Mounting structure of forklift gearbox
By designing an adjustable support mount and a forklift gearbox installation structure that protects bolts and nuts, the forklift gearbox installation errors and the problems of bolts and nuts being prone to rust and loose, achieving stable installation and convenient maintenance of the gearbox.
Patent Information
- Application Number
- CN202421865097.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-03
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-08-03
AI Technical Summary
The support frame for placing and installing the gearbox on the forklift frame is fixed, which is not convenient to ensure that the transmission, engine and drive axle are just connected, and installation errors are easily present; and the bolts and nuts are directly exposed to the outside, which is prone to rust and loosening, affecting subsequent disassembly and assembly and maintenance.
An installation structure of a forklift gearbox is designed, including a forklift frame and a transmission body. The top surface of the forklift frame is equipped with a moving groove and an adjustment groove. The position of the support mounting frame can be adjusted by the threaded fit of the screw and the support mounting frame. At the same time, the upper external thread cylinder and the upper internal thread cover, as well as the lower external thread cylinder and the lower internal thread cover are used to protect the bolts and nuts.
By adjusting the position of the support mounting frame, errors during gearbox installation are avoided, and the correct connection between the gearbox and the engine and the drive axle is ensured; while protecting bolts and nuts, rust and looseness are avoided, and the installation stability and maintenance convenience of the gearbox are improved.
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Figure CN222833948U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forklift gearboxes, and more specifically, to a mounting structure of a forklift gearbox. Background Art
[0002] Forklifts are industrial handling vehicles, which refer to various wheeled handling vehicles for loading and unloading, stacking and short-distance transportation of palletized goods. Since the engine cannot be reversed, the forward and reverse movement of the forklift needs to be solved by the transmission. The main function of the transmission is to adapt to the vehicle's starting, accelerating climbing and high-speed driving on flat roads under various road conditions. The transmission transforms the torque and speed output by the engine to adapt to the driving requirements. The forklift also needs to be installed with a transmission to ensure the movement of the forklift. The correct transmission installation method is essential for the normal operation of the forklift and improves work efficiency. First, adjust the new transmission and correctly adjust the new transmission according to the specifications and requirements of the forklift; then support the transmission and use a jack or other suitable support device to place the new transmission in the installation position of the vehicle; then connect the fixing bolts, according to the specifications and requirements provided by the manufacturer, connect the fixing bolts one by one to fix the transmission on the vehicle, and use a torque wrench to ensure that the tightening force of each bolt meets the specified standard to avoid over-tightening or over-loosening, and connect other components at the same time; finally, check the installation quality. After the installation is completed, conduct a comprehensive inspection to ensure that all parts are correctly connected and there is no looseness or misalignment.
[0003] However, the position of the support frame for placing and installing the gearbox on the forklift frame is fixed, which is not convenient for ensuring that the transmission, engine and drive axle are connected exactly, and there is a tendency for installation errors; and after installation with bolts and nuts, the bolts and nuts are directly exposed to the outside, which are easily affected by the external environment and cause rust and looseness, making it inconvenient for subsequent disassembly and maintenance of the gearbox. For this reason, we propose a mounting structure for a forklift gearbox. Utility Model Content
[0004] In view of the problems mentioned in the above background technology, the purpose of the present utility model is to provide a mounting structure for a forklift gearbox.
[0005] In order to solve the above problems, the utility model adopts the following technical solutions:
[0006] A mounting structure for a forklift gearbox, comprising a forklift frame and a gearbox body, wherein the top surface of the forklift frame is provided with two groups of movable grooves, the inner cavities of the two groups of movable grooves are rotatably connected with screw rods respectively, a support mounting frame is threadedly sleeved between each two screw rods, two lower mounting holes are provided on the two support mounting frames, and lower protective mechanisms are provided at the bottoms of the two support mounting frames, four mounting feet are fixedly connected to the bottom surface of the gearbox body, upper mounting holes are provided on the four mounting feet, upper protective mechanisms are provided on the tops of the mounting feet, bolts are sleeved in the inner cavities of the upper mounting holes, and the bottom ends of the bolts penetrate the inner cavities of the lower mounting holes and extend to the bottom of the support mounting frames and are threadedly sleeved with nuts.
[0007] As a preferred solution of the utility model, the upper protection mechanism includes an upper external threaded barrel fixedly connected to the top surface of the mounting foot, the outer side thread of the upper external threaded barrel is installed with an upper internal threaded cover, and the upper external threaded barrel is sleeved on the outside of the top end of the bolt.
[0008] As a preferred solution of the utility model, the lower protection mechanism includes a lower external threaded barrel fixedly connected to the bottom surface of the support mounting frame, the outer side thread of the lower external threaded barrel is threadedly installed with a lower internal threaded cover, and the lower external threaded barrel is sleeved on the outside of the nut.
[0009] As a preferred solution of the utility model, a plurality of adjustment slots are provided on the forklift frame, the end of the screw rod extends to the inner cavity of the adjustment slot and is fixedly connected with an adjustment column, and the end of the adjustment column is provided with a hexagonal hole.
[0010] As a preferred solution of the utility model, the outer diameter of the bolt is respectively equal to the inner diameter of the lower mounting hole and the upper mounting hole.
[0011] As a preferred solution of the utility model, the top surface of the support mounting frame is in contact with the top surface of the forklift frame, and the bottom surface of the support mounting frame is in contact with the bottom surface of the inner cavity of the moving groove.
[0012] The advantages of the utility model are:
[0013] (1) In the utility model, the adjusting column is rotated by turning the hexagonal wrench, and the screw rod is driven to rotate by the adjusting column, and the support mounting frame is driven to move by the threaded cooperation between the screw rod and the support mounting frame, so as to adjust the position of the upper and lower mounting holes of the support mounting frame, so that the upper mounting hole and the lower mounting hole on the mounting foot at the bottom of the gearbox body are aligned, and the gearbox body is installed on the support mounting frame while ensuring that the gearbox body can be connected to the engine and the drive axle, thereby avoiding the problem of installation error between the lower mounting hole and the upper mounting hole affecting the installation, and the utility model has good practicality.
[0014] (2) In the present invention, after the mounting foot and the supporting mounting frame are connected by bolts and nuts, the top of the bolt is protected by the upper external thread barrel and the upper internal thread cover, and the bottom of the bolt and the outside of the nut are protected by the cooperation of the lower external thread barrel and the lower internal thread cover, thereby avoiding the problems of rust and loosening of the bolt and nut caused by the external environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a bottom view schematic diagram of the utility model;
[0017] Figure 3 It is an overall explosion diagram of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the installation foot of the utility model;
[0019] Figure 5 This is a schematic diagram of the structure of the support and mounting frame of the utility model;
[0020] Figure 6 This is a schematic diagram of the structure of the lower external threaded barrel of the utility model;
[0021] Figure 7 It is a structural schematic diagram of the bolt and nut of the utility model.
[0022] Description of the numbers in the figure:
[0023] 1. Forklift frame; 2. Gearbox body; 3. Moving slot; 4. Adjusting slot; 5. Screw; 6. Support mounting frame; 7. Lower mounting hole; 8. Mounting foot; 9. Upper mounting hole; 10. Upper protective mechanism; 11. Lower protective mechanism; 12. Bolt; 13. Nut; 14. Lower external threaded barrel; 15. Lower internal threaded cover; 16. Upper external threaded barrel; 17. Upper internal threaded cover; 18. Adjusting column; 19. Hexagonal hole. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] Example:
[0028] See also Figure 1-7 A mounting structure of a forklift gearbox comprises a forklift frame 1 and a gearbox body 2. Two groups of movable grooves 3 are provided on the top surface of the forklift frame 1. The inner cavities of the two groups of movable grooves 3 are rotatably connected with screw rods 5 respectively. A support mounting frame 6 is threadedly sleeved between every two screw rods 5. Two lower mounting holes 7 are provided on the two support mounting frames 6. A lower protective mechanism 11 is provided at the bottom of the two support mounting frames 6. Four mounting feet 8 are fixedly connected to the bottom surface of the gearbox body 2. Upper mounting holes 9 are provided on the four mounting feet 8. Upper protective mechanisms 10 are provided on the tops of the mounting feet 8. Bolts 12 are sleeved in the inner cavities of the upper mounting holes 9. The bottom ends of the bolts 12 penetrate the inner cavities of the lower mounting holes 7 and extend to the bottom of the support mounting frames 6 and are threadedly sleeved with nuts 13.
[0029] For details, please refer to Figures 1 to 4 The upper protection mechanism 10 includes an upper external threaded tube 16 fixedly connected to the top surface of the mounting foot 8 , an upper internal threaded cover 17 is installed on the outer thread of the upper external threaded tube 16 , and the upper external threaded tube 16 is sleeved on the outer side of the top end of the bolt 12 .
[0030] In this embodiment, the top end of the bolt 12 is protected by the cooperation of the lower internal thread cover 15 and the upper internal thread cover 17 .
[0031] For details, please refer to Figure 2 , Figure 3 and Figure 6The lower protection mechanism 11 includes a lower external threaded tube 14 fixedly connected to the bottom surface of the support mounting frame 6 , the outer side of the lower external threaded tube 14 is threadedly mounted with a lower internal threaded cover 15 , and the lower external threaded tube 14 is sleeved on the outer side of the nut 13 .
[0032] In this embodiment, the lower internal thread cover 15 is installed on the outside of the lower external thread barrel 14 through the threaded cooperation of the lower external thread barrel 14 and the lower internal thread cover 15, and the lower external thread barrel 14 and the lower internal thread cover 15 are used to protect the bottom ends of the nut 13 and the bolt 12.
[0033] For details, please refer to Figure 5 A plurality of adjustment slots 4 are provided on the forklift frame 1 , the end of the screw rod 5 extends to the inner cavity of the adjustment slot 4 and is fixedly connected with an adjustment column 18 , and a hexagonal hole 19 is provided at the end of the adjustment column 18 .
[0034] In this embodiment, the hexagonal wrench is inserted into the hexagonal hole 19 to drive the adjustment column 18 and the screw rod 5 to rotate, so that the position of the support mounting frame 6 is adjusted through the threaded fit between the screw rod 5 and the support mounting frame 6.
[0035] For details, please refer to Figures 5 to 7 The outer diameter of the bolt 12 is equal to the inner diameter of the lower mounting hole 7 and the upper mounting hole 9 respectively.
[0036] In this embodiment, the stability of the bolt 12 penetrating the inner cavity of the lower mounting hole 7 and the upper mounting hole 9 is ensured, thereby ensuring the stability of the gearbox body 2 installed on the supporting mounting frame 6.
[0037] For details, please refer to Figure 5 The top surface of the support mounting frame 6 is in contact with the top surface of the forklift frame 1 , and the bottom surface of the support mounting frame 6 is in contact with the bottom surface of the inner cavity of the moving groove 3 .
[0038] In this embodiment, the flatness of the top surfaces of the forklift frame 1 and the support mounting frame 6 is ensured, and the bottom surface of the inner cavity of the movable groove 3 is used to support the support mounting frame 6 to ensure the support strength of the support mounting frame 6 so that the gearbox body 2 can be stably mounted on the support mounting frame 6.
[0039] Working principle: When in use, first use a crane to lift the gearbox body 2 to the top of the forklift frame 1, and make the bottom surface of the mounting foot 8 on the gearbox body 2 contact the top surface of the support mounting frame 6, and adjust the position of the gearbox body 2 so that the two ends of the gearbox body 2 are aligned with the engine and the drive axle respectively, and then insert the hexagonal wrench into the hexagonal hole 19, and at the same time rotate the adjustment column 18 located at both ends of the support mounting frame 6, and use the adjustment column 18 to drive the screw rod 5 to rotate, and drive the support mounting frame 6 to move through the threaded cooperation between the screw rod 5 and the support mounting frame 6, so that the lower mounting hole 7 on the support mounting frame 6 and the upper mounting hole 9 on the mounting foot 8 are aligned. After the bolts 12 are aligned, they are inserted into the aligned upper mounting holes 9 and lower mounting holes 7, and the nuts 13 are threadedly installed on the bottom ends of the bolts 12 to fix the support mounting frame 6 and the mounting foot 8, and then the gearbox body 2 is installed on the support mounting frame 6, and finally, upper internal thread covers 17 are installed on the outer threads of multiple upper external thread barrels 16, and upper and lower internal thread covers 15 are installed on the outer threads of multiple lower external thread barrels 14, and the bolts 12 and nuts 13 are protected by the cooperation of the upper external thread barrel 16 and the upper internal thread cover 17, and the lower external thread barrel 14 and the lower internal thread cover 15 to avoid being affected by the external environment.
[0040] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.
Claims
1. A forklift gearbox mounting structure, comprising a forklift frame (1) and a gearbox body (2), characterized in that: The top surface of the forklift frame (1) is provided with two groups of movable grooves (3), the inner cavities of the two groups of movable grooves (3) are rotatably connected with screw rods (5), and a support mounting frame (6) is threadedly sleeved between each two screw rods (5). Two lower mounting holes (7) are provided on the two support mounting frames (6), and the bottoms of the two support mounting frames (6) are provided with lower protective mechanisms (11). The bottom surface of the gearbox body (2) is fixedly connected with four mounting feet (8), and the four mounting feet (8) are provided with upper mounting holes (9). The tops of the mounting feet (8) are provided with upper protective mechanisms (10), and the inner cavities of the upper mounting holes (9) are sleeved with bolts (12), and the bottom ends of the bolts (12) penetrate the inner cavities of the lower mounting holes (7) and extend to the bottom of the support mounting frames (6) and are threadedly sleeved with nuts (13).
2. The installation structure of a forklift gearbox according to claim 1, characterized in that: The upper protection mechanism (10) comprises an upper external threaded barrel (16) fixedly connected to the top surface of the mounting foot (8), an upper internal threaded cover (17) being installed on the outer thread of the upper external threaded barrel (16), and the upper external threaded barrel (16) is sleeved on the outer side of the top end of the bolt (12).
3. The forklift gearbox mounting structure according to claim 2, characterized in that: The lower protection mechanism (11) comprises a lower external threaded barrel (14) fixedly connected to the bottom surface of the support mounting frame (6), a lower internal threaded cover (15) being installed on the outer thread of the lower external threaded barrel (14), and the lower external threaded barrel (14) is sleeved on the outer side of the nut (13).
4. The forklift gearbox mounting structure according to claim 1, characterized in that: The forklift frame (1) is provided with a plurality of adjustment slots (4), the end of the screw rod (5) extends to the inner cavity of the adjustment slot (4) and is fixedly connected with an adjustment column (18), and the end of the adjustment column (18) is provided with a hexagonal hole (19).
5. The forklift gearbox mounting structure according to claim 1, characterized in that: The outer diameter of the bolt (12) is respectively equal to the inner diameter of the lower mounting hole (7) and the upper mounting hole (9).
6. The forklift gearbox mounting structure according to claim 1, characterized in that: The top surface of the support mounting frame (6) is in contact with the top surface of the forklift frame (1), and the bottom surface of the support mounting frame (6) is in contact with the bottom surface of the inner cavity of the movable groove (3).