Cotton carding equipment convenient to clean and used for spinning processing
By designing a carding equipment with motor-driven pulleys and belt system, the cleaning problem caused by cotton wrapping is solved, efficient cotton carding and cleaning is achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202421548793.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-03
AI Technical Summary
When the existing carding machine processes cotton fibers, because the cotton is prone to wrap, residual cotton impurities accumulate in the gaps of the jaw roll device, and the efficiency is reduced.
A carding equipment for spinning processing is designed for easy cleaning. The motor drives the pulleys and belt systems to drive the rotating rod to rotate, drive the rollers and needles to rotate, clean the cotton wrapped around the outside through the scraper, and indirectly convey the cleaned cotton through the conveyor belt.
It effectively solves the problem of cleaning inconvenience caused by cotton wrapping, improves the efficiency of combing, and conveniently picks up processed cotton through conveyor belts.
Smart Images

Figure CN222834455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile processing, in particular to a cotton combing device for spinning processing which is easy to clean. Background Art
[0002] Carding machines are used to process cotton fibers and chemical fibers and belong to textile machinery. According to the spinning process, carding is an important process. The working principle of the carding machine is to open, comb and remove impurities from the cotton fiber rolls sent from the previous process or the oily cotton chemical fiber layer supplied by the cotton box, so that all the curled block-shaped cotton loops become basically straight single fibers. In the process, the broken seeds, impurities and short fibers left over from the cotton cleaning process are removed, and then the cotton strips of a certain specification are integrated and stored in the cotton tube for use in the drawing process.
[0003] The existing cotton rolls are mainly fed for combing and impurity removal. During the combing process of the cotton carding machine, since the cotton is easy to be entangled, residual cotton impurities will accumulate in the gap of the licker-in roller device, thereby reducing the efficiency. Therefore, a cotton carding equipment for spinning processing that is easy to clean is proposed to solve the above problem. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a carding device for spinning processing which is easy to clean, aiming to improve the problem of inconvenient cleaning of the carding in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cotton combing device for spinning processing that is easy to clean, comprising a shell, wherein two rotating rods 2 are rotatably connected to the inside of the shell through a bearing, a driving assembly is fixedly connected to the inside of the shell, one of the rotating rods 2 is connected to the driving assembly, and the driving assembly is used to drive the two rotating rods 2 to rotate, a roller is fixedly connected to the outer periphery of the rotating rods 2, a needle is fixedly connected to the outer periphery of the roller, one end of the rotating rods 2 is fixedly connected to a gear 2, and the other end of the rotating rods 2 is fixedly connected to a gear 1, the gear 2 and the gear 1 are meshed with each other, and a scraper is fixedly connected to the inner wall of the shell;
[0006] As a further description of the above technical solution: the driving assembly includes a motor 1, the motor 1 is fixedly connected to the inside of the housing, the output end of the motor 1 is fixedly connected to a pulley, one end of the rotating rod 2 is fixedly connected to a pulley, and the outer peripheries of the two pulleys are connected by a belt;
[0007] As a further description of the above technical solution: a motor 2 is fixedly connected to the lower side of the housing, a gear 4 is fixedly connected to the output end of the motor 2, two rotating rods 1 are rotatably connected inside the housing, a conveyor belt is sleeved on the outer circumference of the two rotating rods 1, one end of one of the rotating rods 1 is fixedly connected to a gear 3, and the gear 3 is meshed with the gear 4;
[0008] As a further description of the above technical solution: a support frame is fixedly connected to the rear side of the housing, a bearing 1 is fixedly connected to the middle of the support frame, and a cover plate is fixedly connected to the middle of the bearing 1;
[0009] As a further description of the above technical solution: the teeth on the outer side of the gear are symmetrically distributed on both sides and are adapted to the travel speed of the conveyor belt;
[0010] As a further description of the above technical solution: one side of the shell is fixedly connected to the second limiting rod, the other side of the shell is fixedly connected to the first limiting rod, and the outer peripheries of the first limiting rod and the second limiting rod are sleeved with a retractable drawer;
[0011] As a further description of the above technical solution: the scraper and the needle are offset from each other;
[0012] As a further description of the above technical solution: a mounting seat is fixedly connected to the front side of the shell, and the rotating rod on the front side is rotatably connected to the middle part of the mounting seat.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the belt is driven by the rotation of the output end of the motor 1, the belt is connected to the rotating rod 2, the rotating rod 2 is connected to the gear 2 and then drives the gear 1 to rotate, the gear 2 and the gear 1 respectively drive the roller and the needles thereon to rotate, so that the needles connected to the roller work, thereby achieving the effect of combing cotton, and the cotton wrapped around the outside is scraped off by the scraper.
[0015] 2. In the utility model, after the cotton falls, the output end of the motor 2 rotates the gear 4, and the gear 4 drives the gear 3. Because the gear 4 is in a notch shape, the conveyor belt indirectly transmits the cleaned cotton forward, which is convenient for indirectly picking up the processed cotton. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional schematic diagram of a carding device for spinning processing that is easy to clean, proposed by the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of a gear 1 of a carding device for spinning processing that is easy to clean, proposed by the utility model;
[0018] Figure 3This is a schematic diagram of the structure of a transmission belt of a carding device for spinning processing that is easy to clean, proposed by the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of a scraper for a carding device for spinning processing that is easy to clean, proposed by the utility model;
[0020] Figure 5 The utility model discloses a structural schematic diagram of a needle of a carding device for spinning processing which is easy to clean.
[0021] Legend:
[0022] 1. Support frame; 2. Bearing 1; 3. Cover plate; 4. Housing; 5. Conveyor belt; 6. Drawer; 7. Gear 1; 8. Mounting seat; 9. Rotating rod 1; 10. Limit rod 1; 11. Motor 1; 12. Belt; 13. Pulley; 14. Gear 2; 15. Bearing 2; 16. Gear 3; 17. Gear 4; 18. Motor 2; 19. Needle; 20. Limit rod 2; 21. Roller; 22. Scraper; 23. Rotating rod 2. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1 , Figure 2 and Figure 4 The utility model provides an embodiment: a cotton combing device for spinning processing that is easy to clean, comprising a housing 4, wherein two rotating rods 23 are rotatably connected to the inside of the housing 4 through a bearing 2 15, and the cotton combing operation is realized by the rotation of the two rotating rods 23. A driving assembly is fixedly connected to the inside of the housing 4, wherein one rotating rod 23 is connected to the driving assembly, and the driving assembly is used to drive the two rotating rods 23 to rotate, and the rotating rods 23 are driven to rotate by the driving assembly to provide power for the cotton combing operation, and the driving assembly comprises a motor 11, which is fixedly connected to the inside of the housing 4, and a pulley 13 is fixedly connected to the output end of the motor 11, wherein the end of one rotating rod 23 is fixedly connected to a pulley 13, and the outer peripheries of the two pulleys 13 are connected by a belt 12, and when the cotton falls between the two rotating rods, the driving motor 11 can be driven to drive one of the pulleys 13 to rotate, and then the other pulley 13 is rotated under the transmission action of the belt 12, so that the rotating rod 23 can be rotated to complete the cotton combing.
[0025] Reference Figure 2 and Figure 4 The outer circumference of the rotating rod 23 is fixedly connected with a roller 21, and the outer circumference of the roller 21 is fixedly connected with a needle 19. When the rotating rod 23 rotates, the roller 21 and the needle 19 can be driven to rotate, so that the impurities in the cotton can be removed to achieve the cotton combing operation. The end of one rotating rod 23 is fixedly connected with a gear 2 14, and the end of the other rotating rod 23 is fixedly connected with a gear 1 7. The gear 2 14 and the gear 1 7 are meshed with each other. The two rotating rods are connected through the gear 2 14 and the gear 1 7, so that the two rotating rods can rotate in opposite directions to perform the cotton combing operation. The inner wall of the shell 4 is fixedly connected with a scraper 22. The scraper 22 and the needle 19 are offset from each other. The cotton wrapped around the outer circumference of the needle 19 will be affected by the scraper 22 after rotating one circle, so that the cotton remaining outside the needle 19 can be cleaned.
[0026] Reference Figure 1 and Figure 2 A support frame 1 is fixedly connected to the rear side of the shell 4, a bearing 2 is fixedly connected to the middle of the support frame 1 and can be flipped, and a cover plate 3 is fixedly connected to the middle of the bearing 2. When not in use, the cover plate 3 can be flipped to seal the top entrance of the shell 4 to prevent dust from entering.
[0027] Reference Figure 3-Figure 5 A motor 2 18 is fixedly connected to the lower side of the shell 4, and a gear 4 17 is fixedly connected to the output end of the motor 2 18. Two rotating rods 9 are rotatably connected inside the shell 4. A conveyor belt 5 is sleeved on the outer periphery of the two rotating rods 9. One end of one of the rotating rods 9 is fixedly connected to a gear 3 16, and the gear 3 16 and the gear 4 17 are meshed with each other. The cotton after combing will fall to the upper part of the conveyor belt 5. At this time, the driving motor 2 18 can drive the gear 4 17 to rotate. Because the gear 4 17 is meshed with the gear 3 16, one of the rotating rods 9 can be driven to rotate, thereby completing the transportation of the cotton. A mounting seat 8 is fixedly connected to the front side of the shell 4, and the front rotating rod 9 is rotatably connected to the middle part of the mounting seat 8, and the position of the front rotating rod 9 is limited by the mounting seat 8. The teeth on the outer side of gear four 17 are symmetrically distributed on both sides, and are adapted to the travel speed of the conveyor belt 5 to transport the cleaned cotton forward. Because the teeth of gear four 17 are missing, when gear four 17 rotates, it can intermittently drive gear three 16 to rotate, so that the conveyor belt 5 can intermittently unload materials.
[0028] Reference Figure 2-Figure 3A limiting rod 20 is fixedly connected to one side of the shell 4, and a limiting rod 10 is fixedly connected to the other side of the shell 4. A retractable drawer 6 is sleeved on the outer periphery of the limiting rod 10 and the limiting rod 20. The position of the drawer 6 can be limited by the limiting rod 10 and the limiting rod 20. When unloading, the drawer 6 is pulled out to better unload the material. At the same time, the limiting rod 10 and the limiting rod 20 can also prevent the drawer 6 from slipping.
[0029] Working principle: put the cotton into the upper opening of the shell 4, and let it fall on the middle roller 21. The needles 19 on the roller 21 are cleaned and then fall. At this time, the motor 11 is powered, and the belt 12 drives the gear 2 14, and the gear 2 14 drives the gear 1 7 to rotate, thereby driving the middle roller 21 to rotate. The scrapers 22 on both sides can clean the cotton remaining on the roller 21, so that the cleaned cotton falls on the conveyor belt 5 below. The motor 2 18 drives the gear 4 17, and the gear 4 17 drives the conveyor belt 5 forward. Since the gear 4 17 is a symmetrical structure, the conveyor belt 5 can be stopped, and the conveyor belt 5 drives the processed cotton forward and falls into the retractable drawer 6 in the front.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A carding device for spinning processing that is easy to clean, comprising a housing (4), characterized in that: Two rotating rods (23) are rotatably connected to the inside of the shell (4) via a bearing (15). A driving assembly is fixedly connected to the inside of the shell (4). One of the rotating rods (23) is connected to the driving assembly. The driving assembly is used to drive the two rotating rods (23) to rotate. The outer periphery of the rotating rods (23) is fixedly connected to a roller (21). The outer periphery of the roller (21) is fixedly connected to a needle (19). The end of one of the rotating rods (23) is fixedly connected to a gear (14), and the end of the other rotating rod (23) is fixedly connected to a gear (7). The gear (14) and the gear (7) are meshed with each other. A scraper (22) is fixedly connected to the inner wall of the shell (4).
2. The easy-to-clean carding device for spinning processing according to claim 1, characterized in that: The driving assembly comprises a motor 1 (11), wherein the motor 1 (11) is fixedly connected to the inside of the housing (4), and the output end of the motor 1 (11) is fixedly connected to a pulley (13), wherein the end of one of the rotating rods 2 (23) is fixedly connected to a pulley (13), and the outer circumferences of the two pulleys (13) are connected via a belt (12).
3. The easy-to-clean carding device for spinning processing according to claim 1, characterized in that: A motor 2 (18) is fixedly connected to the lower side of the housing (4), and a gear 4 (17) is fixedly connected to the output end of the motor 2 (18). Two rotating rods 1 (9) are rotatably connected inside the housing (4), and a conveyor belt (5) is sleeved on the outer circumference of the two rotating rods 1 (9). One end of one of the rotating rods 1 (9) is fixedly connected to a gear 3 (16), and the gear 3 (16) and the gear 4 (17) are meshed with each other.
4. The carding device for spinning processing that is easy to clean according to claim 1, characterized in that: The rear side of the housing (4) is fixedly connected to a support frame (1), the middle part of the support frame (1) is fixedly connected to a bearing 1 (2), and the middle part of the bearing 1 (2) is fixedly connected to a cover plate (3).
5. The easy-to-clean carding device for spinning processing according to claim 3, characterized in that: The teeth on the outer side of the gear four (17) are symmetrically distributed on both sides and are adapted to the travel speed of the conveyor belt (5).
6. The easy-to-clean carding device for spinning processing according to claim 1, characterized in that: One side of the shell (4) is fixedly connected to a second limiting rod (20), and the other side of the shell (4) is fixedly connected to a first limiting rod (10). The outer peripheries of the first limiting rod (10) and the second limiting rod (20) are sleeved with a retractable drawer (6).
7. The easy-to-clean carding device for spinning processing according to claim 1, characterized in that: The scraper (22) and the needle (19) are offset from each other.
8. The carding device for spinning processing that is easy to clean according to claim 3, characterized in that: The front side of the housing (4) is fixedly connected to a mounting seat (8), and the front side rotating rod (9) is rotatably connected to the middle part of the mounting seat (8).