 8; a sealing groove 7 is also provided at the bottom of the mounting groove 8, and a sealing ring 19 is provided in the sealing groove 7. The annular mounting groove 8 on the panel 13 provides a stable support for the bottom of the extension 18 and can further limit the protective member 2 to prevent the protective member 2 from shaking; at the same time, a sealing groove 7 is provided at the bottom of the mounting groove 8, and a sealing ring 19 is installed in the sealing groove 7 to ensure the maximum sealing effect. At the same time, the design of the mounting groove 8 can also facilitate the quick installation of the protective member 2.
[0040] In a preferred embodiment, if Fig. 9 as well as Fig.10 As shown, a circle of second deformation members 25 is provided on the outer side of the bottom of the protective member 2, and a circle of second receiving grooves 24 is provided on the outer side of the bottom of the cylinder hole 3; the second deformation member 25 is matched and connected with the second receiving groove 24. After the protective member 2 is compressed, the second deformation member 25 is deformed and filled in the second receiving groove 24, and the protective member 2 is connected to the bottom plate 11 through the second deformation member 25, thereby ensuring the stability of the protective member 2 and thus ensuring the sealing effect. At the same time, this design also has the advantage of being tighter with pressure, so that the protective member 2 can be stably connected with the gasket body 1. Through the design that a circle of second deformation members 25 is provided on the outer side of the bottom of the protective member 2 and a circle of second receiving grooves 24 are provided on the outer side of the bottom of the cylinder hole 3 in the preferred embodiment, the stable connection and sealing function of the protective member 2 are realized. When the protective member 2 is compressed, the second deformation member 25 is deformed and filled in the second receiving groove 24, thereby firmly connecting the protective member 2 to the bottom plate 11, thereby ensuring the stability and sealing effect of the protective member 2. Another advantage of this design is that the second deformable member 25 has the characteristic of being tighter as it is pressed, making the connection between the protective member 2 and the gasket body 1 more secure and reliable. Further optimized, a circle of second deformable grooves 26 are provided at the bottom of the protective member 2 near the second deformable member 25. The second deformable grooves 26 are conducive to the deformation of the second deformable member 25 after being pressed, and can guide the second deformable member 25 to deform in the direction of the second accommodating groove 24.
[0041] In a preferred embodiment, if Figure 7 as well as Figure 8 As shown, a circle of first deformation grooves 21 are arranged at the bottom of the connector 20 near the first deformation member 22. The first deformation grooves 21 are also used to facilitate the deformation of the first deformation member 22, and can also guide the first deformation member 22 to deform toward the first accommodation groove 23.
[0042] In a preferred embodiment, if Figure 2As shown, a wrapping edge 9 is arranged on the outer side of the core plate 12, and the wrapping edge 9 encloses a wrapping space, and the panel 13 is arranged in the wrapping space. This design can facilitate the installation of the panel 13, and the wrapping space is adapted to the size of the panel 13, so that the panel 13 can be limited, and the connection stability between the panel 13 and the core plate 12 is ensured, thereby ensuring the sealing effect of the gasket body 1.
[0043] In a preferred embodiment, a material film is provided on the upper surface of the panel 13, and the material film is made of nano-scale silicon oxide, aluminum oxide or titanium dioxide. In this preferred embodiment, a material film is provided on the upper surface of the panel 13, and the material film is made of nano-scale silicon oxide, aluminum oxide or titanium dioxide to provide excellent protection performance and durability.
[0044] In a preferred embodiment, Figure 2 As shown, the edges and corners of the panel 13 are set to be rounded chamfers, the edges and corners of the core plate 12 are set to be rounded chamfers, and the edges and corners of the bottom plate 11 are set to be rounded chamfers. Through this design, the sharpness of the edges and corners of the panel 13, the core plate 12 and the bottom plate 11 can be reduced, thereby improving the safety of the overall structure and effectively preventing the metal cylinder gasket from scratching the hands of the staff when installing the metal cylinder gasket.
[0045] In a preferred embodiment, Figure 4 As shown, the cross-section of the pressure head 14 is triangular, and the cross-section of the pressure groove 16 is triangular; the width of the bottom of the pressure groove 16 is smaller than the width of the bottom of the pressure head 14. This design is to ensure that the pressure head 14 can stably separate the connection block 17. After the panel 13 is connected to the core board 12, the inner wall of the pressure groove 16 contacts the outer wall of the pressure head 14, and at the same time, there will be a certain gap between the pressure head 14 and the bottom of the connection groove 15. After being pressurized, the triangular pressure head 14 gives a certain lateral component of force to the connection block 17, so that the bottom of the connection block 17 can be separated, so that the connection block 17 can be stably stuck in the connection groove 15, ensuring the connection stability between the panel 13 and the core board 12.
[0046] When the utility model is in use, first align the core plate 12 with the bottom plate 11, and insert the connecting head 20 at the bottom of the core plate 12 into the connecting hole 10; align the panel 13 with the core plate 12, and insert the connecting block 17 of the panel 13 into the connecting groove 15. Insert the protective part 2 into the cylinder hole 3, and place the assembled gasket body 1 between the cylinder body and the cylinder head; the gasket body 1 will be pressurized when the cylinder body and the cylinder head are connected. After being pressurized, the pressure head 14 in the connecting groove 15 will press against the pressure groove 16, and the pressure head 14 will cause the bottom of the connecting block 17 to slightly open outward, and the outward-opened connecting block 17 will be stuck in the connecting groove 15, and the pressure will become tighter and tighter. Figure 8As shown, the first deformable member 22 will deform after being compressed, and the deformed first deformable member 22 will fill the first receiving groove 23 and connect the core plate 12 and the bottom plate 11 together to form a riveted connection structure. Fig. 9 As shown, after the protective member 2 is compressed, the second deformable member 25 is deformed and filled in the second receiving groove 24. The protective member 2 is connected to the bottom plate 11 through the second deformable member 25, thereby ensuring the stability of the protective member 2 and thus ensuring the sealing effect.
[0047] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0048] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0049] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A screen-printed metal cylinder gasket, characterized in that: It comprises a gasket body (1), on which a cylinder hole (3), a fixing hole (5), a positioning hole (6) and a water hole (4) are provided; The gasket body (1) comprises a face plate (13), a core plate (12) and a bottom plate (11); a connection groove (15) is provided on the top of the core plate (12), and a connection block (17) is fixedly connected to the bottom of the face plate (13); a connection head (20) is fixedly connected to the bottom of the core plate (12), and a connection hole (10) is provided on the bottom plate (11); A pressure head (14) is fixedly connected to the middle of the connection groove (15); a pressure groove (16) is arranged in the middle of the bottom of the connection block (17); the connection block (17) is connected to the connection groove (15); the pressure groove (16) cooperates with the pressure head (14); a first annular deformable member (22) is arranged on the outer side of the bottom of the connection head (20); a first accommodating groove (23) is arranged on the outer side of the bottom of the connection hole (10); the connection head (20) is connected to the connection hole (10); the first deformable member (22) is connected to the first accommodating groove (23).
2. The screen-printed metal cylinder gasket according to claim 1, characterized in that: A protective member (2) is arranged in the cylinder hole (3); an extension portion (18) is arranged on the top of the protective member (2); the extension portion (18) is located on the top of the panel (13) and is connected to the panel (13); and the bottom of the protective member (2) is connected to the bottom plate (11).
3. The screen-printed metal cylinder gasket according to claim 2, characterized in that: An annular mounting groove (8) is provided on the panel (13), and one side of the bottom of the extension portion (18) is arranged in the mounting groove (8); a sealing groove (7) is also provided at the bottom of the mounting groove (8), and a sealing ring (19) is provided in the sealing groove (7).
4. The screen-printed metal cylinder gasket according to claim 2, characterized in that: A circle of second deformable members (25) is arranged on the outer side of the bottom of the protective member (2), and a circle of second accommodating grooves (24) is arranged on the outer side of the bottom of the cylinder hole (3); the second deformable members (25) are matched and connected with the second accommodating grooves (24).
5. The screen-printed metal cylinder gasket according to claim 4, characterized in that: A circle of second deformation grooves (26) is provided at the bottom of the protection member (2) near the second deformation member (25).
6. The screen-printed metal cylinder gasket according to claim 1, characterized in that: A circle of first deformation grooves (21) is provided at the bottom of the connector (20) near the first deformation member (22).
7. The screen-printed metal cylinder gasket according to claim 1, characterized in that: A wrapping edge (9) is arranged on the outer side of the core board (12), and the wrapping edge (9) encloses a wrapping space, and the panel (13) is arranged in the wrapping space.
8. The screen-printed metal cylinder gasket according to claim 1, characterized in that: A layer of material film is arranged on the upper surface of the panel (13), and the material film is made of nano-scale silicon oxide, aluminum oxide or titanium dioxide.
9. The screen-printed metal cylinder gasket according to claim 1, characterized in that: The corners of the panel (13) are set as smooth chamfers, the corners of the core board (12) are set as smooth chamfers, and the corners of the bottom board (11) are set as smooth chamfers.
10. The screen-printed metal cylinder gasket according to claim 1, characterized in that: The cross section of the pressure head (14) is triangular, and the cross section of the pressure groove (16) is triangular; the width of the bottom of the pressure groove (16) is smaller than the width of the bottom of the pressure head (14).
Citation Information
Patent Citations
Composite cylinder cover sealing gasket
CN113550838A