Novel hydropower station brake valve group
By designing gear and connecting rod transmission systems in the brake valve equipment of hydropower stations, combining motor drive and manual operation, the problems of large torque and low accuracy during manual adjustment are solved, and efficient and accurate valve adjustment is achieved.
Patent Information
- Application Number
- CN202421933574.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-12
AI Technical Summary
When the existing hydropower station brake valve equipment manually adjusts the valve, the rotation torque is large, the working efficiency is low, and it is difficult to achieve accurate adjustment, which affects the precise control of the fluid in the pipeline.
A new type of hydropower station brake valve group is designed, using gear and connecting rod transmission system, combined with motor drive and manual operation, and the gear rotation is driven by meshing between gear two and gear one, and the connecting rod drives valve core adjustment, achieving accurate control of opening, closing and opening.
This design reduces torque during manual adjustment, improves working efficiency and accuracy, is suitable for pipeline control of new hydropower stations, and enhances the adaptability and reliability of the equipment.
Smart Images

Figure CN222823747U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake valve equipment of a hydropower station, in particular to a novel brake valve group of a hydropower station. Background Art
[0002] When a new hydropower station is working, it is often necessary to use brake valve equipment to control the flow conditions of fluids in various pipelines. The utility model patent with patent application number CN200920032568.6 group discloses a hydro-generator integrated brake valve, which adopts a plate structure to simplify the pipeline into the mounting plate. It has good sealing performance, high integration, small size and light weight, and effectively avoids the original brake device. The numerous external pipelines are easy to cause oil and gas leakage. It can not only realize automatic braking, but also has a manual braking function, and the manual braking and automatic braking functions do not affect or interfere with each other. It has high reliability and strong stability. According to the technical solution disclosed by it, when the existing hydropower station brake valve equipment is used, on the one hand, when the valve is adjusted manually, it is easy to have a large rotation torque, which makes the work more laborious, or a long rotation stroke, which reduces the work efficiency. On the other hand, when the valve is manually adjusted, it is often only possible to perform rough adjustment work, which is not conducive to effectively controlling the precise adjustment of the valve, and thus not conducive to the precise control of the fluid in the pipeline.
[0003] Therefore, how to design a new type of brake valve group for hydropower station has become our current problem to be solved. Utility Model Content
[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a new type of brake valve group for a hydropower station to solve the problems raised in the above-mentioned background technology. The utility model has a reasonable design and is relatively convenient to use, and is suitable for pipeline control use in new hydropower stations.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel hydropower station brake valve group, including a valve sleeve and a valve core, connecting components are installed on both sides of the valve sleeve, and the connecting components include connecting pipes and joints, a packaging component is installed on the top of the valve sleeve, and the packaging component includes a sleeve and a connecting rod, a transmission component is installed on the sleeve, and the transmission component includes gear one and gear two, and a drive component is installed on the gear two, and the drive component includes a motor and a rotating plate, an indication component is installed on the top of the gear one, and the indication component includes a pointer and an opening mark, and an observation component is installed on the top of the sleeve, and the observation component includes a ring and a card cover.
[0006] Furthermore, the valve core is installed on the inner side of the valve sleeve, the connecting pipes are integrally formed on both sides of the valve sleeve, and the joints are integrally formed on the connecting pipes.
[0007] Furthermore, the sleeve is mounted on the top of the valve sleeve by bolts, the bottom end of the connecting rod is integrally formed on the top of the valve core, and the top end of the connecting rod passes through the valve sleeve and the sleeve and extends to the inner side of the sleeve.
[0008] Furthermore, the gear 1 is keyed to the top of the connecting rod, the motor is mounted on the bottom of the sleeve by bolts, the gear 2 is mounted on the inner side of the sleeve, the output shaft of the motor passes through the bottom of the sleeve and is keyed to the gear 2, and the gear 1 is meshed with the gear 2.
[0009] Furthermore, the rotating plate is installed on the top of the envelope, and the bottom end of the rotating plate passes through the top of the envelope and is connected to the gear by two keys.
[0010] Furthermore, a rotating sleeve is installed on the top of the envelope, the bottom end of the rotating sleeve passes through the top of the envelope and is key-connected with the center of gear one, and a prism is integrally formed on the top of the rotating sleeve.
[0011] Furthermore, the collar is integrally formed on the top of the envelope, the bottom of the card cover is clamped on the inner wall of the collar, and the card cover is a transparent card cover.
[0012] Furthermore, the opening mark is engraved on the top of the envelope, one end of the pointer is welded to one side of the rotating sleeve, and the other end of the pointer is located on the top of the opening mark.
[0013] Beneficial effects: 1. When the new hydropower station brake valve group is working, the joint is connected to the pipeline, and the motor drives gear one to rotate through the meshing of gear two and gear one, and gear one drives the valve core to rotate through the connecting rod, so as to adjust the opening and closing of the valve and the opening size. When the valve core needs to be manually controlled, the card cover is pulled upward from the inner side of the ring. If the personnel carry a wrench with them, the prism is rotated by the wrench, and the prism drives gear one through the rotating sleeve, and then drives the valve core to rotate quickly through the connecting rod, so as to quickly adjust the valve. If the personnel do not carry a wrench with them, they can manually rotate the rotating plate, and the rotating plate is driven by the reduction transmission of gear two and gear one, so as to drive the valve core to rotate through the connecting rod, thereby reducing the torque, avoiding the situation where the personnel are more laborious or even unable to rotate when turning the valve, and improving the adaptability of the equipment.
[0014] 2. When adjusting the valve core of the new hydropower station brake valve group, the prism can be rotated by a wrench to quickly rotate the valve core, and then the gear two is rotated by the rotating plate, and the valve core is driven to rotate by the gear one and the connecting rod. At the same time, the pointer on the rotating sleeve rotates accordingly, and the opening mark is used to indicate the work, so that personnel can accurately rotate the valve core to the required opening position, thereby improving the control accuracy of the valve opening during manual adjustment by personnel.
[0015] 3. The brake valve group of the new hydropower station is reasonably designed, efficient and convenient to use, and is suitable for pipeline control in new hydropower stations. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a new type of brake valve group for a hydropower station according to the utility model;
[0017] Figure 2 This is a cross-sectional view of a new type of brake valve group for a hydropower station according to the utility model;
[0018] Figure 3 This is a structural schematic diagram of a new type of hydropower station brake valve assembly envelope of the utility model;
[0019] Figure 4 This is a structural schematic diagram of a valve core of a new type of brake valve group for a hydropower station according to the utility model;
[0020] In the figure: 1. valve sleeve; 2. valve core; 3. connecting pipe; 4. joint; 5. sealing sleeve; 6. connecting rod; 7. gear 1; 8. gear 2; 9. motor; 10. rotating sleeve; 11. prism; 12. pointer; 13. collar; 14. card cover; 15. opening mark; 16. rotating plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 4The utility model provides a technical solution: a novel brake valve group of a hydropower station, comprising a valve sleeve 1 and a valve core 2, connecting components are installed on both sides of the valve sleeve 1, and the connecting components include a connecting pipe 3 and a joint 4, a packaging component is installed on the top of the valve sleeve 1, and the packaging component includes a sleeve 5 and a connecting rod 6, a transmission component is installed on the sleeve 5, and the transmission component includes a gear 1 7 and a gear 2 8, and a driving component is installed on the gear 2 8, and the driving component includes a motor 9 and a rotating plate 16, an indicating component is installed on the top of the gear 1 7, and the indicating component includes a pointer 12 and an opening mark 15, an observation component is installed on the top of the sleeve 5, and the observation component includes a collar 13 and a card cover 14, the rotating plate 16 is installed on the top of the sleeve 5, and the bottom end of the rotating plate 16 passes through the top of the sleeve 5 and is key-connected with the gear 2 8, A rotating sleeve 10 is installed on the top of the sleeve 5, and the bottom end of the rotating sleeve 10 passes through the top of the sleeve 5 and is keyed to the center of the gear 7. A prism 11 is integrally formed on the top of the sleeve 10, and the opening mark 15 is engraved on the top of the sleeve 5. One end of the pointer 12 is welded to one side of the rotating sleeve 10, and the other end of the pointer 12 is located at the top of the opening mark 15. When adjusting the valve core 2, the prism 11 can be rotated by a wrench to quickly rotate the valve core 2, and then the gear 2 8 is rotated by the rotating plate 16, and the valve core 2 is driven to rotate by the gear 7 and the connecting rod 6. At the same time, the pointer 12 on the rotating sleeve 10 rotates accordingly, and indicates through the opening mark 15, so that personnel can accurately rotate the valve core 2 to the required opening position, thereby improving the control accuracy of the valve opening during manual adjustment by personnel.
[0023] In this embodiment, the valve core 2 is installed on the inner side of the valve sleeve 1, the connecting pipe 3 is integrally formed on both sides of the valve sleeve 1, the joint 4 is integrally formed on the connecting pipe 3, the sleeve 5 is installed on the top of the valve sleeve 1 by bolts, the bottom end of the connecting rod 6 is integrally formed on the top of the valve core 2, the top end of the connecting rod 6 passes through the valve sleeve 1 and the sleeve 5 and extends to the inner side of the sleeve 5, the gear 1 7 is key-connected with the top end of the connecting rod 6, the motor 9 is installed on the bottom of the sleeve 5 by bolts, the gear 2 8 is installed on the inner side of the sleeve, the output shaft of the motor 9 passes through the bottom of the sleeve 5 and is key-connected with the gear 2 8, the gear 1 7 is meshed with the gear 2 8, the collar 13 is integrally formed on the top of the sleeve 5, the bottom of the card cover 14 is clamped on the inner wall of the collar 13, the card cover 14 is a transparent card cover, and when working, the joint 4 is connected with The pipeline is connected, and the motor 9 drives the gear 7 to rotate through the meshing of the gear 2 8 and the gear 1 7. The gear 7 drives the valve core 2 to rotate through the connecting rod 6, so as to adjust the opening and closing of the valve and the opening size. When the valve core 2 needs to be manually controlled, the card cover 14 is pulled upward from the inner side of the ring 13. If the personnel carries a wrench with them, the prism 11 is rotated by the wrench, and the prism 11 drives the gear 7 through the rotating sleeve 10, and then drives the valve core 2 to rotate quickly through the connecting rod 6, so as to quickly adjust the valve. If the personnel does not carry a wrench with them, the rotating plate 16 is manually rotated, and the rotating plate 16 is driven by the reduction gear 8 and the gear 1 7, so as to drive the valve core 2 to rotate through the connecting rod 6, thereby reducing the torque, avoiding the situation that the personnel are more laborious or even unable to rotate when turning the valve, and improving the adaptability of the equipment.
[0024] The novel brake valve group of the hydropower station provides electric energy for all electrical equipment through an external power supply. When working, the joint 4 is connected to the pipeline, and the motor 9 drives the gear 17 to rotate through the meshing of the gear 28 and the gear 17, and the gear 17 drives the valve core 2 to rotate through the connecting rod 6, so as to adjust the opening and closing of the valve and the opening size. When the valve core 2 needs to be manually controlled, the card cover 14 is pulled upward from the inner side of the ring 13. If the personnel carries a wrench with them, the prism 11 is rotated by the wrench, and the prism 11 drives the gear 17 through the rotating sleeve 10, and then drives the valve core 2 to rotate quickly through the connecting rod 6, so as to quickly adjust the valve. If the personnel does not carry a wrench with them, they can manually rotate the rotating plate 16 to rotate The plate 16 is driven by the reduction gear 2 8 and the gear 1 7 so as to drive the valve core 2 to rotate through the connecting rod 6, thereby reducing the torque, avoiding the situation where the personnel have difficulty or even cannot rotate the valve when turning the valve, and improving the adaptability of the equipment. When adjusting the valve core 2, the prism 11 can be rotated by a wrench to quickly rotate the valve core 2, and then the gear 2 8 is rotated by the rotating plate 16, and the valve core 2 is driven to rotate through the gear 1 7 and the connecting rod 6. At the same time, the pointer 12 on the rotating sleeve 10 rotates accordingly, and the opening mark 15 is used to indicate the operation, so that the personnel can accurately rotate the valve core 2 to the required opening position, thereby improving the control accuracy of the valve opening when the personnel manually adjusts the valve.
[0025] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A novel brake valve assembly for a hydropower station, comprising a valve sleeve (1) and a valve core (2), wherein connecting components are installed on both sides of the valve sleeve (1), and the connecting components include a connecting pipe (3) and a joint (4), and characterized in that: A packaging assembly is installed on the top of the valve sleeve (1), and the packaging assembly includes a sleeve (5) and a connecting rod (6). A transmission assembly is installed on the sleeve (5), and the transmission assembly includes gear one (7) and gear two (8). A drive assembly is installed on gear two (8), and the drive assembly includes a motor (9) and a rotating plate (16). An indication assembly is installed on the top of gear one (7), and the indication assembly includes a pointer (12) and an opening mark (15). An observation assembly is installed on the top of the sleeve (5), and the observation assembly includes a collar (13) and a card cover (14).
2. A novel brake valve group for a hydropower station according to claim 1, characterized in that: The valve core (2) is installed on the inner side of the valve sleeve (1), the connecting pipe (3) is integrally formed on both sides of the valve sleeve (1), and the joint (4) is integrally formed on the connecting pipe (3).
3. A novel brake valve group for a hydropower station according to claim 2, characterized in that: The sleeve (5) is mounted on the top of the valve sleeve (1) by means of bolts, the bottom end of the connecting rod (6) is integrally formed on the top of the valve core (2), and the top end of the connecting rod (6) passes through the valve sleeve (1) and the sleeve (5) and extends to the inner side of the sleeve (5).
4. A novel brake valve group for a hydropower station according to claim 3, characterized in that: The gear 1 (7) is key-connected to the top end of the connecting rod (6); the motor (9) is mounted on the bottom of the sleeve (5) by bolts; the gear 2 (8) is mounted on the inner side of the sleeve; the output shaft of the motor (9) passes through the bottom of the sleeve (5) and is key-connected to the gear 2 (8); the gear 1 (7) is meshed with the gear 2 (8).
5. A novel brake valve group for a hydropower station according to claim 1, characterized in that: The rotating plate (16) is installed on the top of the envelope (5), and the bottom end of the rotating plate (16) passes through the top of the envelope (5) and is key-connected with the second gear (8).
6. A novel brake valve group for a hydropower station according to claim 5, characterized in that: A rotating sleeve (10) is installed on the top of the sleeve (5), the bottom end of the rotating sleeve (10) passes through the top of the sleeve (5) and is key-connected with the center of the gear (7), and a prism (11) is integrally formed on the top of the rotating sleeve (10).
7. A novel brake valve group for a hydropower station according to claim 6, characterized in that: The collar (13) is integrally formed on the top of the envelope (5), the bottom of the card cover (14) is clamped on the inner wall of the collar (13), and the card cover (14) is a transparent card cover.
8. A novel brake valve group for a hydropower station according to claim 7, characterized in that: The opening mark (15) is engraved on the top of the envelope (5), one end of the pointer (12) is welded to one side of the rotating sleeve (10), and the other end of the pointer (12) is located on the top of the opening mark (15).