Pedal die-casting deburring device
By designing a pedal die-cast deburring device that includes a grinding and sealing mechanism, the problem of burrs and debris spilling in existing devices is solved, and more efficient debris collection and cleaning is achieved.
Patent Information
- Application Number
- CN202421782346.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing deburring device lacks a collection mechanism, causing burrs and debris to spill everywhere during pedal processing.
A pedal die-cast deburring device is designed, including a grinding mechanism and a sealing mechanism. The grinding mechanism includes a grinding box, a drive piece, a tooth plate and a clamping member, through which the grinding and removal of the edge burrs of the pedal are achieved. The sealing mechanism passes through a movable ring and a sealing plate to ensure that debris does not splash around during the polishing process.
It effectively reduces the possibility of debris splashing everywhere when the pedal removes burrs, and realizes centralized collection and cleaning of debris through scraping and discharging openings.
Smart Images
Figure CN222831417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deburring devices, in particular to a pedal die-casting deburring device. Background Art
[0002] Pedals are usually processed and formed by die casting. After die casting, there are many burrs and die casting waste around the pedals. After processing, they need to be cleaned, so a burr device is needed to remove the burrs and die casting waste.
[0003] When the existing partial deburring device processes the pedal, the burrs and debris lack a collection mechanism, which easily causes the debris to scatter everywhere. Therefore, we propose a pedal die-casting deburring device to solve the above-mentioned problem. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] Therefore, the purpose of the utility model is to provide a pedal die-casting deburring device, which can solve the problem that when the existing partial deburring device processes the pedal, the burrs and debris lack a collection mechanism, which easily causes the debris to scatter everywhere.
[0006] In order to solve the above technical problems, the utility model provides a pedal die-casting deburring device, which adopts the following technical scheme: comprising a grinding mechanism, which comprises a base, a grinding box is fixedly arranged on the top surface of the base, the top surface of the base is horizontally recessed downward along the direction of the base width and is provided with a first slide groove, a driving member is rotatably arranged in the first slide groove, the top surface of the base is horizontally recessed downward along the direction of the base length and is provided with a second slide groove, a tooth plate is movably arranged in the second slide groove, a clamping member is fixedly arranged on the top surface of the tooth plate, the tooth plate is meshed with the driving member, grinding equipment is arranged on the front and rear sides of the inner wall of the grinding box, a first electric push rod is fixedly arranged on the top surface of the base, and the protruding end of the first electric push rod is fixedly connected to the clamping member;
[0007] The sealing mechanism comprises two sealing plates, which are respectively movably inserted in the front and rear sides of the grinding box facing the clamping member, and a movable ring is fixedly arranged at the bottom of the sealing plate, and the movable ring is located in the first slide groove and movably sleeved on the driving member.
[0008] By adopting the above technical solution, when the clamping member pushes the pedal to move into the polishing box, the burrs on the edge of the pedal are polished by the polishing equipment, and as the clamping member and the tooth plate continue to move toward the polishing box, the driving member continues to rotate, thereby prompting the movable ring to drive the sealing plate to close.
[0009] Optionally, the driving member includes two thread segments with opposite thread directions, and a gear corresponding to the toothed plate is fixedly sleeved on the driving member, and the gear is meshed with the toothed plate.
[0010] By adopting the above technical solution, when the first electric push rod pushes the clamping member to move, the tooth plate is driven to move synchronously, and then the gear and the driving member are driven to rotate through the tooth plate. As the driving member rotates, the two movable rings drive the two sealing plates to move in the opposite direction.
[0011] Optionally, the clamping member includes a storage plate, two fixing plates are fixedly provided on the top surface of the storage plate, and locking bolts for fixing the pedals are threadedly provided on the top surface of the fixing plate.
[0012] By adopting the above technical solution, the present solution facilitates the placement of the pedal via the storage plate, and the pedal is fixed to the storage plate by rotating the locking bolt.
[0013] Optionally, a collecting box is provided on the bottom surface of the base, and two discharge ports are symmetrically opened on the top surface of the base, and the discharge ports are inside the polishing box and above the collecting box.
[0014] By adopting the above technical solution, the present solution facilitates the discharge of the debris in the grinding box through the discharge port, and then centrally collects the debris through the collection box.
[0015] Optionally, a second electric push rod opposite to the polishing device is fixedly provided on the outer wall of the polishing box, and the extended end of the second electric push rod passes through the collecting box and is fixedly connected to the polishing device.
[0016] By adopting the above technical solution, the present solution facilitates the movement of the grinding device through the second electric push rod, thereby facilitating the adjustment of the distance between the two grinding devices.
[0017] Optionally, an internal threaded hole matched with the driving member is provided on the movable ring, and the movable ring is threadedly connected to the driving member through the internal threaded hole.
[0018] By adopting the above technical solution, the present solution facilitates the gear and the driving member to rotate through the toothed plate, and as the driving member rotates, the movable ring moves along the inner wall of the first sliding groove.
[0019] Optionally, both side walls of the inner wall of the polishing box are provided with scraping members, and a push plate corresponding to the scraping members is fixedly provided on one side of the sealing plate facing the scraping members.
[0020] By adopting the above technical solution, when the sealing plate moves, the push plate is driven to move. At this time, the push plate contacts the scraping member and pushes the scraping member to move, thereby pushing the debris on the base into the discharge port through the scraping member.
[0021] Optionally, the scraping member includes a scraper, the scraper is in the shape of a "U" character, and the scraper is connected to the inner wall of the polishing box by setting a plurality of springs.
[0022] By adopting the above technical solution, when the sealing plate is opened, the push plate pushes the scraper plate to move when it contacts the scraper plate, and as the scraper plate moves, the debris is pushed into the discharge port, and as the scraper plate moves, the spring is compressed and deformed.
[0023] In summary, the present invention has at least one of the following beneficial effects:
[0024] When the clamping member pushes the pedal to move into the grinding box, the burrs on the edge of the pedal are ground by the grinding device, and as the clamping member and the tooth plate continue to move toward the grinding box, the driving member continues to rotate, so that the movable ring drives the sealing plate to close, thereby reducing the possibility of debris flying around when the pedal is deburred;
[0025] When the sealing plate moves, it drives the push plate to move. At this time, the push plate contacts the scraper and pushes the scraper to move, so that the debris on the base is pushed into the discharge port through the scraper, and then discharged through the discharge port, so it is more convenient to clean the debris in the grinding box. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0028] Figure 2 It is a partial three-dimensional unfolded structural cross-sectional view of the base of the utility model;
[0029] Figure 3 It is a partial three-dimensional structural cross-sectional view of the grinding box of the utility model;
[0030] Figure 4 It is a partial three-dimensional structural schematic diagram of the driving member of the utility model.
[0031] Description of reference numerals: 100, grinding mechanism; 101, base; 101a, collecting box; 101b, discharge port; 102, grinding box; 102a, second electric push rod; 102b, scraping member; 102b1, scraper; 102b2, spring; 103, first slide; 104, driving member; 104a, gear; 105, second slide; 106, tooth plate; 107, clamping member; 107a, storage plate; 107b, fixing plate; 107c, locking bolt; 108, grinding device; 109, first electric push rod;
[0032] 200, sealing mechanism; 201, sealing plate; 201a, push plate; 202, movable ring. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-4 The utility model is described in further detail.
[0034] Embodiment 1, refer to Figure 1-4 In this embodiment, in order to solve the problem that when the existing partial deburring device processes the pedal, the burrs and debris lack a collection mechanism, which easily causes the debris to scatter everywhere, the utility model discloses a pedal die-casting deburring device.
[0035] The grinding mechanism 100 includes a base 101, a grinding box 102 is fixedly provided on the top surface of the base 101, the top surface of the base 101 is horizontally recessed downward along the width direction of the base 101 and is provided with a first slide groove 103, a driving member 104 is rotatably provided in the first slide groove 103, the top surface of the base 101 is horizontally recessed downward along the length direction of the base 101 and is provided with a second slide groove 105, a tooth plate 106 is movably provided in the second slide groove 105, a clamping member 107 is fixedly provided on the top surface of the tooth plate 106, the clamping member 107 includes a placing plate 107a, two fixing plates 107b are fixedly provided on the top surface of the placing plate 107a, a locking bolt 107c for fixing the pedal is threadedly provided on the top surface of the fixing plate 107b, the placing plate 107a is convenient for placing the pedal, and the pedal is fixed to the placing plate 107a by rotating the locking bolt 107c.
[0036] The tooth plate 106 is meshed with the driving member 104 , and grinding devices 108 are provided on both the front and rear sides of the inner wall of the grinding box 102 , and the burrs on the edge of the pedal are ground by the grinding devices 108 , thereby removing the burrs on the pedal.
[0037] A first electric push rod 109 is fixedly provided on the top surface of the base 101, and the protruding end of the first electric push rod 109 is fixedly connected to the clamping member 107. First, the pedal is placed on the clamping member 107 and fixed on the clamping member 107, and then the first electric push rod 109 is started. The first electric push rod 109 is used to push the clamping member 107 and the tooth plate 106 toward the grinding box 102, and then the burrs on the edge of the pedal are polished by the grinding equipment 108.
[0038] The sealing mechanism 200 includes two sealing plates 201, which are movably inserted in the front and rear sides of the grinding box 102 facing the clamping member 107. The driving member 104 includes two threaded sections with opposite thread directions. The driving member 104 is fixedly sleeved with a gear 104a corresponding to the tooth plate 106. The gear 104a is engaged with the tooth plate 106. When the first electric push rod 109 pushes the clamping member 107 to move, it drives the tooth plate 106 to move synchronously, and then drives the gear 104a and the driving member 104 to rotate through the tooth plate 106. As the driving member 104 rotates, the two movable rings 202 drive the two sealing plates 201 to move in the opposite direction, thereby controlling the opening and closing of the sealing plates 201.
[0039] A movable ring 202 is fixedly provided at the bottom of the sealing plate 201. The movable ring 202 is located in the first slide groove 103 and is movably mounted on the driving member 104. An internal threaded hole matching the driving member 104 is opened on the movable ring 202. The movable ring 202 is threadedly connected to the driving member 104 through the internal threaded hole. The gear plate 106 is used to drive the gear 104a and the driving member 104 to rotate. As the driving member 104 rotates, the movable ring 202 moves along the inner wall of the first slide groove 103, and at the same time drives the sealing plate 201 to move.
[0040] The specific working principle is: first, the pedal is placed on the clamping member 107 and fixed on the clamping member 107, and then the first electric push rod 109 is started, and the first electric push rod 109 facilitates the clamping member 107 and the tooth plate 106 to move toward the grinding box 102. At this time, the tooth plate 106 drives the driving member 104 to rotate and causes the movable ring 202 to drive the sealing plate 201 to open;
[0041] When the clamping member 107 pushes the pedal to move into the grinding box 102, the burrs on the edge of the pedal are ground through the grinding equipment 108, and as the clamping member 107 and the tooth plate 106 continue to move toward the grinding box 102, the driving member 104 continues to rotate, so that the movable ring 202 drives the sealing plate 201 to close, thereby reducing the possibility of debris flying around when the pedal is deburred.
[0042] Example 2, refer to Figure 2-3In this embodiment, in order to solve the problem that the debris of burrs in some existing devices is difficult to clean, based on the same concept as the above-mentioned embodiment 1, the pedal die-casting deburring device also includes:
[0043] A collecting box 101a is provided on the bottom surface of the base 101, and two discharge ports 101b are symmetrically opened on the top surface of the base 101. The discharge ports 101b are inside the polishing box 102 and above the collecting box 101a. The debris in the polishing box 102 can be discharged through the discharge ports 101b, and then the debris is collected in a centralized manner through the collecting box 101a.
[0044] The two side walls of the inner wall of the polishing box 102 are both provided with scraping pieces 102b. A push plate 201a corresponding to the scraping piece 102b is fixedly provided on the side of the sealing plate 201 facing the scraping piece 102b. When the sealing plate 201 moves, it drives the push plate 201a to move. At this time, the push plate 201a contacts the scraping piece 102b and pushes the scraping piece 102b to move, so that the debris on the base 101 is pushed into the discharge port 101b through the scraping piece 102b, and then discharged through the discharge port 101b.
[0045] The scraping member 102b includes a scraper 102b1, which is shaped like a "U" character. The scraper 102b1 is connected to the inner wall of the grinding box 102 by setting a plurality of springs 102b2. When the sealing plate 201 is opened, the push plate 201a pushes the scraper 102b1 to move when it contacts the scraper 102b1. As the scraper 102b1 moves, the debris is pushed into the discharge port 101b. As the scraper 102b1 moves, the spring 102b2 is compressed and deformed. When the sealing plate 201 is closed, the push plate 201a is separated from the scraper 102b1, and the scraper 102b1 is pushed to move and reset by the spring 102b2.
[0046] The specific working principle is: when the sealing plate 201 moves, it drives the push plate 201a to move. At this time, the push plate 201a contacts the scraping member 102b and pushes the scraper 102b1 to move. As the scraper 102b1 moves, the debris is pushed into the discharge port 101b. As the scraper 102b1 moves, the spring 102b2 is compressed and deformed. When the sealing plate 201 is closed, the push plate 201a is separated from the scraper 102b1, and the scraper 102b1 is pushed to move and reset by the spring 102b2.
[0047] Example 3, refer to Figure 3 In this embodiment, in order to solve the problem that some existing devices are difficult to remove burrs of pedals of different specifications, based on the same concept as the above-mentioned embodiment 1, the pedal die-casting deburring device also includes:
[0048] A second electric push rod 102 a opposite to the grinding device 108 is fixedly provided on the outer wall of the grinding box 102 , and the extended end of the second electric push rod 102 a passes through the collecting box 101 a and is fixedly connected to the grinding device 108 .
[0049] The specific working principle is: the second electric push rod 102a facilitates the movement of the grinding device 108, thereby facilitating the adjustment of the distance between the two grinding devices 108, thereby enabling the device to remove burrs on pedals of different specifications.
[0050] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A pedal die-casting deburring device, characterized in that: include, The grinding mechanism (100) comprises a base (101), a grinding box (102) is fixedly arranged on the top surface of the base (101), the top surface of the base (101) is horizontally recessed downward along the width direction of the base (101) and is provided with a first slide groove (103), a driving member (104) is rotatably arranged in the first slide groove (103), and the top surface of the base (101) is horizontally recessed downward along the length direction of the base (101) and is provided with a second slide groove (105), A tooth plate (106) is movably arranged in the second slide groove (105), a clamping member (107) is fixedly arranged on the top surface of the tooth plate (106), the tooth plate (106) is meshed with the driving member (104), grinding equipment (108) is arranged on both the front and rear sides of the inner wall of the grinding box (102), a first electric push rod (109) is fixedly arranged on the top surface of the base (101), and the protruding end of the first electric push rod (109) is fixedly connected to the clamping member (107); The sealing mechanism (200) comprises two sealing plates (201), wherein the two sealing plates (201) are respectively movably inserted in the front and rear sides of the polishing box (102) facing the clamping member (107), and a movable ring (202) is fixedly provided at the bottom of the sealing plate (201), and the movable ring (202) is located in the first slide groove (103) and movably sleeved on the driving member (104).
2. The pedal die-casting deburring device according to claim 1, characterized in that: The driving member (104) comprises two thread segments with opposite thread directions. A gear (104a) corresponding to the toothed plate (106) is fixedly sleeved on the driving member (104), and the gear (104a) is meshed with the toothed plate (106).
3. The pedal die-casting deburring device according to claim 1, characterized in that: The clamping member (107) comprises a storage plate (107a), two fixing plates (107b) are fixedly arranged on the top surface of the storage plate (107a), and locking bolts (107c) for fixing the pedal are threadedly arranged on the top surface of the fixing plate (107b).
4. The pedal die-casting deburring device according to claim 1, characterized in that: The bottom surface of the base (101) is provided with a collecting box (101a), and the top surface of the base (101) is symmetrically provided with two discharge ports (101b), wherein the discharge ports (101b) are inside the polishing box (102) and above the collecting box (101a).
5. The pedal die-casting deburring device according to claim 4, characterized in that: A second electric push rod (102a) opposite to the grinding device (108) is fixedly provided on the outer wall of the grinding box (102), and the protruding end of the second electric push rod (102a) passes through the collection box (101a) and is fixedly connected to the grinding device (108).
6. The pedal die-casting deburring device according to claim 1, characterized in that: The movable ring (202) is provided with an internal threaded hole adapted to the driving member (104), and the movable ring (202) is threadedly connected to the driving member (104) via the internal threaded hole.
7. The pedal die-casting deburring device according to claim 1, characterized in that: Both side walls of the inner wall of the polishing box (102) are provided with scraping members (102b), and a push plate (201a) corresponding to the scraping member (102b) is fixedly provided on one side of the sealing plate (201) facing the scraping member (102b).
8. The pedal die-casting deburring device according to claim 7, characterized in that: The scraping member (102b) includes a scraper plate (102b1) having a "return" shape, and the scraper plate (102b1) is connected to the inner side wall of the grinding box (102) by a plurality of springs (102b2).