Feeding system of particle packaging machine

By designing the feeding system of the pellet packaging machine, the automatic feeding of the duck neck is achieved using jitter components, cameras and spider robots, the problems of low feeding efficiency and poor accuracy in the existing technology are solved, and work efficiency and accuracy are improved.

CN222833079UActive Publication Date: 2025-05-06WUHAN JINGWU RENJIA FOOD IND PARK CO LTD
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Patent Information

Application Number
CN202421927041.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-06
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing pellet packaging machines are inefficient when feeding duck necks, and manual operation cannot guarantee the accuracy of the quantity or weight of each discharge.

Method used

A pellet packaging machine feeding system is designed, including a grab disk, a shaking assembly, a camera, a spider robot and a mold slot. By shaking the component, the camera recognizes the coordinates, and the spider robot automatically grabs and puts it into the mold slot to achieve automatic loading.

Benefits of technology

The feeding efficiency is improved, the accuracy of the quantity or weight of each discharge is ensured, labor is freed, and the practicality and working efficiency of the device are improved.

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Abstract

The utility model discloses a feeding system of a particle packaging machine, and relates to the technical field of particle packaging machines. The device comprises a base, one end of the base is fixedly connected with a rack, the top of the rack is fixedly connected with a storage bin in a penetrating mode, and an electromagnetic valve is installed in the storage bin. According to the device, the grabbing disc, the detection piece, the spider manipulator and the mold groove are arranged, firstly, part of duck necks are poured into the grabbing disc, at the moment, the shaking assembly is started to shake the grabbing disc at the top, the internal duck necks are flatly laid on the grabbing disc, and the duck necks are prevented from being stacked together; then the specific coordinates of the duck necks in the grabbing disc are recognized through the two cameras, and then the duck necks can be sequentially grabbed and put into the mold grooves in the rotating disc through the operation of the spider manipulator by the controller, so that overall automatic feeding is achieved, manual grabbing is not needed, it is ensured that the number or weight of the duck necks discharged every time is completely accurate, and the duck necks are prevented from being damaged. And the overall practicability of the device is effectively improved, and the working efficiency is greatly improved.
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Description

Technical Field

[0001] The present application relates to the field of particle packaging machines, and in particular to a feeding system for a particle packaging machine. Background Art

[0002] The granule packaging machine is a machine specially used for packaging various granular materials. It is suitable for a variety of granular materials, such as rubber, plastic, fertilizer, feed, chemicals, grain, building materials and metals.

[0003] When the existing granule packaging machine is used to feed duck necks, it is necessary to ensure that the duck necks are correctly fed into the packaging machine and packaged according to the set specifications. Generally, it is necessary to prepare the duck necks, adjust the packaging machine, feed, package, and inspect and adjust in sequence.

[0004] In actual use, when feeding, most of the time, it is necessary to manually grab the duck necks piled together and put them into each feeding mold in turn, waiting for subsequent packaging. However, this method is inefficient when grabbing duck necks. At the same time, manual operation cannot ensure that the number or weight of duck necks fed each time is completely accurate. For this reason, the present application provides a feeding system for a granule packaging machine. Utility Model Content

[0005] The purpose of the present application is to solve the problem that when feeding, most of the time, it is necessary to manually grab the duck necks piled together and put them into each feeding mold in turn. This method is inefficient when grabbing duck necks, and manual operation cannot ensure that the number or weight of duck necks fed each time is completely accurate. The present application provides a feeding system for a granule packaging machine.

[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:

[0007] A feeding system for a particle packaging machine comprises a base, one end of the base is fixedly connected to a frame, a storage bin is fixedly connected through the top of the frame, a solenoid valve is installed inside the storage bin, a fixed box is fixedly connected to the top of the base, a shaking assembly is installed inside the fixed box, a grabbing disk is installed on the top of the fixed box, detection parts are installed on both sides of the storage bin, a spider manipulator is fixedly connected to the bottom of the frame, a fixed disk is fixedly connected to the top of the base, a rotating disk is installed on the top of the fixed disk, a plurality of mold slots are evenly arranged inside the rotating disk, and all electrical appliances in the device are electrically connected to an external controller.

[0008] By adopting the above technical solution, first pour some duck necks into the inside of the grabbing plate, then start the shaking component to shake the top grabbing plate, spread the duck necks inside on the grabbing plate to avoid the duck necks piling up, and then use two cameras to identify the specific coordinates of the duck necks inside the grabbing plate, and then the controller can grab the duck necks one by one and put them into the mold grooves on the rotating plate through the operation of the spider manipulator, so as to realize the overall automated loading, without manual grabbing, ensuring that the number or weight of duck necks unloaded each time is completely accurate, effectively improving the overall practicality of the device and greatly improving work efficiency.

[0009] Furthermore, the shaking assembly includes a groove opened inside the fixed box, a rotating rod is rotatably connected to the inside of the groove, a motor 2 is fixedly connected to one side of the fixed box, an output end of the motor 2 is fixedly connected to one end of the rotating rod, two cranks are symmetrically fixedly connected to the rotating rod, and both cranks are located inside the groove.

[0010] By adopting the above technical solution, the second motor is started to drive the rotating rod to rotate inside the groove. When the rotating rod rotates, the two cranks are driven to rotate together.

[0011] Furthermore, one end of the opposite surfaces of the two cranks is rotatably connected to a connecting block 1, a connecting rod is fixedly connected to the connecting block 1, one end of the connecting rod is fixedly connected to a connecting block 2, both ends of the connecting block 2 are hinged with hinge blocks, the top of the hinge block is fixedly connected to a sliding column, an adjusting plate is provided on the top of the fixed box, a fixed block is fixedly connected to the bottom of the adjusting plate, one end of the sliding column is slidably connected to the inside of the fixed block, and the grabbing plate is fixedly connected to the top of the adjusting plate.

[0012] By adopting the above technical solution, when the two cranks rotate, the connecting block 1 will be driven to rotate, and the connecting block 2 and the hinge block will reciprocate up and down with the rotation based on the support of the connecting rod.

[0013] Furthermore, a slider is symmetrically fixedly connected to one end of the adjustment plate, a slide groove is symmetrically opened on one side of the frame, and the slider is slidably connected in the slide groove.

[0014] By adopting the above technical solution, when the fixed block is hit, the adjustment plate will drive the sliding block to move upward along the direction of the sliding groove.

[0015] Furthermore, the interior of the fixed box is symmetrically fixedly connected with a guide column, the interior of the guide column is fixedly connected with a spring, the bottom of the adjustment plate is symmetrically fixedly connected with a limit block, and the end of the spring away from the guide column is fixedly connected to the interior of the limit block.

[0016] By adopting the above technical solution, through the cooperation of the sliding column and the spring, the adjustment plate can be shaken quickly to vibrate the grabbing plate on the top to spread the accumulated duck necks flat in the grabbing plate to avoid affecting the camera's recognition.

[0017] Furthermore, the detection component includes two support blocks symmetrically fixedly connected to two sides of the storage bin, and cameras are fixedly connected to the inside of the two support blocks, and the cameras are located directly above the grabbing plate.

[0018] By adopting the above technical solution, the specific coordinates of the duck neck inside the grabbing plate are identified through real-time detection by two cameras, and the information is transmitted to the external controller, and then the controller transmits the duck neck coordinate information to the spider manipulator.

[0019] Furthermore, a chain is fixedly connected to the interior of the rotating disk, a motor 1 is fixedly connected to the bottom of the fixed disk, a sprocket is fixedly connected to the output end of the motor 1, and the sprocket is meshingly connected to the chain.

[0020] By adopting the above technical solution, since the sprocket and the chain are meshed, the rotation of the sprocket can drive the rotating disk to rotate on the top of the fixed disk, thereby driving the rotation of multiple mold slots.

[0021] Furthermore, a connecting groove is formed through one end of the fixed plate and the base, and a material guide plate is fixedly and obliquely connected to the inside of the connecting groove at one end of the base.

[0022] By adopting the above technical solution, when the mold groove carrying the duck neck passes through the connecting groove, it will automatically fall due to the influence of gravity and be transmitted to the packaging area according to the guidance of the guide plate.

[0023] In summary, the present application includes at least one of the following beneficial effects:

[0024] 1. The present application is provided with a grabbing tray, a detection part, a spider manipulator and a mold slot. First, some duck necks are poured into the interior of the grabbing tray. At this time, the shaking component is started to shake the grabbing tray on the top to spread the duck necks inside on the grabbing tray to avoid the duck necks piling up. Then, the specific coordinates of the duck necks inside the grabbing tray are identified by two cameras. Subsequently, the controller can grab the duck necks in turn and put them into the mold slots on the rotating disk through the operation of the spider manipulator, so as to realize the overall automated loading without manual grabbing, ensuring that the number or weight of duck necks discharged each time is completely accurate, effectively improving the overall practicality of the device and greatly improving work efficiency.

[0025] 2. The present application is provided with a shaking assembly. As the crank drives the connecting block to rotate continuously, the adjusting plate will continuously move back and forth up and down, thereby squeezing the spring. Through the cooperation of the sliding column and the spring, the adjusting plate can be quickly shaken to vibrate the grabbing plate on the top, so as to spread the accumulated duck necks flat in the grabbing plate to avoid affecting the camera's recognition. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body in this application.

[0027] Figure 2 It is a schematic diagram of the three-dimensional structure of the shaking component in this application.

[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the detection element in this application.

[0029] Figure 4 It is a front view of the fixed disk in this application.

[0030] Description of reference numerals:

[0031] 1. Base; 2. Frame; 3. Storage bin; 4. Fixed box; 5. Shaking assembly; 6. Grabbing plate; 7. Detection part; 8. Spider manipulator; 9. Fixed plate; 10. Rotating plate; 11. Mold slot; 12. Chain; 13. Motor 1; 14. Sprocket; 15. Guide plate; 51. Groove; 52. Turnbar; 53. Motor 2; 54. Crank; 55. Connecting block 1; 56. Connecting rod; 57. Connecting block 2; 58. Articulated block; 59. Sliding column; 591. Adjusting plate; 592. Fixed block; 593. Guide column; 594. Spring; 595. Limit block; 596. Sliding block; 597. Slide groove; 71. Support block; 72. Camera. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 This application is described in further detail.

[0033] The embodiment of the present application discloses a feeding system for a particle packaging machine.

[0034] Reference Figure 1 and Figure 3A feeding system for a particle packaging machine comprises a base 1, one end of the base 1 is fixedly connected to a frame 2, a storage bin 3 is fixedly connected to the top of the frame 2, a solenoid valve is installed inside the storage bin 3, a fixed box 4 is fixedly connected to the top of the base 1, a shaking assembly 5 is installed inside the fixed box 4, a grabbing disk 6 is installed on the top of the fixed box 4, detection components 7 are installed on both sides of the storage bin 3, a spider manipulator 8 is fixedly connected to the bottom of the frame 2, a fixed disk 9 is fixedly connected to the top of the base 1, a rotating disk 10 is installed on the top of the fixed disk 9, a plurality of mold grooves 11 are evenly arranged inside the rotating disk 10, and the detection component 7 comprises two supporting blocks 71 symmetrically fixedly connected to both sides of the storage bin 3, cameras 72 are fixedly connected inside the two supporting blocks 71, and the camera 72 is located directly above the grabbing disk 6.

[0035] When in use, first pour the processed duck necks into the storage bin 3, then open the internal solenoid valve to pour part of the duck necks from the bottom of the storage bin 3 into the grabbing plate 6, and then close the solenoid valve. At this time, start the shaking component 5 inside the fixed box 4 to shake the grabbing plate 6 on the top. By shaking the grabbing plate 6, the duck necks inside can be spread flat on the grabbing plate 6 to avoid the duck necks from piling up. At this time, the real-time detection of the two cameras 72 is used to identify the specific coordinates of the duck necks inside the grabbing plate 6, and the information is transmitted to the external controller. Then the controller transmits the duck neck coordinate information to the spider manipulator 8 On the one hand, through the operation of the spider manipulator 8, the duck necks can be grasped in turn and placed in the mold grooves 11 on the rotating disk 10 to complete the unloading. Secondly, when the camera 72 detects that the number of duck necks inside the grabbing disk 6 is reduced to a certain number, the solenoid valve can be opened again to pour the duck necks into the grabbing disk 6 and repeat the above operations to realize the overall automated loading without manual grasping. Through the cooperation of the spider manipulator 8 and the camera 72, the device can quickly and accurately grasp the duck necks, ensuring that the number or weight of the duck necks unloaded each time is completely accurate, effectively improving the overall practicability of the device and greatly improving work efficiency.

[0036] Reference Figure 1 , Figure 2 and Figure 3The shaking assembly 5 includes a groove 51 opened inside the fixed box 4, and a rotating rod 52 is rotatably connected to the groove 51. A motor 2 53 is fixedly connected to one side of the fixed box 4, and the output end of the motor 2 53 is fixedly connected to one end of the rotating rod 52. Two cranks 54 are symmetrically fixedly connected to the rotating rod 52. The two cranks 54 are both located inside the groove 51. One end of the opposite surface of the two cranks 54 is rotatably connected to a connecting block 1 55, and a connecting rod 56 is fixedly connected to the connecting block 1 55. One end of the connecting rod 56 is fixedly connected to a connecting block 2 57. Both ends of the connecting block 2 57 are hinged with hinge blocks 58, and the top of the hinge block 58 is fixedly connected with a sliding column 59. An adjusting plate 591 is provided on the top of the fixed box 4, and a fixed block 592 is fixedly connected to the bottom of the adjusting plate 591. One end of the sliding column 59 is slidably connected to the inside of the fixed block 592, and the grabbing plate 6 is fixedly connected to the top of the adjusting plate 591;

[0037] Secondly, a slider 596 is symmetrically fixedly connected to one end of the adjustment plate 591, a slide groove 597 is symmetrically opened on one side of the frame 2, the slider 596 is slidably connected in the slide groove 597, the inside of the fixed box 4 is symmetrically fixedly connected to the guide column 593, the inside of the guide column 593 is fixedly connected to the spring 594, the bottom of the adjustment plate 591 is symmetrically fixedly connected to the limit block 595, and the end of the spring 594 away from the guide column 593 is fixedly connected to the inside of the limit block 595.

[0038] When in use, first start the motor 2 53 to drive the rotating rod 52 to rotate inside the groove 51. When the rotating rod 52 rotates, the two cranks 54 will also rotate. When the two cranks 54 rotate, the connecting block 1 55 will be driven to rotate. Based on the support of the connecting rod 56, the connecting block 2 57 and the hinge block 58 will reciprocate up and down with the rotation, thereby driving the sliding column 59 to slide inside the fixed block 592 and hit the fixed block 592. When the fixed block 592 is hit, the adjusting plate 591 The slider 596 is driven to move upward along the direction of the slide groove 597. When the adjusting plate 591 moves upward, the spring 594 inside the limit block 595 will be pulled. As the crank 54 drives the connecting block 55 to rotate continuously, the adjusting plate 591 will continue to move back and forth up and down, thereby squeezing the spring 594. Through the cooperation of the sliding column 59 and the spring 594, the adjusting plate 591 can be quickly shaken to vibrate the grabbing plate 6 on the top, so as to spread the accumulated duck necks flat in the grabbing plate 6 to avoid affecting the recognition of the camera 72.

[0039] Reference Figure 1 Figure 4A chain 12 is fixedly connected to the inside of the rotating disk 10, a motor 13 is fixedly connected to the bottom of the fixed disk 9, a sprocket 14 is fixedly connected to the output end of the motor 13, the sprocket 14 is meshed with the chain 12, a connecting groove is penetrated by one end of the fixed disk 9 and the base 1, and a guide plate 15 is fixedly connected to the inside of the connecting groove at one end of the base 1 at an angle.

[0040] During use, after the duck neck is grasped into the mold groove 11 by the spider manipulator 8, the motor 13 can be started to drive the sprocket 14 to rotate. Since the sprocket 14 is meshed with the chain 12, the rotation of the sprocket 14 can drive the rotating disk 10 to rotate on the top of the fixed disk 9, thereby driving multiple mold grooves 11 to rotate. When the mold groove 11 carrying the duck neck passes through the connecting groove, it will automatically fall due to the influence of gravity and be guided by the guide plate 15 to the packaging area, thereby realizing automatic discharging of the duck neck, freeing up manpower, and effectively improving overall work efficiency.

[0041] The implementation principle of the feeding system of a granule packaging machine in this embodiment is as follows: when in use, first pour the processed duck necks into the interior of the storage bin 3, then open the internal solenoid valve to pour part of the duck necks from the bottom of the storage bin 3 into the interior of the grabbing plate 6, and then close the solenoid valve. At this time, start the motor 2 53 to drive the rotating rod 52 to rotate inside the groove 51. When the rotating rod 52 rotates, it will drive the two cranks 54 to rotate together. When the two cranks 54 rotate, it will drive the connecting block 1 55 to rotate. According to the support of the connecting rod 56, the connecting block 2 57 and the hinge block 58 will reciprocate up and down with the rotation, thereby driving the sliding column 59 to rotate in the solid The fixed block 592 slides inside and hits the fixed block 592. When the fixed block 592 is hit, the adjusting plate 591 drives the slider 596 to move upward along the direction of the slide slot 597. When the adjusting plate 591 moves upward, it pulls the spring 594 inside the limit block 595. As the crank 54 drives the connecting block 1 55 to rotate continuously, the adjusting plate 591 continues to move up and down reciprocatingly, thereby squeezing the spring 594. Through the cooperation of the sliding column 59 and the spring 594, the adjusting plate 591 can be quickly shaken to vibrate the grabbing plate 6 at the top, so as to spread the accumulated duck necks flat in the grabbing plate 6 to avoid affecting the recognition of the camera 72.

[0042] Secondly, the specific coordinates of the duck neck inside the grabbing plate 6 are identified through real-time detection of the two cameras 72, and the information is transmitted to the external controller, and then the controller transmits the duck neck coordinate information to the spider manipulator 8. Through the operation of the spider manipulator 8, the duck neck can be grasped and placed in the mold groove 11 on the rotating plate 10 in turn, so as to complete the unloading. When the duck neck is grasped into the mold groove 11 by the spider manipulator 8, the motor 13 can be started to drive the sprocket 14 to rotate. Because the sprocket 14 is meshed with the chain 12, the rotation of the sprocket 14 can drive the rotating plate 10 to rotate on the top of the fixed plate 9, thereby driving the multiple mold grooves 11 to rotate. When the mold groove 11 carrying the duck neck passes through the connecting groove, it will automatically fall according to the influence of gravity and be transmitted to the packaging area according to the guidance of the guide plate 15, so as to realize the automatic unloading of the duck neck, liberate labor, and effectively improve the overall work efficiency.

[0043] In addition, when the camera 72 detects that the number of duck necks inside the grabbing tray 6 has been reduced to a certain amount, the solenoid valve can be opened again to pour the duck necks into the grabbing tray 6 and repeat the above operation to achieve overall automated loading without the need for manual grabbing. Through the cooperation of the spider manipulator 8 and the camera 72, the device can quickly and accurately grab the duck necks, ensuring that the number or weight of the duck necks unloaded each time is completely accurate, effectively improving the overall practicality of the device and greatly improving work efficiency.

Claims

1. A feeding system for a granule packaging machine, comprising a base (1), characterized in that: One end of the base (1) is fixedly connected to a frame (2), a storage bin (3) is fixedly connected through the top of the frame (2), a solenoid valve is installed inside the storage bin (3), a fixed box (4) is fixedly connected to the top of the base (1), a shaking assembly (5) is installed inside the fixed box (4), a grabbing plate (6) is installed on the top of the fixed box (4), and detection components (7) are installed on both sides of the storage bin (3), a spider manipulator (8) is fixedly connected to the bottom of the frame (2), a fixed plate (9) is fixedly connected to the top of the base (1), a rotating plate (10) is installed on the top of the fixed plate (9), and a plurality of mold grooves (11) are evenly arranged inside the rotating plate (10).

2. A feeding system for a granule packaging machine according to claim 1, characterized in that: The shaking component (5) comprises a groove (51) provided inside the fixed box (4), a rotating rod (52) passing through the inside of the groove (51) and rotatably connected, a second motor (53) is fixedly connected to one side of the fixed box (4), an output end of the second motor (53) is fixedly connected to one end of the rotating rod (52), and two cranks (54) are symmetrically fixedly connected to the rotating rod (52), and both cranks (54) are located inside the groove (51).

3. A feeding system for a granule packaging machine according to claim 2, characterized in that: One end of the opposite surface of the two cranks (54) is rotatably connected to a connecting block 1 (55), a connecting rod (56) is fixedly connected to the connecting block 1 (55), one end of the connecting rod (56) is fixedly connected to a connecting block 2 (57), both ends of the connecting block 2 (57) are hinged with hinge blocks (58), the top of the hinge block (58) is fixedly connected to a sliding column (59), an adjustment plate (591) is provided on the top of the fixed box (4), a fixed block (592) is fixedly connected to the bottom of the adjustment plate (591), one end of the sliding column (59) is slidably connected to the inside of the fixed block (592), and the grabbing plate (6) is fixedly connected to the top of the adjustment plate (591).

4. A feeding system for a granule packaging machine according to claim 3, characterized in that: A slider (596) is symmetrically fixedly connected to one end of the adjustment plate (591), and a slide groove (597) is symmetrically opened on one side of the frame (2), and the slider (596) is slidably connected in the slide groove (597).

5. A feeding system for a granule packaging machine according to claim 3, characterized in that: A guide column (593) is symmetrically fixedly connected inside the fixed box (4), a spring (594) is fixedly connected inside the guide column (593), a limit block (595) is symmetrically fixedly connected to the bottom of the adjustment plate (591), and one end of the spring (594) away from the guide column (593) is fixedly connected to the inside of the limit block (595).

6. A feeding system for a granule packaging machine according to claim 1, characterized in that: The detection member (7) comprises two support blocks (71) symmetrically fixedly connected to two sides of the material storage bin (3), and cameras (72) are fixedly connected inside the two support blocks (71), and the cameras (72) are located directly above the grabbing plate (6).

7. A feeding system for a granule packaging machine according to claim 1, characterized in that: A chain (12) is fixedly connected inside the rotating disk (10), a motor 1 (13) is fixedly connected to the bottom of the fixed disk (9), a sprocket (14) is fixedly connected to the output end of the motor 1 (13), and the sprocket (14) is meshingly connected to the chain (12).

8. A feeding system for a granule packaging machine according to claim 1, characterized in that: The fixed plate (9) and one end of the base (1) are both provided with a connecting groove extending therethrough, and a material guide plate (15) is fixedly and obliquely connected to the interior of the connecting groove at one end of the base (1).