Carbon brush holder with relatively high stability

By using a edging design composed of a support base plate and a curved protective plate on the carbon brush holder, the problem of unstable carbon brush holder when the motor is working is solved, and more stable vibration and reduced swing amplitude are achieved, thereby ensuring the normal operation and performance of the motor.

CN222826786UActive Publication Date: 2025-05-02KANGPING TECH SUZHOU CO LTD
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Patent Information

Application Number
CN202421517541.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-29
Publication Date
2025-05-02
Estimated Expiration
2034-06-29

AI Technical Summary

Technical Problem

The carbon brush holder swings slightly due to rapid rotation when the motor is working, resulting in unstable, especially when the speed is faster and the power is high.

Method used

The edge-covered design consisting of a support base plate and a curved protective plate is adopted. The support base plate is connected to the bottom of the carbon brush holder body, and the arc-shaped protective plate is connected to the side of the carbon brush holder to form a stable support and protection structure.

Benefits of technology

Through the edge-covering design, the swing range of the carbon brush holder is significantly reduced, its stability is improved, and the normal operation and performance of the motor are guaranteed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon brush holder with stronger stability, which comprises a carbon brush holder body and a covered edge, the covered edge is arranged at the bottom of the carbon brush holder body, the covered edge comprises a supporting bottom plate and an arc-shaped protection plate, the supporting bottom plate is connected with the bottom of the carbon brush holder body, the arc-shaped protection plate is arranged on one side of the supporting bottom plate, and the arc-shaped protection plate is arranged on the other side of the supporting bottom plate. And the arc-shaped protection plate is connected with the side surface of the carbon brush holder body.
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Description

Technical Field

[0001] The utility model belongs to the technical field of motor equipment, and in particular relates to a carbon brush holder with strong stability. Background Art

[0002] With the development of science and technology, more and more DC motors are used in various products. Among them, a middle plate component in the motor has a certain impact on the performance of the motor. One of the important parts in the middle plate component is the carbon brush holder. The carbon brush holder is an important part of rotating motors such as motors or generators. It is mainly used to fix and support carbon brushes. Carbon brushes are conductive materials that transfer current from the stationary part to the rotating part by contacting with the rotating commutator or collector ring.

[0003] Since the thickness of the carbon brush holder itself has certain requirements, stability during operation is crucial. Since the carbon brush holder is in a state of slight swing as the motor rotates rapidly during operation, this will lead to instability during operation, especially at high speeds and high power. In order to reduce this instability, the hemming design is used to provide support during the swinging process to make it more stable, reduce sparks, and ensure product performance. Utility Model Content

[0004] The purpose of the utility model is to provide a carbon brush holder with strong stability to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A carbon brush holder with strong stability comprises a carbon brush holder body and an edge wrapping, wherein the edge wrapping is installed at the bottom of the carbon brush holder body, and the edge wrapping comprises a supporting base plate and an arc-shaped protective plate, wherein the supporting base plate is connected to the bottom of the carbon brush holder body, and one side of the supporting base plate is the arc-shaped protective plate, and the arc-shaped protective plate is connected to the side of the carbon brush holder body.

[0007] By adopting the above technical solution: using the edging composed of the supporting bottom plate and the arc-shaped protective plate layer, the carbon brush holder body can be well supported and protected, and the vibration stability of the carbon brush holder body can be ensured during operation, and the swing amplitude can be reduced, thereby ensuring the performance of the product.

[0008] Preferably, an extension plate is provided at one end of the supporting base plate along its length direction, and a terminal mounting hole is provided in the middle of the extension plate.

[0009] By adopting the above technical solution: the extension plate facilitates the installation of the terminal on the one hand, and is installed inside the middle plate assembly on the other hand to further strengthen the stability of the supporting base plate.

[0010] Preferably, arc-shaped slots are provided on both sides of the extension plate, and the arc-shaped slots are located at one end of the extension plate close to the supporting bottom plate.

[0011] By adopting the above technical solution: the arc-shaped slot can be adapted to the middle plate component after the edging installation is completed, so as to facilitate reinforcement.

[0012] Preferably, the carbon brush holder body includes a mounting base plate, a damping strip mounting plate and a carbon brush mounting plate, the mounting base plate is horizontally mounted on the surface of the supporting base plate, one side of the mounting base plate is the damping strip mounting plate, and the end of the damping strip mounting plate away from the mounting base plate is the carbon brush mounting plate.

[0013] By adopting the above technical solution: the mounting base plate is used for welding and fixing with the edging, the damping strip mounting plate is used for mounting the damping strip, and the carbon brush mounting plate is used for mounting the carbon brush.

[0014] Preferably, a damping strip mounting hole is provided in the middle of the damping strip mounting plate, and a heat dissipation hole is provided on one side of the damping strip mounting hole.

[0015] By adopting the above technical solution: the damping strip is installed in the damping strip installation hole, and the heat dissipation hole is used for heat dissipation of the damping strip.

[0016] Preferably, a carbon brush mounting hole is provided in the middle of the carbon brush mounting plate.

[0017] By adopting the above technical solution: the carbon brush mounting hole is used to install the carbon brush, which is convenient to use.

[0018] Preferably, protective strips are provided on both sides of the carbon brush mounting plate.

[0019] By adopting the above technical solution, the carbon brush can be protected by the protection strip.

[0020] Technical effects and advantages of the utility model:

[0021] This product can provide good support and protection for the carbon brush holder body by utilizing the edging of the support bottom plate and the arc-shaped protection plate layer. It can also ensure the vibration stability of the carbon brush holder body and reduce the swing amplitude during operation, thereby ensuring the performance of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a structural schematic diagram of the hemming in the utility model;

[0024] Figure 3It is a structural schematic diagram of the carbon brush holder body in the utility model.

[0025] In the figure: 1. Carbon brush holder body; 11. Mounting base plate; 12. Damping strip mounting plate; 13. Carbon brush mounting plate; 14. Damping strip mounting hole; 15. Heat dissipation hole; 16. Carbon brush mounting hole; 17. Protective strip; 2. Edge wrapping; 21. Support base plate; 22. Arc protection plate; 23. Extension plate; 24. Terminal mounting hole; 25. Arc slot. DETAILED DESCRIPTION

[0026] The following will be combined with the attached embodiment of the utility model Figure 1-Figure 3 , the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0027] Example:

[0028] like Figure 1-Figure 3 As shown, the utility model provides a carbon brush holder with strong stability, including a carbon brush holder body 1 and an edge 2, the edge 2 is installed at the bottom of the carbon brush holder body 1, the edge 2 includes a supporting base plate 21 and an arc-shaped protective plate 22, the supporting base plate 21 is connected to the bottom of the carbon brush holder body 1, one side of the supporting base plate 21 is an arc-shaped protective plate 22, and the arc-shaped protective plate 22 is connected to the side of the carbon brush holder body 1. The edge 2 composed of the supporting base plate 21 and the arc-shaped protective plate 22 can provide good support and protection for the carbon brush holder body 1, and can ensure the stability of the vibration of the carbon brush holder body 1 and reduce the swing amplitude during operation, thereby ensuring the performance of the product.

[0029] Reference Figure 2 An extension plate 23 is provided at one end of the supporting base plate 21 along its length direction, a terminal mounting hole 24 is provided in the middle of the extension plate 23, arc-shaped card grooves 25 are provided on both sides of the extension plate 23, and the arc-shaped card grooves 25 are located at one end of the extension plate 23 close to the supporting base plate 21. On the one hand, the extension plate 23 is convenient for terminal installation, and on the other hand, it is installed inside the middle plate assembly to further reinforce the stability of the supporting base plate 21. The arc-shaped card grooves 25 can be adapted to the middle plate assembly after the edge 2 is installed, so as to facilitate reinforcement.

[0030] Reference Figure 3The carbon brush holder body 1 includes a mounting base plate 11, a damping strip mounting plate 12 and a carbon brush mounting plate 13. The mounting base plate 11 is horizontally mounted on the surface of the supporting base plate 21. One side of the mounting base plate 11 is the damping strip mounting plate 12, and the end of the damping strip mounting plate 12 away from the mounting base plate 11 is the carbon brush mounting plate 13. A damping strip mounting hole 14 is provided in the middle of the damping strip mounting plate 12, and a heat dissipation hole 15 is installed on one side of the damping strip mounting hole 14. A carbon brush mounting hole 16 is provided in the middle of the carbon brush mounting plate 13, and protective strips 17 are provided on both sides of the carbon brush mounting plate 13. The mounting base plate 11 is used for welding and fixing with the edging 2, the damping strip mounting plate 12 is used for installing the damping strip, and the carbon brush mounting plate 13 is used for installing the carbon brush. The damping strip is installed in the damping strip mounting hole 14, and the heat dissipation hole 15 is used for heat dissipation of the damping strip. The carbon brush mounting hole 16 is used to install the carbon brush, which is convenient to use, and the carbon brush can be protected by the protective strip 17.

[0031] In summary, the carbon brush holder has the characteristics of strong stability and not easy to shake.

[0032] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A carbon brush holder with strong stability, characterized by: The invention comprises a carbon brush holder body (1) and an edge (2), wherein the edge (2) is installed at the bottom of the carbon brush holder body (1), and the edge (2) comprises a supporting base plate (21) and an arc-shaped protective plate (22), wherein the supporting base plate (21) is connected to the bottom of the carbon brush holder body (1), and one side of the supporting base plate (21) is the arc-shaped protective plate (22), and the arc-shaped protective plate (22) is connected to the side of the carbon brush holder body (1).

2. A carbon brush holder with strong stability according to claim 1, characterized in that: An extension plate (23) is provided at one end of the supporting base plate (21) along its length direction, and a terminal mounting hole (24) is provided in the middle of the extension plate (23).

3. A carbon brush holder with strong stability according to claim 2, characterized in that: Arc-shaped slots (25) are provided on both sides of the extension plate (23), and the arc-shaped slots (25) are located at one end of the extension plate (23) close to the supporting bottom plate (21).

4. A carbon brush holder with strong stability according to claim 1, characterized in that: The carbon brush holder body (1) comprises a mounting base plate (11), a damping strip mounting plate (12) and a carbon brush mounting plate (13); the mounting base plate (11) is horizontally mounted on the surface of the supporting base plate (21); one side of the mounting base plate (11) is the damping strip mounting plate (12); and one end of the damping strip mounting plate (12) away from the mounting base plate (11) is the carbon brush mounting plate (13).

5. A carbon brush holder with strong stability according to claim 4, characterized in that: A damping strip mounting hole (14) is provided in the middle of the damping strip mounting plate (12), and a heat dissipation hole (15) is installed on one side of the damping strip mounting hole (14).

6. A carbon brush holder with strong stability according to claim 4, characterized in that: A carbon brush mounting hole (16) is provided in the middle of the carbon brush mounting plate (13).

7. A carbon brush holder with strong stability according to claim 4, characterized in that: Protection strips (17) are provided on both sides of the carbon brush mounting plate (13).