Clamp for machining cylindrical shear beam sensor

By designing a cylindrical shear beam sensor processing fixture with angle adjustment and clamping assembly replacement functions, the problems of sensor angle adjustment and clamping assembly replacement are solved, which improves processing quality and efficiency and extends service life.

CN222831022UActive Publication Date: 2025-05-06CHANGSHA QINQI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421302096.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-05-06
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing cylindrical shear beam sensor processing fixtures cannot adjust the angle of the sensor according to the processing requirements, and the clamping components cannot be replaced, which makes it inconvenient to use and promote.

Method used

A clamp including an annular fixing plate, an angle adjustment assembly, a fixing assembly and a clamping assembly are designed. The angle adjustment of the sensor is achieved through the annular slide rail and the motor-driven gear system; the design of the hydraulic rod and U-shaped clamping plate can be achieved to replace and fix the clamping assembly.

Benefits of technology

It realizes fine angle adjustment of sensors and convenient replacement of clamping components, improves processing quality and efficiency, and provides better protection and service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixture for processing a cylindrical shear beam sensor, which relates to the technical field of sensor processing and comprises a base, the upper surface of the base is fixedly connected with an annular fixing plate, and the inner wall of the annular fixing plate is slidably connected with an angle adjusting component. The outer wall of the lower portion of the angle adjusting assembly is movably connected with an inner cavity of the base in a sleeved mode, and the left side and the right side of the inner wall of the upper portion of the angle adjusting assembly are each fixedly connected with two symmetrical fixing assemblies. According to the clamp for machining the cylindrical shear beam sensor, the annular connecting plate can stably and rapidly drive the sensor to rotate and adjust under the action of the annular sliding rail, so that the machining fineness of the sensor is ensured, and the sensor can be stably and rapidly machined under the action of the motor, the gear, the annular sealing plate and the annular gear. And the annular connecting plate can drive the two L-shaped fixing blocks to rotate under the action of the annular sliding rail, so that the angle of the fixed sensor can be adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensor processing, in particular to a clamp for processing a cylindrical shear beam sensor. Background Art

[0002] A beam sensor is actually a device that converts a mass signal into a measurable electrical output. Beam load cells operate as simple shear beams that bend slightly when subjected to force or weight. They are usually fixed at one end and free at the other, behaving much like a diving board, although there are also double-ended designs that are mounted at both ends and mounted in the center, more like a hammock. In addition, beam load cells can usually be seen divided into two subcategories, depending on how they measure force or weight. Bending beam cells measure the amount of shear deformation, while shear beam load cells measure the amount of bending distortion. When processing beam sensors, a fixture is required to clamp the beam sensor.

[0003] Chinese patent document CN217913631U discloses a welding tool for processing cylindrical shear beam sensors. In view of the problem that it is not convenient to tightly fix the sensor and the sensor probe during the welding process of the existing weighing sensor, which leads to reduced quality and efficiency of the welding process, the following scheme is proposed, which includes a base, a rotating groove is provided on the top of the base, a fixed seat is rotatably installed in the rotating groove, a placement groove is provided on the top of the fixed seat, a vertical rod is fixedly installed on the top of the fixed seat by welding, a first slide groove is provided on one side of the vertical rod, a positioning mechanism is provided in the first slide groove, and two symmetrical second slide grooves are provided on the bottom inner wall of the placement groove. The utility model can facilitate the tight fixation of the sensor and the sensor probe during the welding process of the weighing sensor, thereby improving the quality and efficiency of the welding process, and has a simple structure and is easy to use.

[0004] The existing technology has the following problems:

[0005] When the cylindrical shear beam sensor processing fixture is in use, the angle of the fixed sensor cannot be adjusted according to the processing requirements, which makes it inconvenient to use. In addition, when the cylindrical shear beam sensor processing fixture is used for a long time, the clamping components cannot be replaced according to the needs, which makes it inconvenient to promote and use. At the same time, it cannot play a good protective role when fixing the sensor. Utility Model Content

[0006] The utility model provides a fixture for processing a cylindrical shear beam sensor to solve the problems raised in the above background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A fixture for processing a cylindrical shear beam sensor comprises a base, the upper surface of the base is fixedly connected to a ring-shaped fixing plate, the inner wall of the ring-shaped fixing plate is slidably connected to an angle adjustment component, the outer wall of the lower part of the angle adjustment component is movably sleeved with the inner cavity of the base, the left and right sides of the inner wall of the upper part of the angle adjustment component are fixedly connected to two symmetrical fixing components, and the opposite surfaces of the two fixing components are fixedly connected to two symmetrical clamping components.

[0009] Preferably, the angle adjustment assembly includes an annular slide rail, the outer wall of the annular slide rail is slidably connected to the inner wall of the annular fixed plate, the inner wall of the annular slide rail is fixedly connected to an annular connecting plate, and the upper and lower sides of the annular connecting plate are respectively fixedly connected to the inner walls of the lower parts of the two fixed assemblies.

[0010] Preferably, a motor is fixedly connected to the bottom of the inner cavity of the base, a gear is fixedly connected to the output end of the motor, a ring gear is meshed on the right side of the outer wall of the gear, an annular sealing plate is fixedly connected to the upper surface of the annular gear, the outer wall of the annular sealing plate and the annular gear are respectively movably connected to the inner cavity of the base, and the upper surface of the annular sealing plate is fixedly connected to the lower surface of the outer side of the annular slide rail.

[0011] Preferably, the fixing assembly includes an L-shaped fixing block, the inner wall of the lower part of the L-shaped fixing block is fixedly connected to the outer wall of the annular connecting plate, the inner cavity of the upper part of the L-shaped fixing block is fixedly connected to a hydraulic rod, the output end of the hydraulic rod is fixedly connected to a mounting block, the outer wall of the left part of the mounting block is respectively slidably connected to the inner cavity of the upper part of the L-shaped fixing block, and two clamping blocks are fixedly connected to one side of the middle part of the mounting block close to the L-shaped fixing block, and the two clamping blocks are respectively located on the front and rear sides of the hydraulic rod.

[0012] Preferably, the clamping assembly comprises a rubber sleeve, the inner wall of the rubber sleeve is clamped with the outer wall of the mounting block, and the inner cavity of the rubber sleeve is fixedly connected with a U-shaped clamping plate.

[0013] Preferably, the upper and lower parts of the U-shaped clamp are fixedly connected to one side of the L-shaped fixing block with two clamping blocks 2, and the four clamping blocks 2 are respectively located on the upper and lower sides of the two clamping blocks 1, the inner walls of the four clamping blocks 2 are clamped with a U-shaped limit frame, the middle parts of the outer walls of the front and rear parts of the U-shaped limit frame are respectively clamped with the inner walls of the two clamping blocks 1, and the inner cavity in the middle part of the upper part of the U-shaped limit frame is movably sleeved with a threaded rod, and the lower surface of the threaded rod is fixedly connected to the upper surface of a part of the U-shaped clamp close to the L-shaped fixing block.

[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0015] 1. The utility model provides a fixture for processing a cylindrical shear beam sensor. Through the action of an annular slide rail, the annular connecting plate can stably and quickly drive the sensor to rotate and adjust, thereby ensuring the precision of sensor processing. Under the action of a motor, gears, annular sealing plate and annular gear, the annular connecting plate can drive two L-shaped fixing blocks to rotate under the action of annular slide rails, so that the fixed sensor can be adjusted in angle, thereby facilitating processing.

[0016] 2. The utility model provides a clamp for processing a cylindrical shear beam sensor, which fixes the U-shaped clamp and the mounting block together through the action of a U-shaped clamp, a second clamping block, a mounting block, a U-shaped limit frame, a clamping block and a threaded rod, so that the U-shaped clamp can be replaced according to the clamping requirements during use. At the same time, through the action of the rubber sleeve, the U-shaped clamp will not collide with the mounting block when it is fixedly clamped on the outer wall of the mounting block, thereby reducing wear and improving service life. At the same time, the rubber sleeve can also provide buffering protection when the U-shaped clamp is fixing the sensor, thereby ensuring that the sensor is stably clamped without causing damage to it. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the angle adjustment component of the utility model;

[0020] Figure 4 This is a schematic diagram of the connection structure of the fixing component and the clamping component of the utility model;

[0021] Figure 5 It is a schematic diagram of the disassembly structure of the clamping assembly of the utility model.

[0022] In the figure: 1. base; 2. angle adjustment assembly; 3. annular fixing plate; 4. fixing assembly; 5. clamping assembly; 21. annular slide rail; 22. annular connecting plate; 23. annular sealing plate; 24. annular gear; 25. gear; 26. motor; 41. L-shaped fixing block; 42. hydraulic rod; 43. mounting block; 44. clamping block one; 51. U-shaped clamping plate; 52. clamping block two; 53. threaded rod; 54. U-shaped limit frame; 55. rubber sleeve. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figure 1 , Figure 2 As shown, a fixture for processing a cylindrical shear beam sensor comprises a base 1, an annular fixing plate 3 is fixedly connected to the upper surface of the base 1, an angle adjustment component 2 is slidably connected to the inner wall of the annular fixing plate 3, the outer wall of the lower part of the angle adjustment component 2 is movably sleeved with the inner cavity of the base 1, two symmetrical fixing components 4 are fixedly connected to the left and right sides of the inner wall of the upper part of the angle adjustment component 2, and two symmetrical clamping components 5 are fixedly connected to the opposite surfaces of the two fixing components 4;

[0025] When in use, the two fixing components 4 are used to move the two clamping components 5 toward each other, so that the sensor is clamped and fixed. After fixation, the two fixing components 4 can drive the two clamping components 5 to rotate through the action of the angle adjustment component 2, so as to adjust the angle of the sensor fixedly clamped between the two clamping components 5, thereby facilitating processing.

[0026] like Figure 3 As shown, the angle adjustment assembly 2 includes an annular slide rail 21, the outer wall of the annular slide rail 21 is slidably connected to the inner wall of the annular fixing plate 3, the inner wall of the annular slide rail 21 is fixedly connected to an annular connecting plate 22, and the upper and lower sides of the annular connecting plate 22 are respectively fixedly connected to the inner walls of the lower parts of the two fixing assemblies 4;

[0027] Through the action of the annular slide rail 21, the annular connecting plate 22 can stably and quickly drive the sensor to perform rotational adjustment, thereby ensuring the precision of sensor processing.

[0028] A motor 26 is fixedly connected to the bottom of the inner cavity of the base 1, and a gear 25 is fixedly connected to the output end of the motor 26. A ring gear 24 is meshed on the right side of the outer wall of the gear 25, and an annular sealing plate 23 is fixedly connected to the upper surface of the annular gear 24. The outer walls of the annular sealing plate 23 and the annular gear 24 are movably sleeved with the inner cavity of the base 1 respectively, and the upper surface of the annular sealing plate 23 is fixedly connected to the lower surface of the outer side of the annular slide rail 21;

[0029] The motor 26 rotates the gear 25, thereby rotating the annular sealing plate 23 and the annular gear 24. Under the action of the annular sealing plate 23, the annular connecting plate 22 can drive the two L-shaped fixing blocks 41 to rotate under the action of the annular slide rail 21, so that the fixed sensor can be adjusted in angle, which is convenient for processing.

[0030] like Figure 4As shown, the fixing assembly 4 includes an L-shaped fixing block 41, the inner wall of the lower part of the L-shaped fixing block 41 is fixedly connected to the outer wall of the annular connecting plate 22, the inner cavity of the upper part of the L-shaped fixing block 41 is fixedly connected to the hydraulic rod 42, the output end of the hydraulic rod 42 is fixedly connected to the mounting block 43, the outer wall of the left part of the mounting block 43 is respectively slidably connected to the inner cavity of the upper part of the L-shaped fixing block 41, and two clamping blocks 44 are fixedly connected to one side of the middle part of the mounting block 43 close to the L-shaped fixing block 41, and the two clamping blocks 44 are respectively located at the front and rear sides of the hydraulic rod 42;

[0031] Through the action of the hydraulic rod 42 , the installation block 43 is pushed by the L-shaped fixing block 41 to move the U-shaped clamping plate 51 and the second clamping block 52 , thereby clamping and fixing the sensor.

[0032] like Figure 5 As shown, the clamping assembly 5 includes a rubber sleeve 55, the inner wall of the rubber sleeve 55 is clamped with the outer wall of the mounting block 43, and the inner cavity of the rubber sleeve 55 is fixedly connected with a U-shaped clamping plate 51;

[0033] Through the action of the rubber sleeve 55, the U-shaped clamp 51 will not collide with the mounting block 43 when it is fixedly clamped on the outer wall of the mounting block 43, thereby reducing wear and tear and increasing service life. At the same time, the rubber sleeve 55 can also provide buffering protection when the U-shaped clamp 51 fixes the sensor, thereby ensuring that the sensor is stably clamped without causing damage to it.

[0034] Two second clamping blocks 52 are fixedly connected to one side of the upper and lower parts of the U-shaped clamping plate 51 close to the L-shaped fixing block 41, and the four second clamping blocks 52 are respectively located on the upper and lower sides of the two first clamping blocks 44, and the inner walls of the four second clamping blocks 52 are clamped with a U-shaped limiting frame 54, and the middle parts of the outer walls of the front and rear parts of the U-shaped limiting frame 54 are respectively clamped with the inner walls of the two first clamping blocks 44, and the inner cavity of the middle part of the upper part of the U-shaped limiting frame 54 is movably sleeved with a threaded rod 53, and the lower surface of the threaded rod 53 is fixedly connected to the upper surface of a part of the U-shaped clamping plate 51 close to the L-shaped fixing block 41;

[0035] By clamping the U-shaped clamp 51 and the second clamping block 52 to the outer wall of the mounting block 43, and then passing the U-shaped limit frame 54 through the inner walls of the second clamping block 52 and the first clamping block 44 respectively, the second clamping block 52 and the U-shaped clamp 51 are restricted to the outer walls of the mounting block 43 and the first clamping block 44. At this time, the inner cavity of the upper part of the U-shaped limit frame 54 passes through the outer wall of the threaded rod 53. By rotating the nut, the U-shaped limit frame 54 is restricted between the threaded rod 53 and the U-shaped clamp 51, so that the U-shaped clamp 51 and the mounting block 43 are fixedly connected together, so that the U-shaped clamp 51 can be replaced according to the clamping requirements during use, and it can also be easily disassembled for maintenance or replacement after long-term use.

[0036] The working principle of the utility model is as follows: first, the U-shaped clamping plate 51 and the second clamping block 52 are clamped to the outer wall of the mounting block 43, and then the U-shaped limiting frame 54 passes through the inner walls of the second clamping block 52 and the first clamping block 44 respectively, so that the second clamping block 52 and the U-shaped clamping plate 51 are restricted to the outer walls of the mounting block 43 and the first clamping block 44. At this time, the inner cavity of the upper part of the U-shaped limiting frame 54 passes through the outer wall of the threaded rod 53, and the U-shaped limiting frame 54 is restricted between the threaded rod 53 and the U-shaped clamping plate 51 by rotating the nut, so that the U-shaped clamping plate 51 and the mounting block 43 are fixedly connected together. After being fixed, the mounting block 43 is fixed under the action of the L-shaped fixing block 41 through the action of the hydraulic rod 42. The U-shaped clamp 51 is pushed to move, so that the sensor is clamped and fixed under the action of the two U-shaped clamps 51, wherein the rubber sleeve 55 can provide buffering protection when the U-shaped clamp 51 fixes the sensor. After fixation, the gear 25 is rotated by the action of the motor 26, so that the annular sealing plate 23 and the annular gear 24 are rotated. Under the action of the annular sealing plate 23, the annular connecting plate 22 can drive the two L-shaped fixing blocks 41 to rotate under the action of the annular slide rail 21, so that the fixed sensor can be adjusted in angle, thereby facilitating processing. When the U-shaped clamp 51 needs to be replaced, the nut is turned.

[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A fixture for processing a cylindrical shear beam sensor, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected with an annular fixing plate (3), the inner wall of the annular fixing plate (3) is slidably connected with an angle adjustment component (2), the outer wall of the lower part of the angle adjustment component (2) is movably sleeved with the inner cavity of the base (1), the left and right sides of the inner wall of the upper part of the angle adjustment component (2) are fixedly connected with two symmetrical fixing components (4), the opposite surfaces of the two fixing components (4) are fixedly connected with two symmetrical clamping components (5), the angle adjustment component (2) comprises an annular slide rail (21), the outer wall of the annular slide rail (21) is slidably connected with the inner wall of the annular fixing plate (3), the inner wall of the annular slide rail (21) is fixedly connected with an annular connecting plate (22), and the upper and lower sides of the annular connecting plate (22) are respectively fixedly connected with the inner walls of the lower parts of the two fixing components (4).

2. A fixture for processing a cylindrical shear beam sensor according to claim 1, characterized in that: A motor (26) is fixedly connected to the bottom of the inner cavity of the base (1); a gear (25) is fixedly connected to the output end of the motor (26); a ring gear (24) is meshed on the right side of the outer wall of the gear (25); an annular sealing plate (23) is fixedly connected to the upper surface of the annular gear (24); the outer wall of the annular sealing plate (23) and the annular gear (24) are respectively movably sleeved with the inner cavity of the base (1); and the upper surface of the annular sealing plate (23) is fixedly connected to the lower surface of the outer side of the annular slide rail (21).

3. A fixture for processing a cylindrical shear beam sensor according to claim 1, characterized in that: The fixing assembly (4) comprises an L-shaped fixing block (41), the inner wall of the lower part of the L-shaped fixing block (41) is fixedly connected to the outer wall of the annular connecting plate (22), the inner cavity of the upper part of the L-shaped fixing block (41) is fixedly connected to a hydraulic rod (42), the output end of the hydraulic rod (42) is fixedly connected to a mounting block (43), the outer wall of the left part of the mounting block (43) is respectively slidably connected to the inner cavity of the upper part of the L-shaped fixing block (41), and two clamping blocks (44) are fixedly connected to a side of the middle part of the mounting block (43) close to the L-shaped fixing block (41), and the two clamping blocks (44) are respectively located at the front and rear sides of the hydraulic rod (42).

4. A fixture for processing a cylindrical shear beam sensor according to claim 3, characterized in that: The clamping assembly (5) comprises a rubber sleeve (55), the inner wall of the rubber sleeve (55) is clamped with the outer wall of the mounting block (43), and the inner cavity of the rubber sleeve (55) is fixedly connected to a U-shaped clamping plate (51).

5. The fixture for processing a cylindrical shear beam sensor according to claim 4, characterized in that: The upper and lower parts of the U-shaped clamping plate (51) are fixedly connected to two second clamping blocks (52) on one side close to the L-shaped fixing block (41), and the four second clamping blocks (52) are respectively located on the upper and lower sides of the two first clamping blocks (44), the inner walls of the four second clamping blocks (52) are clamped with a U-shaped limiting frame (54), the middle parts of the outer walls of the front and rear parts of the U-shaped limiting frame (54) are respectively clamped with the inner walls of the two first clamping blocks (44), and the inner cavity of the middle part of the upper part of the U-shaped limiting frame (54) is movably sleeved with a threaded rod (53), and the lower surface of the threaded rod (53) is fixedly connected to the upper surface of a part of the U-shaped clamping plate (51) close to the L-shaped fixing block (41).

Citation Information

Patent Citations

  • Welding tool for machining cylindrical shear beam sensor

    CN217913631U