Capacitor setter plate transportation correction device

By designing an automated capacitor-burning plate transport correction device, the offset is automatically identified and corrected by sensors and PLC controllers, the offset problem during the capacitor-burning plate transport process is solved, reducing labor costs and improving construction efficiency.

CN222833571UActive Publication Date: 2025-05-06GUANGDONG FENGHUA ADVANCED TECHNOLOGY (HOLDING) CO LTD +1
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Patent Information

Application Number
CN202421403381.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-05-06
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The capacitor burning plate is easily deviated due to the atmosphere blowing during the transportation of the circulating furnace. The prior art mainly relies on manual correction, resulting in increased labor and costs.

Method used

A capacitor-burning plate transport correction device is designed, including a gantry, mounting plate, mounting frame, spacing adjustment component, reciprocating lifting component and correction component, and offset is automatically identified and corrected using a displacement sensor and a PLC controller.

Benefits of technology

Automatic correction of capacitor burn-in plate is achieved, which significantly reduces labor costs and improves construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric appliance element transportation, and discloses a capacitor load bearing plate transportation correction device which comprises a portal frame, a mounting plate, mounting frames, a distance adjusting assembly, a reciprocating lifting assembly and a correction assembly, a PLC and a displacement sensor are arranged on the portal frame, the mounting plate is arranged below the portal frame, the mounting frames are sleeved on the mounting plate in pairs, and the distance adjusting assembly is arranged between the mounting frames. The distance adjusting set drives the two mounting frames to get close to each other or get away from each other through a first lead screw driven by a first motor, the reciprocating lifting assembly is arranged on the mounting frames and drives the sliding base to slide up and down along the supporting rod through a second lead screw driven by a second motor, and the correcting assembly is arranged on the sliding base. The first belt pulley driven by the third motor drives the second belt pulley and the third belt pulley to move so as to correct the capacitor burning bearing plate through the transmission belt. Compared with the prior art, the transportation and correction device for the capacitor setter board can automatically complete correction operation of the capacitor setter board in the transportation process of the capacitor setter board, and the labor cost is remarkably reduced.
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Description

Technical Field

[0001] The utility model relates to the field of electrical component transportation, in particular to a capacitor support plate transportation correction device. Background Art

[0002] The capacitor support plate used to hold the capacitor is easily offset due to the atmosphere blowing during transportation in the circulating firing furnace. The existing technology mostly requires operators to manually correct the offset capacitor support plate, which greatly increases the worker labor and labor costs. Therefore, it is necessary to design a device that can automatically correct the capacitor support plate in transportation to reduce the burden on workers and improve construction efficiency. Utility Model Content

[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a capacitor support plate transportation correction device, which can automatically identify the offset of the capacitor support plate and correct the offset capacitor support plate, thereby greatly reducing labor costs.

[0004] Based on this, the utility model provides a capacitor support plate transportation correction device, which includes:

[0005] A gantry, wherein a displacement sensor and a PLC controller are provided on the gantry;

[0006] A mounting plate is disposed below the gantry and connected to the gantry, and connecting plates connected to the mounting plate are respectively provided at both ends of the mounting plate;

[0007] Mounting frames, the mounting frames are arranged in pairs and sleeved on the mounting plate;

[0008] The spacing adjustment assembly comprises a first motor and a first screw rod, wherein the first motor is fixed to any one of the connecting plates, the first screw rod passes through two of the mounting brackets and is connected to the output shaft of the first motor, and each of the mounting brackets is threadedly connected to the first screw rod;

[0009] A reciprocating lifting assembly, comprising a support rod, a slide, a top plate, a second motor and a second screw rod, wherein the support rod is arranged on the mounting frame and connected to the mounting frame, the slide is sleeved on the support rod, one end of the support rod away from the mounting frame is connected to the top plate, the second motor is fixed to the top plate, the second screw rod passes through the slide and is connected to the output shaft of the second motor, and the slide is threadedly connected to the second screw rod;

[0010] A correction component, comprising a correction plate, a third motor, a first pulley, a second pulley, a third pulley, a transmission belt and a pressure sensor, wherein the correction plate is fixedly connected to the slide seat, the third motor is fixed to the correction plate, the first pulley is connected to the output shaft of the third motor, the second pulley and the third pulley are arranged along one side of the correction plate and connected to the correction plate, the first pulley, the second pulley and the third pulley are connected by a transmission belt, and the pressure sensor is arranged on the correction plate;

[0011] The PLC controller is electrically connected to the displacement sensor, the first motor, the second motor, the third motor and the pressure sensor respectively.

[0012] In some embodiments of the present application, the spacing adjustment assembly further includes a guide rod, which is disposed beside the first screw rod and passes through the mounting frame, and both ends of the guide rod are respectively fixedly connected to the two connecting plates.

[0013] In some embodiments of the present application, two guide rods are provided, and the two guide rods are respectively located on both sides of the first screw rod.

[0014] In some embodiments of the present application, two support rods are provided, and the two support rods are respectively located on both sides of the second screw rod.

[0015] In some embodiments of the present application, the correction plate is arranged in a trapezoidal shape, and the second pulley and the third pulley are located on a side of the correction plate away from the slide seat.

[0016] In some embodiments of the present application, the pressure sensor is located on a side edge of the correction plate away from the slide seat.

[0017] In some embodiments of the present application, the PLC controller is located on the top of the top frame of the gantry.

[0018] In some embodiments of the present application, the displacement sensor is located at the bottom of the top frame of the gantry.

[0019] In some embodiments of the present application, the first screw rod is a bidirectional screw rod.

[0020] In some embodiments of the present application, the second screw rod is a reciprocating screw rod.

[0021] The embodiment of the utility model provides a capacitor support plate transport correction device, which has the following beneficial effects compared with the prior art:

[0022] The utility model embodiment provides a capacitor bearing plate transportation and correction device, which includes a gantry, a mounting plate, a mounting frame, a spacing adjustment component, a reciprocating lifting component and a correction component. The top of the gantry frame is provided with a PLC controller, the bottom of the gantry frame is provided with a displacement sensor, the mounting plate is arranged below the gantry and connected to the gantry, and the two ends of the mounting plate are respectively provided with connecting plates connected to the mounting plate, and the mounting frames are arranged on the mounting plates in pairs and can slide along the mounting plates so that the two mounting frames are relatively close or relatively far away; the spacing adjustment component includes a first motor and a first screw rod, the first motor is fixed to any connecting plate, the first screw rod passes through the two mounting frames and is connected to the output shaft of the first motor, in this embodiment, the first screw rod is a bidirectional screw rod, and each mounting frame is threadedly connected to the first screw rod, that is, the first screw rod of the present application can be rotated under the drive of the first motor, and the rotation of the first screw rod further drives the mounting frame to slide along the mounting plate so that the two mounting frames are close to each other or away from each other; the reciprocating lifting component includes a support rod, a slide seat, a top plate, a second motor and a second screw rod, wherein The support rod is arranged on the mounting frame and is connected to the mounting frame, the slide sleeve is arranged on the support rod, the end of the support rod away from the mounting frame is connected to the top plate, the second motor is fixed on the top plate, the second screw rod passes through the slide seat and is connected to the output shaft of the second motor, in this embodiment, the second screw rod is a reciprocating screw rod, the slide seat is threadedly connected to the second screw rod, that is, the second screw rod of the present application can rotate under the drive of the second motor, and the rotation of the second screw rod further drives the slide seat to slide along the support rod to adjust the height of the slide seat; the correction assembly includes a correction plate, a third motor, a first pulley, a second pulley, a third pulley, a transmission belt and a pressure sensor, the correction plate is fixedly connected to the slide seat, the third motor is fixed on the correction plate, the first pulley is connected to the output shaft of the third motor, the second pulley and the third pulley are arranged along one side of the correction plate and connected to the correction plate, the first pulley, the second pulley and the third pulley are connected by a transmission belt, the pressure sensor is arranged on the correction plate, and the PLC controller is electrically connected to the displacement sensor, the first motor, the second motor, the third motor and the pressure sensor respectively.Based on the above structure, when in use, the capacitor supporting plate is moved to the bottom of the gantry through the corresponding transportation device. At this time, the displacement sensor detects the presence of capacitance below, and the displacement sensor converts the monitoring signal into an electrical signal and transmits it to the PLC controller. The PLC controller controls the first motor, the second motor and the third motor to start, and the first screw rotates under the drive of the first motor, thereby driving the mounting frame to adjust the spacing; when the mounting frames approach each other, the correction plates on the two mounting frames continue to approach, and the two transmission belts also gradually approach and abut against the capacitor supporting plate. At this time, the third motor is started, and the first pulley rotates under the drive of the third motor and drives the second pulley and the third pulley to rotate through the transmission belt. Since the transmission belt is supported by the auxiliary support of each pulley, the movement of the transmission belt can be used to drive the capacitor supporting plate to move, thereby completing the position correction work of the capacitor supporting plate; as the position of the capacitor supporting plate is corrected, the correction plate on the correction plate The pressure sensor can also approach and abut the capacitor supporting plate as the mounting bracket moves. When the pressure monitored by the pressure sensor exceeds the threshold set by the PLC controller, the PLC controller can control the first motor to change the rotation direction of the first screw rod so that the two mounting brackets move away from each other, thereby avoiding the problem of the capacitor supporting plate being crushed; when the second motor is started, the second screw rod rotates under the drive of the second motor, thereby driving the slide to slide up and down along the support rod, thereby driving the correction component to reciprocate up and down. When the sliding of the slide causes the pressure sensor to no longer detect pressure, the PLC controller turns off the third motor, and at the same time controls the first motor to change the rotation direction of the first screw rod so that the reciprocating lifting component moves in the opposite direction and leaves the capacitor supporting plate, and at the same time controls the second motor to change the rotation direction of the second screw rod so that the slide moves in the opposite direction and returns to the initial position of the slide, thereby achieving effective stacking of capacitor supporting plates with different stacking layers, thereby improving the correction effect on the capacitor supporting plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of a capacitor support plate transport correction device according to some embodiments of the present application;

[0024] Figure 2 This is a schematic diagram of the structure of a spacing adjustment assembly and a reciprocating lifting assembly in some embodiments of the present application;

[0025] Figure 3 A schematic diagram of the structure of a correction assembly in some embodiments of the present application;

[0026] Figure 4 A transmission schematic diagram of a correction assembly according to some embodiments of the present application;

[0027] Figure 5 This is a schematic diagram of the operation of the capacitor support plate transport correction device in some embodiments of the present application.

[0028] In the figure, 1. gantry; 2. spacing adjustment assembly; 21. first motor; 22. guide rod; 23. first screw rod; 3. connecting plate; 4. mounting plate; 5. mounting frame; 6. reciprocating lifting assembly; 61. second screw rod; 62. slide seat; 63. support rod; 64. top plate; 65. second motor; 7. correction assembly; 71. third motor; 72. correction plate; 73. second pulley; 74. transmission belt; 75. pressure sensor; 76. third pulley; 77. first pulley; 8. displacement sensor; 9. PLC controller. DETAILED DESCRIPTION

[0029] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0030] It should be understood that the terms "front", "rear", etc. are used in the present invention to describe various information, but such information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, "front" information may also be referred to as "rear" information, and "rear" information may also be referred to as "front" information without departing from the scope of the present invention.

[0031] like Figures 1 to 5As shown, the embodiment of the utility model provides a capacitor bearing plate transportation correction device, which includes a gantry 1, a mounting plate 4, a mounting frame 5, a spacing adjustment component 2, a reciprocating lifting component 6 and a correction component 7. The top of the top frame of the gantry 1 is provided with a PLC controller 9, and the bottom of the top frame of the gantry 1 is provided with a displacement sensor 8. The mounting plate 4 is arranged below the gantry 1 and connected to the gantry 1. The two ends of the mounting plate 4 are respectively provided with connecting plates 3 connected to the mounting plate 4. The mounting frames 5 are sleeved on the mounting plate 4 in pairs and can slide along the mounting plate 4 so that the two mounting frames 5 are relatively close or relatively far away; the spacing adjustment component 2 includes a first motor 21 and a first wire The first motor 21 is fixed on any connecting plate 3, the first screw rod 23 passes through the two mounting frames 5 and is connected to the output shaft of the first motor 21. In this embodiment, the first screw rod 23 is a bidirectional screw rod, and each mounting frame 5 is threadedly connected to the first screw rod 23, that is, the first screw rod 23 of the present application can rotate under the drive of the first motor 21, and the rotation of the first screw rod 23 further drives the mounting frame 5 to slide along the mounting plate 4 so that the two mounting frames 5 are close to or away from each other; the reciprocating lifting assembly 6 includes a support rod 63, a slide seat 62, a top plate 64, a second motor 65 and a second screw rod 61, wherein the support rod 63 is arranged on the mounting frame 5 and connected to the mounting frame 5 The slide 62 is sleeved on the support rod 63, and the end of the support rod 63 away from the mounting frame 5 is connected to the top plate 64. The second motor 65 is fixed on the top plate 64. The second screw rod 61 passes through the slide 62 and is connected to the output shaft of the second motor 65. In this embodiment, the second screw rod 61 is a reciprocating screw rod. The slide 62 is threadedly connected to the second screw rod 61, that is, the second screw rod 61 of the present application can rotate under the drive of the second motor 65. The rotation of the second screw rod 61 further drives the slide 62 to slide along the support rod 63 to adjust the height of the slide 62; the correction component 7 includes a correction plate 72, a third motor 71, a first pulley 77, and a second pulley 73 , a third pulley 76, a transmission belt 74 and a pressure sensor 75, the correction plate 72 is fixedly connected to the slide 62, the third motor 71 is fixed on the correction plate 72, the first pulley 77 is connected to the output shaft of the third motor 71, the second pulley 73 and the third pulley 76 are arranged along one side of the correction plate 72 and are connected to the correction plate 72, the first pulley 77, the second pulley 73 and the third pulley 76 are connected through the transmission belt 74, the pressure sensor 75 is arranged on the correction plate 72, and the PLC controller 9 is electrically connected to the displacement sensor 8, the first motor 21, the second motor 65, the third motor 71 and the pressure sensor 75 respectively.

[0032] Based on the above structure, when in use, the capacitor support plate is moved to the bottom of the gantry 1 through the corresponding transportation device. At this time, the displacement sensor 8 detects the presence of capacitance below, and the displacement sensor 8 converts the monitoring signal into an electrical signal and transmits it to the PLC controller 9. The PLC controller 9 controls the first motor 21, the second motor 65 and the third motor 71 to start, and the first screw rod 23 rotates under the drive of the first motor 21, thereby driving the mounting frame 5 to adjust the spacing; when the mounting frames 5 approach each other, the correction plates 72 on the two mounting frames 5 continue to approach, and the two transmission belts 74 also gradually approach and abut against the capacitor support plate. At this time, the third motor 71 is started, and the first pulley 77 rotates under the drive of the third motor 71 and drives the second pulley 73 and the third pulley 76 to rotate through the transmission belt 74. Since the transmission belt 74 is supported by the auxiliary support of each pulley, the movement of the transmission belt 74 can be used to drive the capacitor support plate to move and thus complete the position correction work of the capacitor support plate; as the position of the capacitor support plate is corrected, the pressure on the correction plate 72 is adjusted. The force sensor 75 can also approach and abut the capacitor support plate with the movement of the mounting frame 5. When the pressure monitored by the pressure sensor 75 exceeds the threshold value set by the PLC controller 9, the PLC controller 9 can control the first motor 21 to change the rotation direction of the first screw rod 23 so that the two mounting frames 5 move away from each other, thereby avoiding the problem of the capacitor support plate being crushed; when the second motor 65 is started, the second screw rod 61 rotates under the drive of the second motor 65, thereby driving the slide 62 to slide up and down along the support rod 63, thereby driving the correction component 7 to reciprocate up and down. When the sliding of the slide 62 causes the pressure sensor 75 to no longer detect pressure, the PLC controller 9 controls the third motor 71 to turn off, controls the first motor 21 to change the rotation direction of the first screw rod 23 so that the reciprocating lifting component 6 moves in the opposite direction to leave the capacitor support plate, and at the same time controls the second motor 65 to change the rotation direction of the second screw rod 61 so that the slide 62 moves in the opposite direction back to the initial position of the slide, thereby achieving effective stacking of capacitor support plates with different stacking layers, thereby improving the correction effect on the capacitor support plates.

[0033] Optionally, in some embodiments of the present application, the spacing adjustment assembly 2 further includes a guide rod 22, which is disposed beside the first screw rod 23 and passes through the mounting frame 5, and the two ends of the guide rod 22 are respectively fixedly connected to the two connecting plates 3; specifically, in this embodiment, two guide rods 22 are provided, and the two guide rods 22 are respectively located on both sides of the first screw rod 23. Based on the above structure, the setting of the guide rod 22 can provide guidance and support for the sliding of the mounting frame 5, and effectively ensure the stability of the mounting frame 5 during the sliding process.

[0034] Similar to the arrangement of the guide rod 22, the support rods 63 in this embodiment are also provided with two, and the two support rods 63 are respectively located on both sides of the second screw rod 61. The two support rods 63 can improve the structural strength of the reciprocating lifting assembly 6 and ensure the stability of the slide seat 62 when sliding.

[0035] Optionally, in some embodiments of the present application, the correction plate 72 is arranged in a trapezoidal shape, and the second belt pulley 73 and the third belt pulley 76 are located on a side of the correction plate 72 away from the slide seat 62 .

[0036] In addition, a pressure sensor 75 for detecting the pressure between the capacitor supporting plate and the transmission belt 74 is located on the side edge of the correction plate 72 away from the slide 62. It can monitor the contact status between the transmission belt 74 and the capacitor supporting plate in real time and feed it back to the PLC controller 9. The PLC controller 9 starts or shuts down the first motor 21, the second motor 65 and the third motor 71 based on the signal transmitted by the pressure sensor 75.

[0037] In summary, the utility model provides a capacitor support plate transportation correction device, which includes a gantry 1, a mounting plate 4, a mounting frame 5, a spacing adjustment component 2, a reciprocating lifting component 6 and a correction component 7. The gantry 1 is provided with a PLC controller 9 and a displacement sensor 8. The two ends of the mounting plate 4 below the gantry 1 are respectively provided with connecting plates 3. The mounting frames 5 are sleeved on the mounting plate 4 in pairs. The spacing adjustment group drives the two mounting frames 5 to approach or move away from each other through the first screw rod 23 driven by the first motor 21. The reciprocating lifting component 6 is arranged on the mounting frame 5. The second screw rod 61 driven by the second motor 65 drives the slide 62 to slide up and down along the support rod 63. The correction component 7 is arranged on the slide 62. The first pulley 77 driven by the third motor 71 drives the second pulley 73 and the third pulley 76 to move so as to correct the capacitor support plate using the transmission belt 74. Compared with the prior art, the capacitor support plate transportation correction device can automatically complete the correction operation of the capacitor support plate during the transportation of the capacitor support plate, which significantly reduces the labor cost.

[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principle of the present invention. These improvements and substitutions should also be regarded as the protection scope of the present invention.

Claims

1. A capacitor support plate transport correction device, characterized in that: include: A gantry (1), wherein a displacement sensor (8) and a PLC controller (9) are provided on the gantry (1); A mounting plate (4) is disposed below the gantry (1) and connected to the gantry (1), and connecting plates (3) connected to the mounting plate (4) are respectively disposed at both ends of the mounting plate (4); Mounting frames (5), the mounting frames (5) being arranged in pairs and sleeved on the mounting plate (4); A spacing adjustment assembly (2), comprising a first motor (21) and a first screw rod (23), wherein the first motor (21) is fixed to any one of the connecting plates (3), the first screw rod (23) passes through two of the mounting frames (5) and is connected to an output shaft of the first motor (21), and each of the mounting frames (5) is threadedly connected to the first screw rod (23); A reciprocating lifting assembly (6), comprising a support rod (63), a slide seat (62), a top plate (64), a second motor (65) and a second screw rod (61), wherein the support rod (63) is arranged on the mounting frame (5) and connected to the mounting frame (5), the slide seat (62) is sleeved on the support rod (63), one end of the support rod (63) away from the mounting frame (5) is connected to the top plate (64), the second motor (65) is fixed on the top plate (64), the second screw rod (61) passes through the slide seat (62) and is connected to the output shaft of the second motor (65), and the slide seat (62) is threadedly connected to the second screw rod (61); A correction component (7), comprising a correction plate (72), a third motor (71), a first pulley (77), a second pulley (73), a third pulley (76), a transmission belt (74) and a pressure sensor (75), wherein the correction plate (72) is fixedly connected to the slide seat (62), the third motor (71) is fixed on the correction plate (72), the first pulley (77) is connected to the output shaft of the third motor (71), the second pulley (73) and the third pulley (76) are arranged along one side of the correction plate (72) and connected to the correction plate (72), the first pulley (77), the second pulley (73) and the third pulley (76) are connected by transmission through a transmission belt (74), and the pressure sensor (75) is arranged on the correction plate (72); The PLC controller (9) is electrically connected to the displacement sensor (8), the first motor (21), the second motor (65), the third motor (71) and the pressure sensor (75) respectively.

2. The capacitor support plate transport correction device according to claim 1 is characterized in that: The spacing adjustment assembly (2) further comprises a guide rod (22), wherein the guide rod (22) is arranged beside the first screw rod (23) and passes through the mounting frame (5), and the two ends of the guide rod (22) are respectively fixedly connected to the two connecting plates (3).

3. The capacitor support plate transport correction device according to claim 2 is characterized in that: Two guide rods (22) are provided, and the two guide rods (22) are respectively located on both sides of the first screw rod (23).

4. The capacitor support plate transport correction device according to claim 1, characterized in that: Two support rods (63) are provided, and the two support rods (63) are respectively located on both sides of the second screw rod (61).

5. The capacitor support plate transport correction device according to claim 1, characterized in that: The correction plate (72) is arranged in a trapezoidal shape, and the second belt pulley (73) and the third belt pulley (76) are located on a side of the correction plate (72) away from the slide seat (62).

6. The capacitor support plate transport correction device according to claim 1, characterized in that: The pressure sensor (75) is located on the side edge of the correction plate (72) away from the slide seat (62).

7. The capacitor support plate transport correction device according to claim 1, characterized in that: The PLC controller (9) is located on the top of the top frame of the gantry (1).

8. The capacitor support plate transport correction device according to claim 1, characterized in that: The displacement sensor (8) is located at the bottom of the top frame of the gantry (1).

9. The capacitor support plate transport correction device according to claim 1, characterized in that: The first screw rod (23) is a bidirectional screw rod.

10. The capacitor support plate transport correction device according to claim 1, characterized in that: The second screw rod (61) is a reciprocating screw rod.