Metal product machining device with rust removal function
By designing a processing device for metal products including a rust removal mechanism and a vacuum cleaner mechanism, the problem of low sandblasting and rust removal efficiency in the prior art is solved, and the effect of quickly removing floating rust on the surface of metal sheets and reducing environmental pollution is achieved.
Patent Information
- Application Number
- CN202421540322.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The existing rust removal device for metal products has low sandblasting and rust removal efficiency, and when there is only floating rust on the surface of metal products, deep rust removal operations are not required, which makes the equipment inconvenient for efficient processing.
A processing device for metal products including a rust removal mechanism and a vacuum cleaner mechanism is designed. The rust removal mechanism drives the rust removal roller to rotate through the gear system driven by the first motor to quickly remove floating rust on the surface of the metal sheet. The vacuum cleaner generates suction force through the wind wheel driven by the second motor, sucks the rust dust generated during the rust removal process into the vacuum cleaner shell, and handles it in a centralized manner.
It realizes rapid removal of floating rust on the surface of metal sheets, improves the rust removal efficiency of metal products, reduces environmental pollution, and facilitates efficient processing of metal products.
Smart Images

Figure CN222831489U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal product processing, in particular to a metal product processing device with a rust removal function. Background Art
[0002] The corrosion of metal products can cause many kinds of harm, as follows: Reduced mechanical properties: Rust can cause the metal surface to become rough and uneven, prone to cracks and other defects, which can significantly reduce the strength, plasticity, toughness and other mechanical properties of metal materials. This may lead to equipment failure or reduced processing quality. Safety hazards: Rust may cause pipeline blockage, equipment damage and other problems, posing a threat to production safety and normal operation. Especially in high-intensity or dangerous operations, tools and equipment with reduced performance may cause serious harm to operators and the surrounding environment.
[0003] The patent website publication number CN213592650U discloses a rust removal device with an adjustable function for metal products, including a tank body and a circular ring, a first fixed plate is fixed on one side of the tank body; a first connecting groove is provided on one side of the first fixed plate, a rotating rod is connected to one side of the first connecting groove, a second fixed plate is connected between the rotating rod and the tank body, a slot is provided inside the through hole, a rubber block is fixed on one side of the rubber pad close to the slot, a fixed rod is fixed on one side of the nozzle, and the circular ring is fixed on one side of the tank body. The rust removal device with an adjustable function for metal products is provided with a rotating rod that will reel in the sandblasting tube when it rotates, and when the sandblasting tube is reeled in, the rotating rod is pushed, and when the rotating rod moves, it will slide with the first connecting groove, and when one end of the rotating rod moves to the bottom of the first connecting groove, the other end of the rotating rod enters the first limiting groove to fix the rotating rod, so as to facilitate the reeling of the sandblasting tube.
[0004] The above-mentioned rust removal is achieved by sandblasting, which has low rust removal efficiency and is not convenient for efficient processing of metal products. At the same time, during the processing, the metal products do not have serious rust, only surface rust, so there is no need for deep rust removal by sandblasting, so improvement is needed. Utility Model Content
[0005] The purpose of the utility model is to provide a metal product processing device with a rust removal function to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal product processing device with rust removal function, comprising a support frame, a rust removal mechanism is fixedly connected to the top of the support frame, and a dust suction mechanism is fixedly connected to the top of the support frame on the right side of the rust removal mechanism;
[0007] The rust removal mechanism includes a support plate, which is arranged on the front side of the top of the support frame, a rust removal roller is rotatably connected to the middle of the inner side of the support plate, the support plate is fixedly connected to a mounting frame on the outer side of the rear end of the rust removal roller, the rear side of the mounting frame is fixedly connected to a first motor, the first motor is fixedly connected to a second gear in the mounting frame, the rear end of the rust removal roller is fixedly connected to a first gear in the mounting frame, a sliding block is fixedly connected to the bottom of the outer side of the support plate, a support rod is slidably connected to the middle of the sliding block, the bottom end of the support rod is fixedly connected to the top of the support frame, the top end of the support rod is fixedly connected to a top plate, and the support rod is sleeved with a spring between the top plate and the sliding block.
[0008] Preferably, the first gear and the second gear are meshed with each other, and the first motor is fixedly connected to the first gear via an output shaft.
[0009] Preferably, four support rods are provided, and the four support rods are distributed at the four corners of the top plate.
[0010] Preferably, the front and rear sides of the top of the top plate are fixedly connected with slide rails, a placement rack is slidably connected inside the slide rails, a rubber block is fixedly connected to the bottom of the placement rack, and pull rods are fixedly connected to the left and right sides of the placement rack.
[0011] Preferably, through holes are provided in the placement rack near the rubber block, and the through holes are densely arranged at equal intervals in the placement rack.
[0012] Preferably, the dust suction mechanism includes a fixed plate, the fixed plate is fixedly connected to the right side of the top of the support frame, a dust suction shell is fixedly connected to the top of the inner side of the fixed plate, a wind wheel is rotatably connected in the dust suction shell, a dust suction port is fixedly connected to the left side of the dust suction shell, a dust outlet pipe is fixedly connected to the right side of the dust suction shell, the fixed plate is fixedly connected to the outside of the front side of the wind wheel, and the second motor is fixedly connected to the wind wheel through an output shaft.
[0013] Compared with the prior art, the utility model provides a metal product processing device with rust removal function, which has the following beneficial effects:
[0014] 1. The metal product processing device with rust removal function places the metal processing plate on the rubber block on the top of the placement rack through the rust removal mechanism. At this time, the entire placement rack can be slid within the range of the slide rail through the pull rod. The first motor is started and the rust removal roller can be driven to rotate under the cooperation of the first gear and the second gear. The rotating rust removal roller can quickly remove the floating rust on the surface of the metal plate through the cooperation of the surface burrs. At the same time, the rubber block can strengthen the friction between the metal plate and the placement rack, so that the metal plate can be stably placed in the placement rack under the action of its own weight, so as to facilitate the rust removal processing operation.
[0015] 2. The metal product processing device with rust removal function, through the dust suction mechanism, when the rust removal operation is performed through the rust removal roller and the metal plate surface, a large amount of rust dust will be generated, and the dust will pollute the surrounding environment to a certain extent. Therefore, at this time, the second motor is started to drive the wind wheel to rotate, and the rotating wind wheel generates suction through the dust suction port to suck the dust into the dust suction shell, and then transports it to the dust bag through the dust removal pipe, so as to facilitate centralized treatment and reduce pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0017] Figure 1 It is a schematic diagram of the left side of the overall structure of the utility model;
[0018] Figure 2 It is a top view schematic diagram of the overall structure of the utility model;
[0019] Figure 3 It is a top view schematic diagram of the rust removal mechanism;
[0020] Figure 4 It is a schematic diagram of the left side of the dust collection mechanism.
[0021] In the figure: 1. support frame; 2. rust removal mechanism; 21. slide rail; 22. pull rod; 23. top plate; 24. support rod; 25. spring; 26. rust removal roller; 261. first gear; 262. mounting frame; 263. first motor; 264. second gear; 27. rubber block; 28. placement frame; 29. support plate; 291. sliding block; 3. dust suction mechanism; 31. dust outlet pipe; 32. second motor; 33. dust suction shell; 34. wind wheel; 35. dust suction port; 36. fixing plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] The utility model provides the following technical solutions:
[0025] Embodiment 1
[0026] See also Figure 1-3 , a metal product processing device with rust removal function, comprising a support frame 1, a rust removal mechanism 2 is fixedly connected to the top of the support frame 1, and a dust suction mechanism 3 is fixedly connected to the top of the support frame 1 on the right side of the rust removal mechanism 2;
[0027] The rust removal mechanism 2 includes a support plate 29, which is arranged on the front side of the top of the support frame 1, and a rust removal roller 26 is rotatably connected to the middle of the inner side of the support plate 29, and a mounting frame 262 is fixedly connected to the outer side of the rear end of the rust removal roller 26 on the support plate 29, and a first motor 263 is fixedly connected to the rear side of the mounting frame 262, and the first motor 263 is fixedly connected to the second gear 264 in the mounting frame 262, and the rear end of the rust removal roller 26 is fixedly connected to the first gear 261 in the mounting frame 262, and a sliding block 291 is fixedly connected to the bottom of the outer side of the support plate 29, and a support rod 24 is slidably connected to the middle of the sliding block 291, and the bottom end of the support rod 24 is fixedly connected to the top of the support frame 1, and the top end of the support rod 24 is fixedly connected to the top plate 23, and the support rod 24 is sleeved with a spring 25 between the top plate 23 and the sliding block 291. By means of the dust suction mechanism 3, when the rust removal operation is performed on the rust removal roller 26 and the surface of the metal plate, a large amount of rust dust will be generated, and the dust will pollute the surrounding environment to a certain extent. Therefore, at this time, the second motor 32 is started to drive the wind wheel 34 to rotate, and the rotating wind wheel 34 generates suction through the dust suction port 35 to suck the dust into the dust suction shell 33, and then transports it to the dust bag through the dust removal pipe, so as to facilitate centralized treatment and reduce pollution to the environment.
[0028] The first gear 261 and the second gear 264 are meshed with each other, and the first motor 263 is fixedly connected to the first gear 261 via an output shaft.
[0029] Four support rods 24 are provided, and the four support rods 24 are distributed at four corners of the top plate 23 .
[0030] The top plate 23 has slide rails 21 fixedly connected to the front and rear sides of the top, a placement rack 28 slidably connected inside the slide rails 21 , a rubber block 27 fixedly connected to the bottom of the placement rack 28 , and pull rods 22 fixedly connected to the left and right sides of the placement rack 28 .
[0031] Through holes are provided in the placement rack 28 near the rubber block 27 , and the through holes are densely arranged in the placement rack 28 at equal intervals.
[0032] Embodiment 2
[0033] See also Figure 1-4 , and on the basis of the first embodiment, the dust collecting mechanism 3 further comprises a fixed plate 36, the fixed plate 36 is fixedly connected to the right side of the top of the support frame 1, the inner top of the fixed plate 36 is fixedly connected to a dust collecting shell 33, the dust collecting shell 33 is rotatably connected with a wind wheel 34, the left side of the dust collecting shell 33 is fixedly connected to a dust collecting port 35, the right side of the dust collecting shell 33 is fixedly connected to a dust outlet pipe 31, the fixed plate 36 is fixedly connected to the outer side of the front side of the wind wheel 34, and the second motor 32 is fixedly connected to the wind wheel 34 through an output shaft. Through the dust collecting mechanism 3, when the rust removal operation is performed through the rust removal roller 26 and the surface of the metal sheet, a large amount of rust dust will be generated, and the dust will pollute the surrounding environment to a certain extent. Therefore, at this time, the second motor 32 is started to drive the wind wheel 34 to rotate, and the rotating wind wheel 34 sucks the dust into the dust collecting shell 33 through the suction force generated by the dust collecting port 35, and then transports it to the dust bag through the dust removal pipe, so as to facilitate centralized treatment and reduce pollution to the environment.
[0034] In actual operation, when this device is used, the metal processing plate is placed on the rubber block 27 at the top of the placement rack 28. At this time, the pull rod 22 can be used to realize the sliding of the entire placement rack 28 within the range of the slide rail 21. The first motor 263 is started and, in cooperation with the first gear 261 and the second gear 264, the rust removal roller 26 can be driven to rotate. The rotating rust removal roller 26 can quickly remove the floating rust on the surface of the metal plate through the cooperation of the surface burrs. At the same time, the rubber block 27 can enhance the friction between the metal plate and the placement rack 28, so that the metal plate can be stably placed in the placement rack 28 under the action of its own weight, so as to facilitate the rust removal processing operation.
[0035] When rust removal is performed on the surface of the metal sheet by the rust removal roller 26, a large amount of rust dust will be generated, and the dust will pollute the surrounding environment to a certain extent. Therefore, at this time, the second motor 32 is started to drive the wind wheel 34 to rotate, and the rotating wind wheel 34 generates suction through the dust suction port 35 to suck the dust into the dust suction shell 33, and then transports it to the dust suction bag through the dust removal pipe, so as to facilitate centralized treatment and reduce pollution to the environment.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A metal product processing device with rust removal function, comprising a support frame (1), characterized in that: A rust removal mechanism (2) is fixedly connected to the top of the support frame (1), and a dust collection mechanism (3) is fixedly connected to the top of the support frame (1) on the right side of the rust removal mechanism (2); The rust removal mechanism (2) comprises a support plate (29), the support plate (29) being arranged on the front side of the top of the support frame (1), a rust removal roller (26) being rotatably connected to the middle of the inner side of the support plate (29), a mounting frame (262) being fixedly connected to the outer side of the rear end of the rust removal roller (26) on the support plate (29), a first motor (263) being fixedly connected to the rear side of the mounting frame (262), the first motor (263) being fixedly connected to a second gear (264) in the mounting frame (262), and the rust removal mechanism (2) comprising a support plate (29) and a mounting frame (262) being fixedly connected to the outer side of the rear end of the rust removal roller (26). The rear end of the rust roller (26) is fixedly connected to a first gear (261) in the mounting frame (262); the outer bottom of the support plate (29) is fixedly connected to a sliding block (291); the middle of the sliding block (291) is slidably connected to a support rod (24); the bottom end of the support rod (24) is fixedly connected to the top of the support frame (1); the top end of the support rod (24) is fixedly connected to a top plate (23); and the support rod (24) is sleeved with a spring (25) between the top plate (23) and the sliding block (291).
2. The metal product processing device with rust removal function according to claim 1, characterized in that: The first gear (261) and the second gear (264) are meshed with each other, and the first motor (263) is fixedly connected to the first gear (261) via an output shaft.
3. The metal product processing device with rust removal function according to claim 1, characterized in that: Four support rods (24) are provided, and the four support rods (24) are distributed at the four corners of the top plate (23).
4. The metal product processing device with rust removal function according to claim 1, characterized in that: The top plate (23) is fixedly connected to a slide rail (21) on both the front and rear sides of the top, a placement rack (28) is slidably connected inside the slide rail (21), a rubber block (27) is fixedly connected to the bottom of the placement rack (28), and a pull rod (22) is fixedly connected to both the left and right sides of the placement rack (28).
5. The metal product processing device with rust removal function according to claim 4, characterized in that: Through holes are provided in the placement rack (28) near the rubber block (27), and the through holes are densely arranged at equal intervals in the placement rack (28).
6. The metal product processing device with rust removal function according to claim 1, characterized in that: The dust suction mechanism (3) comprises a fixing plate (36), the fixing plate (36) being fixedly connected to the right side of the top of the support frame (1), a dust suction shell (33) being fixedly connected to the top of the inner side of the fixing plate (36), a wind wheel (34) being rotatably connected inside the dust suction shell (33), a dust suction port (35) being fixedly connected to the left side of the dust suction shell (33), a dust outlet pipe (31) being fixedly connected to the right side of the dust suction shell (33), a second motor (32) being fixedly connected to the outer side of the front side of the wind wheel (34), and the second motor (32) being fixedly connected to the wind wheel (34) via an output shaft.
Citation Information
Patent Citations
Rust removal device with adjusting function for metal products
CN213592650U