Wire stranding equipment for cable production

By designing cable production stranded equipment with linked rotation mechanisms, the existing equipment has solved the problem of rotational power consumption and synchronous rotation difficulty, achieving uniform rotation and wrapping of the wire harness, improving production efficiency and product quality.

CN222826143UActive Publication Date: 2025-05-02SICHUAN SHENGSHI HONGXIN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421313052.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-05-02
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Existing twisted wire equipment consumes a lot of rotation power and is difficult to maintain synchronous rotation of the wire disk and the winding plate, resulting in poor uniformity of the wire harness and prone to kinking and arching problems.

Method used

A cable production stranded wire equipment is designed, adopting a linked rotating mechanism, and the uniform rotation and wrapping of the wire harness is achieved through the synchronous rotation of the wire storage disc and the rotating disc, combined with the meshing of the first and second gears.

Benefits of technology

The uniform rotation and wrapping of the wire harness is achieved, the power consumption is reduced, the structure is compact, the kink and arching is avoided, and the production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stranding equipment, and discloses cable production stranding equipment, which comprises a base plate and a wire storage disc, the wire storage disc is longitudinally arranged on the left side of the center of the top of the base plate, a rotating disc is longitudinally arranged on the right side of the center of the top of the base plate, and supports are assembled between the bottoms of the wire storage disc and the rotating disc and the base plate. A second gear is movably connected between the two sides of the interior of the support. According to the cable production stranding equipment, the wire storage disc is longitudinally arranged on the left side of the center of the top of the base plate, a motor on the support on the left side is started, a second gear located on the top of the base plate is rotated through a linkage rod, the wire storage disc and the rotary disc installed in the two sets of supports are synchronously shifted and rotated, and then a first gear erected on the top is matched; the wire storage disc with the tooth blocks and the rotating disc can be shifted, stable rotation of the wire storage disc and the rotating disc is maintained, a cable inner core can move through the through groove in the center, then wire twisting operation is carried out, and the problem that rotating power is consumed is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire twisting equipment, in particular to a wire twisting equipment for cable production. Background Art

[0002] Wire twisting refers to the operation of wrapping the inner core of the cable for protection. In the daily production and processing process, a wire twisting machine is required to guide multiple wire harnesses to wrap around the outside of the cable, continuously twist the wire harnesses on the outside of the transmission cable, and then collect and organize them.

[0003] However, previous stranding equipment used motors to control the rotation of the wire drum and winding plate, which not only consumed electricity, but also made it difficult to maintain the synchronous rotation of the two plates. In the long run, it was difficult to evenly arrange the wire bundles used for wrapping, and there were kinks and arches, which needed to be processed and modified.

[0004] Now, a new type of cable production stranding equipment is proposed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a cable production stranding device to solve the problem of consuming rotational power in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable production stranding equipment, including a base plate and a wire storage drum, a wire storage drum is longitudinally arranged on the left side of the center of the top of the base plate, and a rotating disk is longitudinally arranged on the right side of the center of the top of the base plate, a bracket is assembled between the bottom of the wire storage drum and the rotating disk and the base plate, and a second gear is movably connected between the two sides inside the bracket, a linkage rod is movably connected between one side at the center of the bracket, and a motor is installed between the left side of the linkage rod and the bracket, six groups of wire drums are installed on the inner side of the wire storage drum, and a protective wire harness is wound on the rod body of the wire drum, six groups of holes are arranged between the two sides inside the rotating disk, tooth blocks are fixed on the outer periphery of the wire storage drum and the rotating disk respectively, through grooves are transversely arranged at the centers of the wire storage drum and the rotating disk, and a cable inner core is transversely inserted in the through grooves, a T-frame is fixed on the left side of the rear of the top of the base plate, and the first gear is suspended on both sides of the bottom of the T-frame, and a winding drum is installed on the right side of the top of the base plate.

[0007] Preferably, the wire storage disk and the rotating disk have the same rotation direction, and the first gear and the second gear are both meshed and engaged with the gear block.

[0008] Preferably, the protective wire harness passes through the hole, and the protective wire harness is wrapped around the outside of the cable core.

[0009] Preferably, a horizontal cylinder is fixed on the right side of the center of the top of the base plate, and grooves are provided at the top and bottom of the center inside the horizontal cylinder, screw rods are vertically installed in the front and rear of the grooves, and shaft sleeves are sleeved at the top and bottom of the outside of the screw rods, guide wheels are movably connected between the front and back of the shaft sleeves, and motors are fixed at the front and back ends of the center of the top of the horizontal cylinder.

[0010] Preferably, the guide wheel can rotate between the shaft sleeves at the front and rear ends, and the guide wheel can be retracted into the groove.

[0011] Preferably, two groups of support rods are fixed on the left side of the top of the base plate, and a lower block is sleeved at the outer center of the support rod, an upper block is sleeved at the top end of the outer side of the support rod, a spring is welded between the top of the support rod and the upper block, and an electric brush cylinder is movably connected between one side of the upper block and the lower block.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the cable production stranding equipment not only realizes the linkage rotation mechanism, realizes the restriction or guidance of cable movement, but also realizes the cleaning of the cable inner core;

[0013] (1) A wire storage disk is longitudinally arranged on the left side at the center of the top of the base plate, and the motor on the left bracket is started, so that the second gear on the top of the base plate is rotated through the linkage rod, and the wire storage disk and the rotary disk installed in the two sets of brackets are synchronously turned, and then the wire storage disk and the rotary disk with the gear block are turned in conjunction with the first gear connected to the top, so that the stable rotation of the two can be maintained, and the cable core can be moved by the through groove at the center, and the protective wire harness on the surface of the wire drum is rotated and twisted on the cable core, which does not affect the guidance and movement of various materials, and can save power source. The structure is compact, and the two sets of rotating mechanisms will not easily get stuck or shake, and are firm and reliable;

[0014] (2) By fixing a horizontal cylinder on the right side of the center of the top of the base plate, the cable core and the protective harness will be closed in the horizontal cylinder. At this time, the motor is used to control the rotation of the screw rods at the front and rear ends, and then the sleeve of the threaded hole is guided along the screw rod. When the guide wheel contacts the internal cable product, its movement is restricted. When the guide wheel is released, the cable product will be wound when the reel rotates, which is very convenient.

[0015] (3) By fixing two groups of support rods on the left side of the top of the base plate, the inner core of the cable will pass through two symmetrical groups of electric brush cylinders before the wrapping process. The upper and lower blocks are installed on both sides of the electric brush cylinder. The upper block is restricted to the top of the support rod by a spring. When the inner core of the cable passes through the adjacent electric brush cylinder, the dust on the outside can be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a front view cross-sectional structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the wire storage drum of the utility model;

[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model in a front view;

[0019] Figure 4 This is a front view structural diagram of the electric brush barrel of the utility model.

[0020] In the figure: 1. base plate; 2. support rod; 3. electric brush cylinder; 4. lower sleeve block; 5. cable inner core; 6. spring; 7. upper sleeve block; 8. T-shaped frame; 9. first gear; 10. wire storage disk; 11. wire harness protection; 12. turntable; 13. horizontal cylinder; 14. motor; 15. groove; 16. take-up drum; 17. bracket; 18. second gear; 19. gear block; 20. motor; 21. wire drum; 22. through groove; 23. guide wheel; 24. bushing; 25. hole; 26. linkage rod; 27. screw rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1: Please refer to Figure 1-4 A cable production stranding equipment includes a base plate 1 and a wire storage disk 10. The wire storage disk 10 is longitudinally arranged on the left side of the top center of the base plate 1, and a rotating disk 12 is longitudinally arranged on the right side of the top center of the base plate 1. A bracket 17 is installed between the bottom of the wire storage disk 10 and the rotating disk 12 and the base plate 1, and a second gear 18 is movably connected between the two sides inside the bracket 17, a linkage rod 26 is movably connected between one side of the center of the bracket 17, and a motor 20 is installed between the left side of the linkage rod 26 and the bracket 17. Six sets of wire drums 21 are installed on the side, and the rod body of the wire drum 21 is wound with a protective wire harness 11, six sets of holes 25 are set between the two sides of the inside of the rotary disk 12, and tooth blocks 19 are fixed on the outer periphery of the wire storage disk 10 and the rotary disk 12, and a through groove 22 is transversely arranged at the center of the wire storage disk 10 and the rotary disk 12, and the cable inner core 5 is transversely inserted in the through groove 22, a T-shaped frame 8 is fixed on the left side of the rear top of the base plate 1, and the first gear 9 is hung on both sides of the bottom of the T-shaped frame 8, and a winding drum 16 is installed on the right side of the top of the base plate 1;

[0023] The wire storage disk 10 and the rotating disk 12 rotate in the same direction, the first gear 9 and the second gear 18 are both engaged with the gear block 19, the protective wire harness 11 passes through the hole 25, and the protective wire harness 11 is wrapped around the outside of the cable core 5;

[0024] Specifically, Figure 1 and Figure 2 As shown, the motor 20 on the left bracket 17 is started, and the second gear 18 located on the top of the base plate 1 is rotated through the linkage rod 26, and the storage disk 10 and the rotary disk 12 installed in the two groups of brackets 17 are synchronously turned, and then the first gear 9 connected to the top frame can be used to turn the storage disk 10 and the rotary disk 12 with the gear block 19, which can not only maintain the stable rotation of the two, but also allow the cable core 5 to move by means of the through groove 22 at the center, and rotate the protective wire harness 11 on the surface of the wire drum 21 to be twisted on the cable core 5, which does not affect the guidance and movement of various materials and saves power sources.

[0025] Embodiment 2: A horizontal cylinder 13 is fixed to the right side of the center of the top of the base plate 1, and grooves 15 are provided at the top and bottom of the center of the horizontal cylinder 13. Screw rods 27 are respectively vertically installed in the front and rear of the grooves 15, and shaft sleeves 24 are sleeved at the top and bottom of the outside of the screw rod 27. A guide wheel 23 is movably connected between the front and back of the shaft sleeve 24. Motors 14 are respectively fixed at the front and back ends of the top center of the horizontal cylinder 13. The guide wheel 23 can rotate between the shaft sleeves 24 at the front and back ends, and the guide wheel 23 can be retracted into the groove 15;

[0026] Specifically, Figure 1 and Figure 3 As shown, the cable core 5 and the protective harness 11 will be closed in the horizontal cylinder 13. At this time, the motor 14 is used to control the rotation of the screw rods 27 at the front and rear ends, and then the sleeve 24 of the threaded hole is guided along the screw rod 27. When the guide wheel 23 contacts the internal cable product, its movement is restricted. When the guide wheel 23 is released, the cable product will be wound when the reel 16 rotates, and it is very convenient to pause and release.

[0027] Embodiment 3: Two groups of support rods 2 are fixed on the left side of the top of the base plate 1, and a lower sleeve block 4 is sleeved at the outer center of the support rod 2, and an upper sleeve block 7 is sleeved at the top of the outer side of the support rod 2. A spring 6 is welded between the top of the support rod 2 and the upper sleeve block 7, and an electric brush cylinder 3 is movably connected between one side of the upper sleeve block 7 and the lower sleeve block 4;

[0028] Specifically, Figure 1 and Figure 4As shown, before the cable core 5 is wrapped, it will pass through two symmetrical sets of electric brush cylinders 3, on both sides of which an upper sleeve block 7 and a lower sleeve block 4 are respectively installed. The upper sleeve block 7 is restricted to the top of the support rod 2 by a spring 6. When the cable core 5 passes through the adjacent electric brush cylinder 3, the dust on the outside can be cleaned to prevent the cable core 5 from being contaminated by debris and causing the outer skin to fluctuate.

[0029] Working principle: When the utility model is in use, the cable core 5 will pass through two symmetrical groups of electric brush cylinders 3 before the wrapping processing. The upper sleeve block 7 and the lower sleeve block 4 are respectively installed on both sides of the electric brush cylinder 3. The upper sleeve block 7 is limited to the top of the support rod 2 by the spring 6. When the cable core 5 passes through the adjacent electric brush cylinder 3, the dust on its outside can be cleaned. Then the motor 20 on the left bracket 17 is started, and the second gear 18 located at the top of the base plate 1 is rotated through the linkage rod 26, and the storage disk 10 and the rotary disk 12 installed in the two groups of brackets 17 are synchronously turned, and then the first gear connected to the top is coordinated. 9, can turn the storage disk 10 and the rotating disk 12 with the tooth block 19, not only to maintain the stable rotation of the two, but also to allow the cable core 5 to move by means of the through groove 22 at the center, and to rotate and twist the protective wire harness 11 on the surface of the wire drum 21 on the cable core 5, the cable core 5 and the protective wire harness 11 will be closed in the horizontal cylinder 13, at this time, the motor 14 is used to control the rotation of the screw rods 27 at the front and rear ends, and then guide the sleeve 24 of the threaded hole to be threaded along the screw rod 27, and limit its movement when the guide wheel 23 contacts the internal cable product, and when the guide wheel 23 is loosened, the cable product will be wound when the winding drum 16 rotates.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A cable production stranding device, comprising a base plate (1) and a wire storage drum (10), characterized in that: A wire storage disk (10) is longitudinally arranged on the left side of the center of the top of the base plate (1), and a rotating disk (12) is longitudinally arranged on the right side of the center of the top of the base plate (1). A bracket (17) is installed between the bottom of the wire storage disk (10) and the rotating disk (12) and the base plate (1), and a second gear (18) is movably connected between the two sides inside the bracket (17). A linkage rod (26) is movably connected between one side at the center of the bracket (17), and a motor (20) is installed between the left side of the linkage rod (26) and the bracket (17). Six sets of wire spools (21) are installed on the inner side of the wire storage disk (10), and the wire spools (21) are installed on the inner side of the wire storage disk (10). A protective wire harness (11) is wound around the rod body of the drum (21), six groups of holes (25) are arranged between the two sides of the inside of the rotary disk (12), tooth blocks (19) are fixed to the outer periphery of the storage drum (10) and the rotary disk (12), through grooves (22) are transversely arranged at the centers of the storage drum (10) and the rotary disk (12), and a cable core (5) is transversely inserted in the through grooves (22), a T-shaped frame (8) is fixed to the left side of the rear top of the base plate (1), and first gears (9) are suspended on both sides of the bottom of the T-shaped frame (8), and a winding drum (16) is installed on the right side of the top of the base plate (1).

2. A cable production stranding equipment according to claim 1, characterized in that: The wire storage disk (10) and the rotating disk (12) rotate in the same direction, and the first gear (9) and the second gear (18) are both meshed and engaged with the gear block (19).

3. A cable production stranding equipment according to claim 1, characterized in that: The protective wire harness (11) passes through the hole (25), and the protective wire harness (11) is wrapped around the outside of the cable inner core (5).

4. The cable production stranding equipment according to claim 1, characterized in that: A horizontal cylinder (13) is fixed on the right side of the center of the top of the base plate (1), and grooves (15) are provided at the top and bottom of the center of the inside of the horizontal cylinder (13), screw rods (27) are respectively vertically mounted in front and rear of the grooves (15), and shaft sleeves (24) are sleeved at the top and bottom of the outside of the screw rod (27), and a guide wheel (23) is movably connected between the front and rear of the shaft sleeve (24), and a motor (14) is respectively fixed at the front and rear ends of the top center of the horizontal cylinder (13).

5. A cable production stranding equipment according to claim 4, characterized in that: The guide wheel (23) can rotate between the shaft sleeves (24) at the front and rear ends, and the guide wheel (23) can be retracted into the groove (15).

6. The cable production stranding equipment according to claim 1, characterized in that: Two groups of support rods (2) are fixed on the left side of the top of the base plate (1), and a lower sleeve block (4) is sleeved at the center of the outside of the support rod (2), and an upper sleeve block (7) is sleeved at the top end of the outside of the support rod (2). A spring (6) is welded between the top of the support rod (2) and the upper sleeve block (7), and an electric brush cylinder (3) is movably connected between one side of the upper sleeve block (7) and the lower sleeve block (4).