Hardware forge piece with high anti-rust performance

By using low-temperature carbon steel and integrated forging technology to manufacture hardware forgings, and wear-resistant and corrosion-resistant treatments are performed on the surface and lining, the problem of insufficient wear resistance and sealing of hardware forgings is solved, and higher wear resistance and sealing are achieved, and service life is extended.

CN222823911UActive Publication Date: 2025-05-02DONGGUAN ZHENGLIXIN PRECISION HARDWARE CO LTD
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Patent Information

Application Number
CN202421641616.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-02
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing hardware forgings lack effective wear-resistant structure during use, resulting in poor surface wear resistance and lack of lining structure, which cannot improve the sealing effect of flange forgings.

Method used

The base material layer is made of low-temperature carbon steel, and the flange is formed through integrated forging technology. The surface is sprayed with wear-resistant layer and anti-corrosion layer. The inner lining is made of stainless steel and coated with polytetrafluoroethylene to improve the sealing effect.

Benefits of technology

It improves the wear resistance and sealing of flange forgings, extends service life, and enhances the corrosion resistance of forgings.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222823911U_ABST
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Abstract

The utility model discloses a hardware forge piece with high anti-rust performance, which comprises a flange body, an inner cavity of the flange body is fixedly connected with a connecting pipe, the inner wall of the connecting pipe is fixedly connected with a lining, a sealing gasket is sleeved on the inner side of the flange body and positioned on the surface of the connecting pipe, and the flange body comprises a base material layer. The base material layer is made of low-temperature carbon steel and formed through the integrated forging technology, it can be guaranteed that the flange is high in strength and not prone to damage, the service life of a forge piece is prolonged, the abrasion-resistant layer is made of the abrasion-resistant coating, the abrasion-resistant coating is a silicon nitride ceramic material coating, and the abrasion-resistant coating can be sprayed on the surface of the forge piece to form a protective coating, so that the service life of the forge piece is prolonged. According to the flange forge piece, the surface of the forge piece can be prevented from being damaged by friction, the attractiveness of the forge piece is prevented from being affected, the flange forge piece is made of the anti-corrosion coating, the anti-corrosion coating is a water-based inorganic zinc-rich paint layer, the anti-corrosion effect in the flange forge piece can be guaranteed, and the service life of the forge piece is greatly prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardware forgings, in particular to a hardware forging with high anti-rust performance. Background Art

[0002] Flange, also known as flange flange or flange, basically refers to the protruding structure on an object, or an object with a protruding structure, such as flange bolts, flange shafts, etc. Since flange structures are often used for connections between shafts, between pipe ends, or between equipment, the flange usually refers to a part or structure used for connection in the mechanical field, such as pipe flanges and reducer flanges. Flange connection refers to a mechanical connection method in which a gasket is placed between the flange plates and then tightened and sealed with several bolts. It is commonly used for steel pipes, cast iron pipes, plastic pipes, and other pipe sections that need to be disassembled frequently, as well as larger diameter pipe connections. In order to prevent corrosion and increase sealing, an inner lining layer is often set in the inner cavity of the flange.

[0003] For example, the Chinese utility model provides "a corrosion-resistant flange", and its announcement number is: CN214947120U, which includes a flange assembly body. The flange assembly body is installed at one end of the pipe that needs to be docked, and the bolts pass through the connecting cylinder and cooperate with the nuts to fix the flange assembly body. In the process of docking and fixing the flange assembly body, the external barrier ring will be embedded in the inner cavity of the external barrier groove to prevent the invasion of external moisture into the flange assembly body. The internal infiltration barrier ring will be embedded in the inner cavity of the internal infiltration barrier groove to prevent leakage between the connected pipes. The corrosive liquid penetrates into the interior of the flange assembly body and causes damage to the flange assembly body. When the flange assembly body cooperates with the first protective cover and the second protective cover to be installed at one end of the pipe, a cavity is formed between the internal infiltration flow groove and the pipe. If leakage occurs between the connected pipes, it can be discovered in time.

[0004] In the process of realizing the utility model, the inventors found that there are at least the following problems in this technology: the hardware forgings in the above patent lack effective wear-resistant structures during use, resulting in poor wear resistance of the surface; and at the same time, they do not have an inner lining structure, and cannot further improve the sealing effect of the flange forgings. For this reason, we propose a hardware forging with high anti-rust performance. Utility Model Content

[0005] The purpose of the utility model is to provide a hardware forging with high anti-rust performance, which has the advantages of corrosion resistance, wear resistance and high sealing performance, and solves the problem that the hardware forging lacks an effective wear-resistant structure during use, resulting in poor wear resistance on its surface, and at the same time does not have an inner lining structure, and the sealing effect of the flange forging cannot be further improved.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hardware forging with high anti-rust performance, comprising a flange body, the inner cavity of the flange body is fixedly connected to a connecting pipe, the inner wall of the connecting pipe is fixedly connected to a lining, the inner side of the flange body and the surface of the connecting pipe are sleeved with a sealing gasket, the flange body comprises a substrate layer, the surface of the substrate layer is fixedly connected to a wear-resistant layer, the inner wall of the substrate layer is fixedly connected to an anti-corrosion layer, the lining comprises a reinforcing layer, and the interior of the reinforcing layer is fixedly connected to a protective layer.

[0007] Preferably, the surface of the flange body is provided with mounting holes, and the number of the mounting holes is six and they are distributed in a circle.

[0008] Preferably, the substrate layer is made of low-temperature carbon steel, and the flange body is forged in one piece.

[0009] Preferably, the wear-resistant layer is made of a wear-resistant coating, and the wear-resistant coating is made of silicon nitride ceramic material coating.

[0010] Preferably, the anti-corrosion layer is made of an anti-corrosion coating, and the anti-corrosion coating is a water-based inorganic zinc-rich paint layer.

[0011] Preferably, the reinforcement layer is made of stainless steel, and the protective layer is made of polytetrafluoroethylene coating.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model adopts a base material layer, which is made of low-temperature carbon steel and is formed through an integrated forging technology, which can ensure that the flange has high strength and is not easy to be damaged, thereby improving the service life of the forging. The wear-resistant layer is made of a wear-resistant coating, and the wear-resistant coating is coated with silicon nitride ceramic material, which can be sprayed on the surface of the forging to form a protective coating, which can avoid damage to the surface of the forging caused by friction and affect the aesthetics of the forging. The anti-corrosion layer is made of an anti-corrosion coating, which is a water-based inorganic zinc-rich paint layer, which can ensure the anti-corrosion effect inside the flange forging and greatly extend the service life of the forging.

[0014] 2. The utility model adopts a lining made of stainless steel material, which can further improve the use strength of the flange forging while ensuring the stability of the flange connection and improving the sealing effect. Through the protective layer and the use of polytetrafluoroethylene coating, the anti-corrosion effect of the inner wall of the lining can be guaranteed, greatly extending the use effect of the hardware forging. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a side view schematic diagram of the structure of the utility model;

[0017] Figure 3 It is a right side view schematic diagram of the structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the flange body of the utility model;

[0019] Figure 5 It is a schematic diagram of the composition of the lining structure of the utility model.

[0020] In the figure: 1. flange body; 101. base material layer; 102. wear-resistant layer; 103. anti-corrosion layer; 2. connecting pipe; 3. lining; 301. reinforcement layer; 302. protective layer; 4. sealing gasket; 5. mounting hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1:

[0023] See also Figure 1-Figure 4 In order to achieve the purpose of improving the use strength and wear resistance and anti-corrosion effect of forgings, the present embodiment provides the following technical solutions, which specifically disclose: comprising a flange body 1, the surface of the flange body 1 is provided with mounting holes 5, the number of the mounting holes 5 is six, and they are circumferentially distributed, the flange body 1 can be conveniently connected through the mounting holes 5, thereby improving the convenience of installation of the flange body 1, the inner cavity of the flange body 1 is fixedly connected with a connecting pipe 2, the inner wall of the connecting pipe 2 is fixedly connected with an inner lining 3, the inner side of the flange body 1 and the surface of the connecting pipe 2 are sleeved with a sealing gasket 4, the flange body 1 comprises a substrate layer 101, the substrate layer 101 is made of low-temperature carbon steel, the flange body 1 is integrally forged, the surface of the substrate layer 101 is fixedly connected with a wear-resistant layer 102, the wear-resistant layer 102 is made of a wear-resistant coating, the wear-resistant coating is coated with silicon nitride ceramic material, the inner wall of the substrate layer 101 is fixedly connected with an anti-corrosion layer 103, the anti-corrosion layer 103 is made of an anti-corrosion coating, and the anti-corrosion coating is a water-based inorganic zinc-rich paint layer.

[0024] Embodiment 2:

[0025] See also Figure 5In order to achieve the purpose of improving the sealing and connection strength of forgings, this embodiment provides the following technical solutions, which specifically disclose: the lining 3 includes a reinforcing layer 301, and a protective layer 302 is fixedly connected to the inside of the reinforcing layer 301. The reinforcing layer 301 is made of stainless steel, and the protective layer 302 is coated with polytetrafluoroethylene.

[0026] When in use, the base material layer 101 is made of low-temperature carbon steel and is formed through an integrated forging technology, which can ensure that the flange has high strength and is not easy to be damaged, thereby improving the service life of the forging. The wear-resistant layer 102 is made of a wear-resistant coating, and the wear-resistant coating is coated with silicon nitride ceramic material, which can be sprayed on the surface of the forging to form a protective coating, which can avoid damage to the surface of the forging caused by friction and affect the aesthetics of the forging. The anti-corrosion layer 103 is made of an anti-corrosion coating, and the anti-corrosion coating is a water-based inorganic zinc-rich paint layer, which can ensure the anti-corrosion effect inside the flange forging and greatly extend the service life of the forging. The lining 3 made of stainless steel can further improve the use strength of the flange forging while ensuring the stability of the flange connection and improving the sealing effect. The protective layer 302 uses a polytetrafluoroethylene coating to ensure the anti-corrosion effect of the inner wall of the lining 3, which greatly extends the use effect of the hardware forging.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal forging with high rust resistance, comprising a flange body (1), characterized in that: The inner cavity of the flange body (1) is fixedly connected to a connecting pipe (2), the inner wall of the connecting pipe (2) is fixedly connected to an inner lining (3), a sealing gasket (4) is sleeved on the inner side of the flange body (1) and located on the surface of the connecting pipe (2), the flange body (1) comprises a base material layer (101), the surface of the base material layer (101) is fixedly connected to a wear-resistant layer (102), the inner wall of the base material layer (101) is fixedly connected to an anti-corrosion layer (103), and the inner lining (3) comprises a reinforcement layer (301), and the interior of the reinforcement layer (301) is fixedly connected to a protective layer (302).

2. The metal forging with high rust resistance according to claim 1, characterized in that: The surface of the flange body (1) is provided with mounting holes (5), and the number of the mounting holes (5) is six and they are distributed around the circumference.

3. The metal forging with high rust resistance according to claim 1, characterized in that: The base material layer (101) is made of low-temperature carbon steel, and the flange body (1) is forged in one piece.

4. The metal forging with high rust resistance according to claim 1, characterized in that: The wear-resistant layer (102) is made of a wear-resistant coating, and the wear-resistant coating is made of a silicon nitride ceramic material coating.

5. The metal forging with high rust resistance according to claim 1, characterized in that: The anti-corrosion layer (103) is made of an anti-corrosion coating, and the anti-corrosion coating is a water-based inorganic zinc-rich paint layer.

6. The metal forging with high rust resistance according to claim 1, characterized in that: The reinforcement layer (301) is made of stainless steel, and the protection layer (302) is made of polytetrafluoroethylene coating.