Hollow light ABS (acrylonitrile butadiene styrene) dyed plastic particle processing equipment

By designing hollow lightweight ABS dyed plastic particle processing equipment, using the extrusion and water cooling technology of the molding device, the bending deformation problem caused by heating during the processing of the plastic particle is solved, and the molding effect is improved.

CN222832340UActive Publication Date: 2025-05-06DONGGUAN SHUNJIE POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202421557993.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-06
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In the existing hollow lightweight ABS dyed plastic particles processing technology, the extruded materials are easily soft due to heating during the process of entering the sink, causing bending and deformation, which affects the molding effect.

Method used

A hollow lightweight ABS dyed plastic particles processing equipment is designed, including an extrusion device and a molding device. The extrusion device melts the raw material through a heating plate and a screw conveying shaft and pushes it to the forming device. The forming device includes a first cylindrical seat, a second cylindrical seat and a forming tube. The raw material is extruded and molded by the design of a conical cavity and a strip groove, and the formed plastic tube is pre-cooled by a water cooling chamber.

Benefits of technology

Through the design of pre-cooling and forming pipes, ensure that the plastic pipe has sufficient hardness before entering the sink, avoid bending and deformation, and improve molding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic particle processing, in particular to hollow light ABS (Acrylonitrile Butadiene Styrene) dyed plastic particle processing equipment which comprises an extrusion device and a forming device arranged at an outlet of the extrusion device, and the extrusion device is arranged on a support frame; the forming device comprises a first cylindrical base, the first cylindrical base is installed at an outlet of the extrusion device through a flange, a conical cavity with a wide opening facing the extrusion device is coaxially formed in the end, close to the extrusion device, of the first cylindrical base, a strip-shaped first limiting groove is formed in the other end of the first cylindrical base, and a strip-shaped groove is formed in the first limiting groove. And the strip-shaped groove is communicated with the conical cavity. When the hollow light ABS dyed plastic cement particle processing equipment is used, extruded plastic cement is pre-cooled by introducing water into the water cooling cavity, so that the extruded plastic cement has hardness due to temperature drop, the plastic cement is prevented from being bent during discharging due to height difference between the discharge port and the water tank, and the final forming effect of the plastic cement particles is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic pellet processing, in particular to a hollow light ABS dyed plastic pellet processing device. Background Art

[0002] Plastic pellets, also known as plastic particles or plastic particles, are small granular substances made of plastic raw materials, and hollow lightweight ABS dyed plastic pellets are a type of plastic pellets.

[0003] The existing hollow lightweight ABS dyed plastic pellets are produced by placing the plastic pellet raw materials in an extruder, heating the raw materials through a heating plate in the inner wall of the extruder, and pushing the heated and melted raw materials to the discharge port along the spiral conveyor shaft, forming a tube through the extrusion disk at the discharge port, and then placing the extruded material in a water tank for cooling by water, and finally completing the processing of the hollow lightweight ABS dyed plastic pellets through cutting.

[0004] However, during extrusion, the material is relatively soft due to heating, and there is a distance between the extruder and the water tank, which causes the extruded material to bend and deform when entering the water tank, which can easily affect the molding effect of the material. Utility Model Content

[0005] The utility model aims to solve the above-mentioned shortcomings in the prior art and proposes a hollow light ABS dyed plastic granule processing equipment.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: design a hollow lightweight ABS dyed plastic granule processing equipment, including an extrusion device and a molding device arranged at the outlet of the extrusion device, and the extrusion device is installed on a support frame;

[0007] The molding device comprises a first cylindrical seat, which is installed at the outlet of the extrusion device through a flange, a tapered cavity with a wide opening facing the extrusion device is coaxially opened in one end of the first cylindrical seat close to the extrusion device, a first strip-shaped limiting groove is opened at the other end of the first cylindrical seat, a strip-shaped groove is opened in the first limiting groove, and the strip-shaped groove is connected to the tapered cavity;

[0008] A strip plate is correspondingly arranged in the first limiting groove, and a plurality of first through holes arranged at intervals are opened in the strip plate. A core rod is coaxially arranged in the first through hole, and the core rod is connected to the inner wall of the first through hole through a connecting piece;

[0009] The utility model also includes a second cylindrical seat coaxially arranged with the first cylindrical seat. In the second cylindrical seat, a second limiting groove corresponding to the first limiting groove is provided at one end of the second cylindrical seat close to the first cylindrical seat, a second through hole corresponding to the first through hole is provided in the second limiting groove, a cooling cavity is provided at the other end of the second cylindrical seat, a plurality of forming tubes corresponding to the second through holes are arranged in the cooling cavity, the forming tubes are heat-conducting tubes, and the forming tubes are fixed on the end of the cooling cavity close to the first cylindrical seat, a sealing plate is installed at the opening of the other end of the cooling cavity, and a water inlet pipe and a water outlet pipe connected to the cooling cavity are installed on the outer wall of the second cylindrical seat.

[0010] Preferably, the extrusion device comprises a cylinder, a heating plate is mounted on the inner wall of the cylinder, a screw conveying shaft is coaxially arranged inside the cylinder, a fixing frame is rotatably mounted on one end of the screw conveying shaft, and the fixing frame is fixed to the inner wall of the cylinder, wherein the first cylindrical seat is mounted on one end of the cylinder close to the fixing frame;

[0011] The other end of the spiral conveyor shaft passes through the cylinder and is coaxially connected to the first pulley. The spiral conveyor shaft is rotatably connected to the end of the cylinder, and the first pulley is connected to the second pulley through a transmission belt. A drive motor is coaxially installed on the second pulley. The drive motor is arranged on a support frame, and a feed hopper is installed on one end of the top of the cylinder close to the first pulley.

[0012] Preferably, the connecting member is a plurality of arc-shaped plates arranged at intervals and inclined in the same direction, one end of the arc-shaped plate is fixed on the core rod, and the other end of the arc-shaped plate is fixed on the inner wall of the first through hole.

[0013] Preferably, sealing rings are installed on the inner wall of the first limiting groove and the inner wall of the second limiting groove respectively.

[0014] Preferably, the sealing plate includes a cover plate, which is provided with a discharge port corresponding to the forming tube, and a connecting seat is vertically installed on the side of the cover plate close to the cooling chamber and matches the clearance of the inner wall of the cooling chamber, and a screw hole is provided at the end of the connecting seat, and locking bolts corresponding to the screw holes are installed on both sides of the end of the second cylindrical seat.

[0015] Preferably, a sealing gasket is installed along the outer wall of the connecting seat.

[0016] Preferably, the water inlet pipe is arranged on the bottom of the second columnar seat near one end of the sealing plate, and the water outlet pipe is arranged on the top of the second columnar seat away from the sealing plate, and the water inlet pipe and the water outlet pipe are connected to the water cooling box through a connecting pipe, the water cooling box is installed on the support frame, and a water pump connected to the connecting pipe is installed on the water cooling box, and a conduit placed in the water cooling box is installed on the water pump.

[0017] The design scheme proposed by the utility model has the following beneficial effects during application:

[0018] 1. The hollow lightweight ABS dyed plastic pellet processing equipment pre-cools the extruded tubular plastic to be cut by introducing water into the water cooling chamber, so that it has hardness due to the temperature drop, and prevents the plastic from bending due to the height difference between the discharge port and the water tank when entering the water tank, thereby preventing damage, etc., so as to ensure the final molding effect of the plastic pellets.

[0019] 2. The hollow lightweight ABS dyed plastic pellet processing equipment has multiple spiral connectors. While providing support for the core rod, it allows the plastic raw materials entering the molding tube to flow in a spiral direction, thereby ensuring that the plastic raw materials can fill the entire molding tube and ensure the molding effect after extrusion. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The structure of the utility model is shown in FIG. Figure 1 ;

[0021] Figure 2 The structure of the utility model is shown in FIG. Figure 2 ;

[0022] Figure 3 It is an exploded view of part of the structure of the utility model;

[0023] Figure 4 This is a structural diagram of the first cylindrical seat of the utility model;

[0024] Figure 5 This is a structural diagram of the mandrel of the utility model;

[0025] Figure 6 This is a structural diagram of the columnar seat of the utility model;

[0026] Figure 7 This is an installation diagram of a water cooling box of the present utility model.

[0027] In the figure: 1. cylinder; 2. spiral conveyor shaft; 3. fixed frame; 4. first pulley; 5. second pulley; 6. transmission belt; 7. driving motor; 8. support frame; 9. feed hopper; 10. first cylindrical seat; 11. conical cavity; 12. strip groove; 13. first limiting groove; 14. strip plate; 15. first through hole; 16. core rod; 17. connecting piece; 18. second cylindrical seat; 19. second limiting groove; 20. cooling cavity; 21. forming tube; 22. water outlet pipe; 23. water inlet pipe; 24. locking bolt; 25. cover plate; 26. connecting seat; 27. discharge port; 28. water cooling box; 29. ​​second through hole; 30. screw hole. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0029] Reference Figure 1-7 , a hollow lightweight ABS dyed plastic pellet processing equipment, comprising an extrusion device, and a molding device arranged at the outlet of the extrusion device, the extrusion device is installed on a support frame 8;

[0030] like Figure 1 and Figure 3 As shown, the extrusion device includes a cylinder 1, a heating plate is installed on the inner wall of the cylinder 1, a screw conveying shaft 2 is coaxially arranged inside the cylinder 1, a fixing frame 3 is rotatably installed at one end of the screw conveying shaft 2, and the fixing frame 3 is fixed to the inner wall of the cylinder 1;

[0031] The other end of the spiral conveying shaft 2 passes through the cylinder 1 and is coaxially connected to the first pulley 4. The spiral conveying shaft 2 is rotatably connected to the end of the cylinder 1, and the first pulley 4 is connected to the second pulley 5 through a transmission belt 6. A driving motor 7 is coaxially installed on the second pulley 5. The driving motor 7 is arranged on a support frame 8, and a feed hopper 9 is installed on the top of the cylinder 1 near one end of the first pulley 4. The plastic pellet production raw materials are added from the feed hopper 9 into the cylinder 1, the raw materials are melted under the heating of the heating plate, and as the spiral conveying shaft 2 rotates, the raw materials are pushed to the molding device for molding.

[0032] like Figure 3 and Figure 4 As shown, the molding device includes a first cylindrical seat 10, which is installed at the outlet of the extrusion device through a flange, that is, the first cylindrical seat 10 is installed on one end of the cylinder 1 close to the fixing frame 3, and a wide-mouthed conical cavity 11 is coaxially opened in one end of the first cylindrical seat 10 close to the extrusion device, and a strip-shaped first limiting groove 13 is opened at the other end of the first cylindrical seat 10, and a strip groove 12 is opened in the first limiting groove 13, and the strip groove 12 is connected with the conical cavity 11. After the raw material enters the conical cavity 11, the radius of the conical cavity 11 is gradually reduced to squeeze the raw material, thereby increasing the pressure of the raw material when entering the strip groove 12, which is helpful for the subsequent molding of the plastic tube;

[0033] A strip plate 14 is correspondingly arranged in the first limiting groove 13, and a plurality of first through holes 15 arranged at intervals are opened in the strip plate 14. A core rod 16 is coaxially arranged in the first through hole 15, and the core rod 16 is connected to the inner wall of the first through hole 15 through a connecting member 17, wherein the connecting member 17 is a plurality of arc-shaped plates arranged at intervals and inclined in the same direction, one end of the arc-shaped plate is fixed on the core rod 16, and the other end of the arc-shaped plate is fixed on the inner wall of the first through hole 15, so that the raw materials flowing out of the first through hole 15 can flow in a spiral shape, so that the raw materials can be better concentrated;

[0034] The utility model also includes a second cylindrical seat 18 coaxially arranged with the first cylindrical seat 10. In the second cylindrical seat 18, a second limiting groove 19 corresponding to the first limiting groove 13 is provided at one end of the second cylindrical seat 18 close to the first cylindrical seat 10. A second through hole 29 corresponding to the first through hole 15 is provided in the second limiting groove 19. A cooling cavity 20 is provided at the other end of the second cylindrical seat 18. The cooling cavity 20 has a plurality of molded tubes 21 corresponding to the second through holes 29. The molded tube 21 is a heat-conducting tube, and the molded tube 21 is fixed to the end of the cooling cavity 20 close to the first cylindrical seat 10, and a sealing plate is installed at the other end opening of the cooling cavity 20, wherein, as Figure 3 and Figure 4 As shown, the sealing plate includes a cover plate 25, on which a discharge port 27 corresponding to the forming tube 21 is provided, and a connecting seat 26 that matches the clearance of the inner wall of the cooling chamber 20 is vertically installed on one side of the cover plate 25 close to the cooling chamber 20, and a screw hole 30 is provided at the end of the connecting seat 26, and locking bolts 24 corresponding to the screw holes 30 are installed on both sides of the end of the second cylindrical seat 18. After the second cylindrical seat 18 is installed on the first cylindrical seat 10, the core rod 16 will be coaxially placed in the forming tube 21, so that a mold cavity for molding the plastic tube is formed between the core rod 16 and the forming tube 21. At this time, the raw material flowing out of the first through hole 15 will flow to the discharge port 27 in the forming tube 21, thereby forming a plastic tube.

[0035] like Figure 6 As shown, a water inlet pipe 23 and a water outlet pipe 22 connected to the cooling chamber 20 are installed on the outer wall of the second cylindrical seat 18. In actual use, Figure 7As shown, the water inlet pipe 23 is arranged on the bottom of the second cylindrical seat 18 close to the sealing plate, and the water outlet pipe 22 is arranged on the top of the second cylindrical seat 18 away from the sealing plate, and the water inlet pipe 23 and the water outlet pipe 22 are connected to the water cooling box 28 through a connecting pipe. The water cooling box 28 is installed on the support frame 8, and a water pump connected to the connecting pipe is installed on the water cooling box 28. The water pump is installed with a conduit placed in the water cooling box 28 to deliver the cooling water in the water cooling box 28 to the cooling chamber 20. In combination with the heat conduction of the forming tube 21, the plastic tube formed in the forming tube 21 is cooled, so that the plastic tube will not be excessively bent and damaged during discharge, or wrinkles will not occur on the inner and outer surfaces.

[0036] Specifically, when in use, the raw materials for producing plastic pellets are placed in the feed hopper 9. Under the heating of the heating plate and the conveying of the spiral conveyor shaft 2, the raw materials flow into the conical cavity 11, and then enter the forming tube 21, forming a tubular structure in the mold cavity formed by the core rod 16 and the forming tube 21. While forming, the water pump on the water cooling box 28 passes cooling water into the cooling cavity 20, thereby preliminarily cooling the extruded plastic tube, allowing the plastic tube to cool down and harden, and then squeezed from the discharge port 27 into the water tank for complete cooling, and finally the pelletizing is completed by the cutting device.

[0037] Furthermore, sealing rings are installed on the inner wall of the first limiting groove 13 and the inner wall of the second limiting groove 19 to improve the fastening effect of the strip plate 14 in the limiting groove and ensure the sealing at the edge of the strip plate 14.

[0038] Furthermore, a sealing gasket is installed along the outer wall of the connecting seat 26 to improve the airtightness of the cover plate 25 on the second cylindrical seat 18 .

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A hollow lightweight ABS dyed plastic pellet processing equipment, characterized by: It comprises an extrusion device and a molding device arranged at the outlet of the extrusion device, wherein the extrusion device is installed on a support frame (8); The molding device comprises a first cylindrical seat (10), the first cylindrical seat (10) is installed at the outlet of the extrusion device through a flange, a tapered cavity (11) with a wide mouth and arranged toward the extrusion device is coaxially opened in one end of the first cylindrical seat (10) close to the extrusion device, a first strip-shaped limiting groove (13) is opened at the other end of the first cylindrical seat (10), a strip-shaped groove (12) is opened in the first limiting groove (13), and the strip-shaped groove (12) is connected to the tapered cavity (11); A strip plate (14) is correspondingly arranged in the first limiting groove (13), the strip plate (14) is provided with a plurality of first through holes (15) arranged at intervals, a core rod (16) is coaxially arranged in the first through hole (15), and the core rod (16) is connected to the inner wall of the first through hole (15) through a connecting piece (17); The invention also comprises a second column seat (18) coaxially arranged with the first column seat (10); a second limiting groove (19) corresponding to the first limiting groove (13) is provided at one end of the second column seat (18) close to the first column seat (10); a second through hole (29) corresponding to the first through hole (15) is provided in the second limiting groove (19); a cooling cavity (20) is provided at the other end of the second column seat (18); a plurality of molded tubes (21) corresponding to the second through holes (29) are arranged in the cooling cavity (20); the molded tubes (21) are heat-conducting tubes, and the molded tubes (21) are fixed to the end of the cooling cavity (20) close to the first column seat (10); a sealing plate is installed at the opening of the other end of the cooling cavity (20); and a water inlet pipe (23) and a water outlet pipe (22) connected to the cooling cavity (20) are installed on the outer wall of the second column seat (18).

2. The hollow lightweight ABS dyed plastic pellet processing equipment according to claim 1 is characterized by: The extrusion device comprises a cylinder (1), a heating plate is installed on the inner wall of the cylinder (1), a screw conveying shaft (2) is coaxially arranged inside the cylinder (1), a fixing frame (3) is rotatably installed on one end of the screw conveying shaft (2), and the fixing frame (3) is fixed to the inner wall of the cylinder (1), wherein a first columnar seat (10) is installed on one end of the cylinder (1) close to the fixing frame (3); The other end of the screw conveying shaft (2) penetrates the cylinder (1) and is coaxially connected to a first pulley (4). The screw conveying shaft (2) is rotatably connected to the end of the cylinder (1), and the first pulley (4) is connected to a second pulley (5) via a transmission belt (6). A driving motor (7) is coaxially mounted on the second pulley (5). The driving motor (7) is arranged on a support frame (8), and a feed hopper (9) is mounted on one end of the top of the cylinder (1) close to the first pulley (4).

3. The hollow lightweight ABS dyed plastic pellet processing equipment according to claim 1 is characterized by: The connecting member (17) is a plurality of arc-shaped plates arranged at intervals and tilted in the same direction, one end of the arc-shaped plate is fixed on the core rod (16), and the other end of the arc-shaped plate is fixed on the inner wall of the first through hole (15).

4. The hollow lightweight ABS dyed plastic pellet processing equipment according to claim 1 is characterized by: Sealing rings are correspondingly installed on the inner wall of the first limiting groove (13) and the inner wall of the second limiting groove (19).

5. The hollow lightweight ABS dyed plastic pellet processing equipment according to claim 1 is characterized by: The sealing plate comprises a cover plate (25), a discharge port (27) corresponding to the forming tube (21) is formed on the cover plate (25), a connecting seat (26) which is vertically mounted on one side of the cover plate (25) close to the cooling chamber (20) and which is clearance-matched with the inner wall of the cooling chamber (20), a screw hole (30) is formed at the end of the connecting seat (26), and locking bolts (24) corresponding to the screw holes (30) are mounted on both sides of the end of the second cylindrical seat (18).

6. The hollow light ABS dyed plastic pellet processing equipment according to claim 5, characterized in that: A sealing gasket is installed along the outer wall of the connecting seat (26).

7. The hollow light ABS dyed plastic pellet processing equipment according to claim 1 is characterized by: The water inlet pipe (23) is arranged on the bottom of the second columnar seat (18) close to one end of the sealing plate, and the water outlet pipe (22) is arranged on the top of the second columnar seat (18) away from one end of the sealing plate, and the water inlet pipe (23) and the water outlet pipe (22) are connected to the water cooling box (28) through a connecting pipe, the water cooling box (28) is installed on the support frame (8), and a water pump connected to the connecting pipe is installed on the water cooling box (28), and a conduit placed in the water cooling box (28) is installed on the water pump.