Transformer coil pay-off rack

By designing the lifting and rotating mechanism of the transformer coil laying frame, the problem of difficulty in uniform winding of the conductors on the vertically placed magnetic core is solved, and a more efficient laying process is achieved.

CN222826220UActive Publication Date: 2025-05-02SHIYAN BELTA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421580594.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-02
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

When the core is placed vertically, it is difficult to wind the wires evenly on the core.

Method used

A transformer coil wiring mount is designed, including a lifting mechanism and a rotating mechanism. One end of the wire is lifted and lowered through the lifting mechanism, and the rotating mechanism drives the spool to rotate to ensure that the wire is evenly wound on the magnetic core.

Benefits of technology

It solves the problem that the wire is difficult to evenly wind the vertically placed magnetic core, improves the wiring efficiency, and avoids the need for manual rotation of the spool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transformer coil pay-off rack, and particularly relates to the technical field of transformer coils, the transformer coil pay-off rack comprises a base, a left side plate and a right side plate are correspondingly connected above the base, the top of the left side plate and the top of the right side plate are connected with a pay-off shaft, and the outer side of the pay-off shaft is sleeved with a pair of discs; a first shell is connected to the middle position of the upper portion of the base, a lifting mechanism is arranged in the first shell, one side of the lifting mechanism is connected with a wire barrel, and the two ends of the wire barrel are connected with connecting sleeves. According to the magnetic core winding device, the ball nut pair and the fixing sleeve are driven to ascend and descend, one end of the wire can be conveniently ascended and descended, then the wire can be conveniently and evenly wound on the outer side of a vertically-placed magnetic core, and the problem that when the magnetic core is vertically placed, the wire is likely to be evenly wound on the magnetic core is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer coils, in particular to a transformer coil pay-off frame. Background Art

[0002] Transformer coil refers to the wire wrapped around the magnetic core, usually composed of several windings with the same number of turns. It is used to transform voltage or current. Its function is to generate electromagnetic induction in the alternating current to achieve the transmission and conversion of electric energy. The size and shape of the transformer coil can be designed and manufactured according to different power, voltage and other parameters. The pay-off frame plays an important role in the transformer coil winding process.

[0003] Currently, before winding the wire on the magnetic core, a pay-off frame is first placed on one side of the magnetic core, and then the wound wire is mounted on a pay-off shaft on the pay-off frame. The pay-off shaft is generally placed horizontally on the pay-off frame. However, when the magnetic core is placed vertically, it is easy for the wire to be difficult to evenly wind on the magnetic core. Utility Model Content

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A transformer coil pay-off frame, comprising:

[0006] A base, the upper part of which is correspondingly connected to a left side plate and a right side plate, a second through hole is provided at the middle position of the top of each of the left side plate and the right side plate, a wire-paying shaft is connected inside the second through hole, a plurality of limit holes are horizontally provided inside the wire-paying shaft, and a pair of discs are sleeved outside the wire-paying shaft;

[0007] A first shell is connected to the middle position above the base, a lifting mechanism is arranged inside the first shell, a wire barrel is connected to one side of the lifting mechanism, and both ends of the wire barrel are connected to connecting sleeves.

[0008] In one possible implementation, the lifting mechanism includes a first motor connected to the inner wall of a first shell, one end of the output shaft of the first motor is connected to a reciprocating screw, one end of the reciprocating screw is connected to a bearing seat, the bearing seat is fixedly connected to the first shell, the outer side of the reciprocating screw is sleeved with a ball nut pair, the outer side of the ball nut pair is fixedly connected with a fixing sleeve, and one side of the fixing sleeve is fixedly connected to the wire tube.

[0009] In a possible implementation, the connecting sleeve is configured to be open, and the outer edge of the connecting sleeve is provided with rounded corners.

[0010] In a possible implementation, a first through hole is opened at the top of the right side plate, the first through hole is connected to the second through hole, a second motor is connected to the outer side of the right side plate, one end of the output shaft of the second motor passes through the outer side of the right side plate and is connected to a second gear, the outer side of the second gear is meshedly connected to the first gear, and the inner ring of the first gear is fixedly connected to the pay-off shaft.

[0011] In a possible implementation manner, a width of the first through hole is greater than a width of the first gear.

[0012] In one possible implementation, a pair of second shells are connected to the back side of the disc, a pair of third through holes are opened inside the second shells, an insertion rod is connected through the inside of the third through holes, a pull plate is connected to the top of the insertion rod, a return spring is sleeved on the outer side of the insertion rod, one end of the return spring is connected to a fixing ring, the fixing ring is fixedly connected to the insertion rod, and the other end of the return spring is fixedly connected to the inner wall of the second shell.

[0013] In a possible implementation, the diameter of the insertion rod is smaller than the diameter of the limiting hole.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] 1. When releasing the wire, pass the wire through the wire barrel, turn on the first motor to drive the reciprocating screw to rotate, and then drive the ball nut pair and the fixed sleeve to rise and fall, so as to facilitate the lifting and lowering of one end of the wire, and then facilitate the wire to be evenly wound around the outside of the vertically placed magnetic core, which solves the problem that when the magnetic core is placed vertically, it is easy to cause the wire to be difficult to be evenly wound around the magnetic core.

[0016] 2. By turning on the second motor, the second gear is driven to rotate, and then the first gear and the pay-off shaft are driven to rotate, thereby avoiding the need to manually rotate the pay-off shaft to pay the wire, thereby improving the pay-off efficiency.

[0017] 3. Pull out the pull plates on both sides at the same time to facilitate the removal of the upper and lower rods from the limit holes, and then adjust the position of the disc to facilitate the limiting of wires of different widths. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 This is one of the overall structural diagrams of the utility model;

[0020] Figure 2 This is the second schematic diagram of the overall structure of the utility model;

[0021] Figure 3 It is a side sectional view of the right side panel of the utility model;

[0022] Figure 4 It is a schematic structural diagram of the disc and the second shell of the utility model.

[0023] Description of reference numerals:

[0024] 1. Right side plate; 2. Pay-off shaft; 3. Disc; 4. Limit hole; 5. Left side plate; 6. First motor; 7. Reciprocating screw rod; 8. Wire guide tube; 9. Fixed sleeve; 10. Ball nut pair; 11. Base; 12. First shell; 13. Bearing seat; 14. First gear; 15. Second motor; 16. Connecting sleeve; 17. Second shell; 18. First through hole; 19. Second gear; 20. Second through hole; 21. Third through hole; 22. Pull plate; 23. Fixed ring; 24. Reset spring; 25. Insert rod. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0026] The embodiment of the present application solves the problems in the prior art by providing a transformer coil pay-off frame.

[0027] The technical solution in the embodiment of the present application is to solve the above problems, and the overall idea is as follows:

[0028] Embodiment 1:

[0029] The specific structure of this embodiment is as follows: Figure 1-Figure 3 As shown, a transformer coil pay-off frame comprises:

[0030] A base 11, a left side plate 5 and a right side plate 1 are connected to the top of the base 11, and a second through hole 20 is provided at the middle position of the top of the left side plate 5 and the right side plate 1. A wire-paying shaft 2 is connected inside the second through hole 20, and a plurality of limit holes 4 are horizontally provided inside the wire-paying shaft 2. A pair of discs 3 are sleeved on the outer side of the wire-paying shaft 2;

[0031] A first housing 12 is connected to the middle position above the base 11 . A lifting mechanism is provided inside the first housing 12 . A wire barrel 8 is connected to one side of the lifting mechanism. Both ends of the wire barrel 8 are connected to connecting sleeves 16 .

[0032] In some examples, the lifting mechanism includes a first motor 6 connected to the inner wall of the first shell 12, one end of the output shaft of the first motor 6 is connected to a reciprocating screw 7, one end of the reciprocating screw 7 is connected to a bearing seat 13, the bearing seat 13 is fixedly connected to the first shell 12, the outer side of the reciprocating screw 7 is sleeved with a ball nut pair 10, the outer side of the ball nut pair 10 is fixedly connected with a fixing sleeve 9, one side of the fixing sleeve 9 is fixedly connected to the wire tube 8, and by setting up the lifting mechanism, it is convenient to lift and lower one end of the wire, and then it is convenient to evenly wind the wire around the outer side of the vertically placed magnetic core.

[0033] In some examples, the connecting sleeve 16 is configured to be open, and the outer edge of the connecting sleeve 16 is provided with rounded corners, which is beneficial to prevent the wire from directly contacting the outer edge of the wire barrel 8, thereby reducing wear.

[0034] In some examples, a first through hole 18 is opened at the top of the right side plate 1, and the first through hole 18 is connected to the second through hole 20. A second motor 15 is connected to the outer side of the right side plate 1. One end of the output shaft of the second motor 15 passes through the outer side of the right side plate 1 and is connected to a second gear 19. The outer side of the second gear 19 is meshingly connected to the first gear 14. The inner ring of the first gear 14 is fixedly connected to the pay-off shaft 2. By turning on the second motor 15, the second gear 19 is driven to rotate, and then the first gear 14 and the pay-off shaft 2 are driven to rotate, thereby avoiding the need to manually rotate the pay-off shaft 2 to pay out the line, thereby improving the pay-off efficiency.

[0035] In some examples, the width of the first through hole 18 is greater than the width of the first gear 14 , so that the first gear 14 can be easily inserted into the first through hole 18 .

[0036] When the utility model releases the wire, the wire is passed through the wire tube 8, and the first motor 6 is turned on to drive the reciprocating screw rod 7 to rotate, thereby driving the ball nut pair 10 and the fixing sleeve 9 to rise and fall, so as to facilitate the lifting and lowering of one end of the wire, and then facilitate the wire to be evenly wound around the outside of the vertically placed magnetic core, thus solving the problem that when the magnetic core is placed vertically, it is easy to cause the wire to be difficult to be evenly wound around the magnetic core.

[0037] Embodiment 2:

[0038] The specific structure of this embodiment is as follows: Figure 4As shown, a pair of second shells 17 are correspondingly connected to the back side of the disc 3, and a pair of third through holes 21 are correspondingly opened inside the second shell 17. An insertion rod 25 is connected to the inside of the third through hole 21, and a pull plate 22 is connected to the top of the insertion rod 25. A return spring 24 is sleeved on the outer side of the insertion rod 25, and one end of the return spring 24 is connected to a fixing ring 23, which is fixedly connected to the insertion rod 25, and the other end of the return spring 24 is fixedly connected to the inner wall of the second shell 17. When it is necessary to install the wound wire on the pay-off shaft 2 on the pay-off frame, the pull plates 22 on both sides are pulled outward at the same time to facilitate the upper and lower insertion rods 25 to be taken out from the limiting hole 4, and then the disc 3 is conveniently removed from the pay-off shaft 2.

[0039] In some examples, the diameter of the insertion rod 25 is smaller than the diameter of the limiting hole 4 , which facilitates the insertion of the insertion rod 25 into the limiting hole 4 .

[0040] The utility model simultaneously pulls out the pull plates 22 on both sides, thereby conveniently driving the insertion rods 25 on the upper and lower sides to be taken out from the limiting holes 4, and then conveniently adjusting the position of the disk 3, thereby conveniently limiting the wires of different widths.

[0041] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A transformer coil pay-off frame, characterized in that: include: A base (11), wherein a left side plate (5) and a right side plate (1) are connected to the top of the base (11) respectively, a second through hole (20) is provided at the middle position of the top of each of the left side plate (5) and the right side plate (1), a wire-releasing shaft (2) is connected inside the second through hole (20), a plurality of limit holes (4) are provided in the transverse direction inside the wire-releasing shaft (2), and a pair of discs (3) are sleeved on the outer side of the wire-releasing shaft (2); A first housing (12) is connected to the middle position above the base (11), a lifting mechanism is provided inside the first housing (12), a wire barrel (8) is connected to one side of the lifting mechanism, and both ends of the wire barrel (8) are connected to connecting sleeves (16).

2. The transformer coil pay-off frame according to claim 1, characterized in that: The lifting mechanism comprises a first motor (6) connected to the inner wall of a first housing (12); one end of the output shaft of the first motor (6) is connected to a reciprocating screw (7); one end of the reciprocating screw (7) is connected to a bearing seat (13); the bearing seat (13) is fixedly connected to the first housing (12); a ball nut pair (10) is sleeved on the outer side of the reciprocating screw (7); a fixing sleeve (9) is fixedly connected to the outer side of the ball nut pair (10); and one side of the fixing sleeve (9) is fixedly connected to a guide wire tube (8).

3. The transformer coil pay-off frame according to claim 1, characterized in that: The connecting sleeve (16) is configured to be in an open shape, and the outer edge of the connecting sleeve (16) is configured to have rounded corners.

4. The transformer coil pay-off frame according to claim 1, characterized in that: A first through hole (18) is provided at the top of the right side plate (1), the first through hole (18) is connected to the second through hole (20), the outer side of the right side plate (1) is connected to a second motor (15), one end of an output shaft of the second motor (15) passes through the outer side of the right side plate (1) and is connected to a second gear (19), the outer side of the second gear (19) is meshingly connected to the first gear (14), and the inner ring of the first gear (14) is fixedly connected to the pay-off shaft (2).

5. The transformer coil pay-off frame according to claim 4, characterized in that: The width of the first through hole (18) is greater than the width of the first gear (14).

6. The transformer coil pay-off frame according to claim 1, characterized in that: The back side of the disc (3) is correspondingly connected to a pair of second shells (17), and the interior of the second shell (17) is correspondingly provided with a pair of third through holes (21), and the interior of the third through holes (21) is connected with an insertion rod (25), and the top end of the insertion rod (25) is connected to a pull plate (22), and the outer side of the insertion rod (25) is sleeved with a return spring (24), and one end of the return spring (24) is connected to a fixing ring (23), and the fixing ring (23) is fixedly connected to the insertion rod (25), and the other end of the return spring (24) is fixedly connected to the inner wall of the second shell (17).

7. The transformer coil pay-off frame according to claim 6, characterized in that: The diameter of the insertion rod (25) is smaller than the diameter of the limiting hole (4).

Citation Information

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