High-yield and low-consumption furnace charge proportioning blanking structure of calcium carbide furnace

By designing the high-yield, low-consumable furnace material ratio cut structure of the calcium carbide furnace, the cracked rod and cracked paddle are used to reduce raw material agglomeration, and blockage is avoided through an elastic filter, the problems of raw material agglomeration and blockage in the calcium carbide furnace are solved and the production efficiency is improved.

CN222824823UActive Publication Date: 2025-05-02FENGZHEN CITY JIA SILICON MENG ALLOY CO LTD
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Patent Information

Application Number
CN202421582022.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-02
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

In existing calcium carbide furnaces, when orchid charcoal and lime are added to the furnace in a certain proportion, it may cause blockage due to lime agglomeration and retention, affecting the continuity and stability of calcium carbide production, and may cause damage to the equipment, greatly affecting production efficiency.

Method used

A high-yield, low-consumption furnace material ratio cut structure is designed, including top blocks, bottom blocks, expansion joints, breaking rods, breaking paddles and filters. The motor drives the breaking rod to rotate, which drives the breaking paddle to break the raw materials, reduces clumping, and avoids clogging through the elastic filter.

Benefits of technology

It effectively avoids raw material agglomeration and blockage, ensures the continuity and stability of calcium carbide production, improves production efficiency, and avoids equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of calcium carbide furnaces, in particular to a high-yield and low-consumption furnace charge proportioning blanking structure of a calcium carbide furnace, which is characterized in that the lower end of a lower loading block is fixedly connected with an expansion joint, and one end, far away from the lower loading block, of the expansion joint is connected with an inner cavity of the calcium carbide furnace; a scattering paddle is fixedly connected to the outer wall of the scattering rod, a filter screen is arranged at the lower end of the scattering rod, the scattering rod is driven to rotate through the output end of the motor, the scattering paddle is driven to scatter the poured raw materials and reduce caking, the scattered raw materials can be filtered through the filter screen, and the caking raw materials are prevented from being continuously discharged; when the raw materials are filtered, the filter screen can be extruded, so that the filter screen bounces the caked raw materials and continues to scatter the caked raw materials, blockage is effectively avoided, the filtered raw materials can be guided into the cavity of the calcium carbide furnace through the expansion joint to react, the blockage phenomenon is further avoided, and the production efficiency is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of calcium carbide furnaces, in particular to a high-yield and low-consumption charge proportioning feeding structure for calcium carbide furnaces. Background Art

[0002] In the production of calcium carbide, the raw materials, semi-coke and lime, need to be added into the furnace in a certain ratio for reaction. The charge proportioner of the calcium carbide furnace is a device for remote proportioning according to production needs. In the production of calcium carbide, the accuracy of the charge proportion directly affects the quality of calcium carbide products and the stability of production. The charge proportion of the calcium carbide furnace is crucial to the production of calcium carbide.

[0003] When existing lignite and lime are added into the furnace in a certain proportion, blockage may occur due to lime agglomeration and retention, which will not only affect the continuity and stability of calcium carbide production, but may also cause damage to the equipment, greatly affecting production efficiency.

[0004] In view of the above problems, the utility model proposes a high-yield and low-consumption charge proportioning feeding structure for a calcium carbide furnace. Utility Model Content

[0005] The utility model aims to provide a high-yield and low-consumption charge proportioning feeding structure for a calcium carbide furnace, thereby solving the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-yield and low-consumption charge ratio unloading structure for a calcium carbide furnace, comprising an unloading assembly installed on one side of the calcium carbide furnace, the unloading assembly comprising an upper loading block, and a lower loading block installed at the lower end of the upper loading block, the lower end of the lower loading block being fixedly connected with an expansion joint, the end of the expansion joint away from the lower loading block being connected to the inner cavity of the calcium carbide furnace, and the upper end of the upper loading block being provided with a feed port;

[0007] A motor is installed on one side of the upper mounting block, the output end of the motor passes through the inner wall of the mounting block, and the end through which it passes is fixedly connected to a breaking rod, the outer wall of the breaking rod is fixedly connected to a breaking paddle, and a filter is arranged at the lower end of the breaking rod.

[0008] Furthermore, the upper mounting block, the lower mounting block and the expansion joint are interconnected.

[0009] Furthermore, the filter screen is a component made of beryllium bronze and has elasticity.

[0010] Furthermore, the shortest distance between the filter screen and the scattering bar is smaller than the length of the scattering paddle.

[0011] Furthermore, side blocks are provided on both sides of the filter screen, the inner walls of the side blocks are fixedly connected to the inner wall of the lower mounting block, the outer walls of the side blocks are provided with sliding grooves, and the inner walls of the sliding grooves are slidably connected to sliders.

[0012] Furthermore, the slider is fixedly connected to the filter screen, the lower end of the slider is fixedly connected to a vibration spring, and the lower end of the vibration spring is fixedly connected to the bottom plate in the cavity of the slide groove.

[0013] Furthermore, when the vibration spring is in a compressed state, the breaking rod contacts the filter screen.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model proposes a high-yield and low-consumption charge ratio feeding structure for a calcium carbide furnace, which drives a motor, and the output end of the motor drives a breaking rod to rotate, thereby driving a breaking paddle to break up the poured raw materials to reduce agglomeration. The broken raw materials will be filtered through a filter to avoid continued feeding of agglomerated raw materials. Whenever the breaking paddle contacts the filter, the filter will be squeezed to make the filter bounce up the agglomerated raw materials and continue to break them up, effectively avoiding blockage. The filtered raw materials will be introduced into the cavity of the calcium carbide furnace through an expansion joint for reaction, further avoiding blockage, ensuring production efficiency, and solving the problem that when existing lignite and lime are added into the furnace according to a certain ratio, blockage may occur due to lime agglomeration and retention, which will not only affect the continuity and stability of calcium carbide production, but also may cause damage to the equipment, greatly affecting the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the calcium carbide furnace and the material feeding assembly of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the scattering rod and scattering paddle of the utility model;

[0019] Figure 4 This is a schematic diagram of the filter structure of the utility model;

[0020] Figure 5 This is a schematic diagram of the slider and the slide groove structure of the utility model.

[0021] In the figure: 1. calcium carbide furnace; 2. unloading assembly; 21. upper mounting block; 22. lower mounting block; 23. expansion joint; 24. feed port; 25. motor; 26. breaking rod; 27. breaking paddle; 28. filter screen; 29. ​​side connection block; 210. slide groove; 211. slider; 212. vibration spring. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5 In order to solve the problem that when the existing blue coke and lime are added into the furnace in a certain proportion, the lime may agglomerate and remain, which may cause blockage, not only affecting the continuity and stability of calcium carbide production, but also causing damage to the equipment, greatly affecting the production efficiency, the following preferred technical solutions are provided:

[0024] A high-yield and low-consumption charge ratio unloading structure for a calcium carbide furnace comprises a unloading assembly 2 installed on one side of the calcium carbide furnace 1, the unloading assembly 2 comprises an upper loading block 21, and a lower loading block 22 installed at the lower end of the upper loading block 21, an expansion joint 23 is fixedly connected to the lower end of the lower loading block 22, an end of the expansion joint 23 away from the lower loading block 22 is connected to the inner cavity of the calcium carbide furnace 1, a feed port 24 is provided at the upper end of the upper loading block 21, a motor 25 is installed on one side of the upper loading block 21, an output end of the motor 25 passes through the inner wall of the loading block 21, and a breaking rod 26 is fixedly connected to the end through which the breaking rod 26 passes, a breaking paddle 27 is fixedly connected to the outer wall of the breaking rod 26, and a filter screen 28 is arranged at the lower end of the breaking rod 26.

[0025] The upper mounting block 21 , the lower mounting block 22 and the expansion joint 23 are interconnected. The filter screen 28 is a component made of beryllium bronze and has elasticity. The shortest distance between the filter screen 28 and the breaking rod 26 is less than the length of the breaking paddle 27 .

[0026] Side connecting blocks 29 are provided on both sides of the filter screen 28, the inner wall of the side connecting block 29 is fixedly connected to the inner wall of the lower mounting block 22, the outer wall of the side connecting block 29 is provided with a slide groove 210, the inner wall of the slide groove 210 is slidably connected with a slider 211, the slider 211 is fixedly connected to the filter screen 28, the lower end of the slider 211 is fixedly connected with a vibration spring 212, the lower end of the vibration spring 212 is fixedly connected to the bottom plate of the cavity of the slide groove 210, when the vibration spring 212 is in a compressed state, the breaking rod 26 contacts the filter screen 28.

[0027] Specifically, during the production of calcium carbide, blue coal and lime mixed in a certain ratio can be poured into the cavity of the upper loading block 21 through the feed port 24, and the motor 25 is driven. The output end of the motor 25 drives the breaking rod 26 to rotate, and drives the breaking paddle 27 to break up the poured raw materials to reduce agglomeration. The broken raw materials will be filtered through the filter 28 to prevent the agglomerated raw materials from continuing to be fed. Since the filter 28 is a component made of beryllium bronze, it has elasticity, and the closest distance between the filter 28 and the breaking rod 26 is less than the length of the breaking paddle 27, whenever the breaking When the paddle 27 contacts the filter screen 28, the filter screen 28 will be squeezed, causing the filter screen 28 to bounce up the agglomerated raw materials and continue to break them up, effectively avoiding blockage, and the filtered raw materials will be introduced into the cavity of the calcium carbide furnace 1 through the expansion joint 23 for reaction, further avoiding blockage, ensuring production efficiency, and solving the problem that when the existing lignite and lime are added to the furnace in a certain proportion, blockage may occur due to lime agglomeration and retention, which will not only affect the continuity and stability of calcium carbide production, but may also cause damage to the equipment, greatly affecting the production efficiency.

[0028] When the beating paddle 27 contacts the filter screen 28, the filter screen 28 will drive the slider 211 to move down the slide groove 210, so that the slider 211 presses the vibration spring 212. By utilizing the reaction force of the vibration spring 212, the slider 211 will drive the filter screen 28 to more efficiently bounce up the agglomerated raw materials, with significant effect.

[0029] To sum up: the driving motor 25, the output end of the motor 25 drives the breaking rod 26 to rotate, and drives the breaking paddle 27 to break up the poured raw materials to reduce agglomeration. The broken raw materials will be filtered through the filter screen 28 to prevent the agglomerated raw materials from continuing to be discharged. Since the filter screen 28 is a component made of beryllium bronze, it has elasticity, and the closest distance between the filter screen 28 and the breaking rod 26 is less than the length of the breaking paddle 27, therefore, whenever the breaking paddle 27 contacts the filter screen 28, the filter screen 28 will be squeezed, so that the filter screen 28 will bounce up the agglomerated raw materials. When the breaking paddle 27 contacts the filter screen 28, the filter screen 28 will drive the slider 211 to move down in the slide groove 210, so that the slider 211 presses the vibration spring 212, and the reaction force of the vibration spring 212 will be used to drive the filter screen 28 to bounce up the agglomerated raw materials more efficiently through the slider 211, continue to break them up, and effectively avoid blockage.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-yield and low-consumption charge ratio feeding structure for a calcium carbide furnace, comprising a feeding assembly (2) installed on one side of a calcium carbide furnace (1), characterized in that: The material discharge assembly (2) comprises an upper loading block (21) and a lower loading block (22) mounted at the lower end of the upper loading block (21); an expansion joint (23) is fixedly connected to the lower end of the lower loading block (22); an end of the expansion joint (23) away from the lower loading block (22) is connected to the inner cavity of the calcium carbide furnace (1); and a material feed port (24) is provided at the upper end of the upper loading block (21); A motor (25) is installed on one side of the upper mounting block (21); an output end of the motor (25) penetrates the inner wall of the upper mounting block (21); and one end thereof is fixedly connected to a breaking rod (26); a breaking paddle (27) is fixedly connected to the outer wall of the breaking rod (26); and a filter screen (28) is arranged at the lower end of the breaking rod (26).

2. The high-yield and low-consumption charge ratio feeding structure for calcium carbide furnace according to claim 1 is characterized by: The upper mounting block (21), the lower mounting block (22) and the expansion joint (23) are connected to each other.

3. The high-yield and low-consumption charge ratio feeding structure for calcium carbide furnace according to claim 1 is characterized in that: The filter screen (28) is a component made of beryllium bronze and has elasticity.

4. The high-yield and low-consumption charge ratio feeding structure for calcium carbide furnace according to claim 1 is characterized in that: The shortest distance between the filter screen (28) and the scattering rod (26) is smaller than the length of the scattering paddle (27).

5. The high-yield and low-consumption charge ratio feeding structure for calcium carbide furnace according to claim 1 is characterized in that: Side connecting blocks (29) are provided on both sides of the filter screen (28); the inner wall of the side connecting block (29) is fixedly connected to the inner wall of the lower mounting block (22); the outer wall of the side connecting block (29) is provided with a sliding groove (210); the inner wall of the sliding groove (210) is slidably connected to a sliding block (211).

6. A high-yield and low-consumption charge ratio feeding structure for calcium carbide furnace according to claim 5, characterized in that: The slider (211) is fixedly connected to the filter screen (28); the lower end of the slider (211) is fixedly connected to a vibration spring (212); the lower end of the vibration spring (212) is fixedly connected to the bottom plate of the cavity of the slide groove (210).

7. A high-yield and low-consumption charge ratio feeding structure for calcium carbide furnace according to claim 6, characterized in that: When the vibration spring (212) is in a compressed state, the breaking rod (26) contacts the filter screen (28).