Loom tension control device

By designing a tension control device on the loom and using the lifting mechanism of the screw and tension adjustment table, the tension fluctuation problem caused by the vibration of the loom is solved, and the tension stability of the textile fabric is achieved during the winding, avoiding the cracks and wrinkles of the textile fabric.

CN222834498UActive Publication Date: 2025-05-06NANTONG HAOZHI QIONGYAN TEXTILE CO LTD
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Patent Information

Application Number
CN202421577425.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-06
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

During the weaving process, the loom causes vibration due to high-speed rotation, which causes spring tension fluctuations, causing tension changes during the textile fabric to be curled and wrinkle problems.

Method used

A weaving machine tension control device is designed, including a reel, a guide roller, a tension adjustment roller and a speed reduction assembly. Through the lifting and lowering of the screw and the tension adjustment table, the position of the tension adjustment roller is adjusted to reduce the tension on the textile fabric and avoid vibration influence.

Benefits of technology

It effectively avoids tension fluctuations caused by vibration, ensures stable tension during winding of textile fabrics, and avoids the problems of textile fabrics cracks and wrinkles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of loom tension, in particular to a loom tension control device. According to the technical scheme, the tension assembly comprises two lead screws, a tension adjusting table and a tension adjusting roller, the two lead screws are located on two supporting plate frames respectively, the two ends of each lead screw are rotationally connected with the supporting plate frames, rod bodies of the lead screws are in threaded connection with the tension adjusting table, and the tension adjusting roller is located on the tension adjusting table; the opposite sides of the two tension adjusting tables are rotationally connected with tension adjusting rollers. With the winding of the winding shaft, textile cloth on the winding shaft is wound thicker and thicker, the winding shaft enables the lead screw to rotate through the speed reduction assembly, the tension adjusting roller on the lead screw moves upwards to reduce the distance between the tension adjusting roller and the winding shaft, the tension applied to the textile cloth by the guide groove is reduced, and the situation that the textile cloth is cracked due to too large tension is avoided; the position of the tension adjusting roller is lifted through the lead screw and the tension adjusting table, and the situation that the tension rapidly changes in a short time due to equipment operation vibration is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of tension of a loom, in particular to a tension control device of a loom. Background Art

[0002] A loom is a mechanical device used to make cloth. They form the structure of the cloth by weaving yarns or fibers together in a specific way. The loom pulls and reels the textile through a winding device, and the textile is rolled into a loop. During the winding process, tension needs to be applied to the textile to avoid wrinkles.

[0003] In the prior art, when a textile machine controls the tension of a textile cloth, an elastic force is applied to the textile cloth through a spring, and the elastic force applied to the textile cloth is used as tension, so that the textile cloth is in a taut state when it is rolled up.

[0004] However, since the internal parts of the loom rotate at high speed when weaving, the loom body will vibrate. Under the influence of the vibration of the loom, the spring will fluctuate, causing its tension on the textile cloth to constantly change, resulting in wrinkles when the textile cloth is rolled up. Utility Model Content

[0005] The utility model aims to provide a tension control device for a loom in view of the problem of wrinkles when textile cloth is rolled up in the background technology.

[0006] The technical solution of the utility model: a tension control device for a loom, comprising:

[0007] A loom body, wherein two symmetrically arranged support plates are fixedly installed on the side of the loom body, and a winding shaft and a guide roller are rotatably connected on the opposite sides of the two support plates;

[0008] A tension assembly, comprising a screw rod, a tension adjustment platform and a tension adjustment roller, wherein two screw rods are provided and are respectively located on the two support plate frames, both ends of the screw rod are rotatably connected to the support plate frames, the rod body of the screw rod is threadedly connected to the tension adjustment platform, and the tension adjustment roller is rotatably connected to the opposite sides of the two tension adjustment platforms;

[0009] The reel and the guide roller convey the textile cloth, the bottom of the tension adjustment roller is in contact with the textile cloth, and a speed reduction component is arranged between the reel and the tension component.

[0010] Optionally, a guide groove perpendicular to the horizontal plane is provided on the support plate frame, two ends of the screw rod rotate in the guide groove on the support plate frame, and the tension adjustment platform slides in the guide groove on the support plate frame.

[0011] Optionally, the reel reels up the textile fabric, and the textile fabric moves from the loom body toward the reel.

[0012] Optionally, when the reel reels up the textile fabric, the screw rod moves from bottom to top, and the distance between the screw rod and the reel is shortened.

[0013] Optionally, the speed reduction assembly includes a first gear, a second gear, a belt and an extension shaft, the first gear is fixedly installed on the end of the screw rod, the first gear is meshingly connected with the second gear, a belt is sleeved on the central rotating shaft of the second gear, the second gear is connected to the extension shaft through the belt, and the extension shaft is fixedly connected to the end of the winding shaft.

[0014] Optionally, the second gear is rotatably connected to the support plate frame via a rotating shaft, and among the first gear, the second gear and the extended shaft, the first gear has the largest diameter and the extended shaft has the smallest diameter.

[0015] Optionally, the end of the winding shaft is fixedly connected to the motor via a rotating shaft, and the winding shaft, the guide roller and the tension adjustment roller support the textile cloth, and the textile cloth forms a V-shaped motion trajectory.

[0016] Compared with the prior art, the utility model has the following beneficial technical effects:

[0017] The utility model discloses that as the winding shaft reels, the textile cloth thereon becomes thicker and thicker. At this time, the winding shaft utilizes the deceleration component to rotate the lead screw, and the tension adjustment roller on the lead screw moves upward, shortening the distance between the lead screw and the winding shaft, that is, reducing the tension applied by the guide groove to the textile cloth, thereby preventing the textile cloth from cracking due to excessive tension. The position of the tension adjustment roller is raised and lowered by the lead screw and the tension adjustment platform, and the tension will not change rapidly in a short time due to the vibration of the equipment operation.

[0018] Furthermore, the rotation ratio of the take-up shaft and the first gear is adjusted by adjusting the diameter ratio of the first gear, the second gear and the extension shaft, so that the take-up shaft rotates multiple times and drives the first gear to rotate one circle, thereby preventing the screw from rotating too fast and causing the tension adjustment table to drive the tension adjustment roller to rise quickly and separate from the textile cloth, making it impossible to apply tension to the textile cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the overall structure of an embodiment of the utility model is given;

[0020] Figure 2 A schematic diagram of the tension adjustment table structure of an embodiment of the utility model is given;

[0021] Figure 3 Given Figure 2 A part of the screw rod structure enlarged schematic diagram;

[0022] Figure 4 A schematic diagram of the tension adjustment roller structure of an embodiment of the utility model is given.

[0023] Figure numerals: 1. loom body; 2. support plate frame; 3. winding shaft; 4. guide roller; 5. tension assembly; 51. guide groove; 52. screw rod; 53. tension adjustment table; 54. tension adjustment roller; 6. speed reduction assembly; 61. first gear; 62. second gear; 63. belt; 64. extension shaft. DETAILED DESCRIPTION

[0024] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0025] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0026] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0027] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Example 1

[0030] This embodiment provides a tension control device for a loom, such as Figure 1As shown, it includes a loom body 1, and two symmetrically arranged support plates 2 are fixedly installed on the side of the loom body 1, and the two support plates 2 are rotatably connected to the opposite sides with a winding shaft 3 and a guide roller 4; the winding shaft 3 and the guide roller 4 are conveyed with textile fabric, and the bottom of the tension adjustment roller 54 is in contact with the textile fabric.

[0031] As shown in the figure, the end of the reel 3 is fixedly connected to the motor through a rotating shaft, and the reel 3 reels the textile cloth, and the textile cloth moves from the loom body 1 to the reel 3. The reel 3, the guide roller 4 and the tension adjustment roller 54 support the textile cloth, and the textile cloth forms a V-shaped motion trajectory.

[0032] like Figure 2 and 3 As shown, a tension assembly 5 is provided on the support plate frame 2, and the tension assembly 5 includes a screw rod 52, a tension adjustment platform 53 and a tension adjustment roller 54. A guide groove 51 perpendicular to the horizontal plane is opened on the support plate frame 2, and both ends of the screw rod 52 rotate at the guide groove 51 on the support plate frame 2. The rod body of the screw rod 52 is threadedly connected to the tension adjustment platform 53, and the tension adjustment platform 53 slides at the guide groove 51 on the support plate frame 2.

[0033] A deceleration component 6 is arranged between the winding shaft 3 and the tension component 5. The winding shaft 3 drives the screw rod 52 to rotate through the deceleration component 6. When the screw rod 52 rotates, the guide groove 51 limits the tension adjustment platform 53 to prevent the tension adjustment platform 53 from rotating with the screw rod 52 and being unable to rise or fall.

[0034] When the winding shaft 3 winds up the textile fabric, as more and more textile fabric is placed on the winding shaft 3, the tension on the textile fabric between the guide groove 51 and the tension adjustment platform 53 becomes greater and greater. The winding shaft 3 utilizes the speed reduction component 6 to drive the screw rod 52 to rotate, so that the tension adjustment platform 53 moves upward. The tension adjustment platform 53 raises the height of the tension adjustment roller 54, thereby reducing the tension on the textile fabric between the guide groove 51 and the tension adjustment platform 53, and preventing the textile fabric from cracking due to excessive tension.

[0035] like Figure 2 As shown, two screw rods 52 are provided and are respectively located on two support plate frames 2, and both ends of the screw rod 52 are rotatably connected to the support plate frames 2, and the two tension adjustment platforms 53 are rotatably connected to the opposite sides thereof with tension adjustment rollers 54. The two tension adjustment platforms 53 are moved upward by the two screw rods 52, so that both ends of the tension adjustment rollers 54 move upward at the same time, so that the tension adjustment rollers 54 are always parallel to the winding shaft 3.

[0036] In this embodiment, as the winding shaft 3 is wound, the textile cloth thereon becomes thicker and thicker. At this time, the winding shaft 3 uses the speed reduction component 6 to rotate the screw rod 52, and the tension adjustment roller 54 on the screw rod 52 moves upward to reduce the distance between it and the winding shaft 3, thereby reducing the tension applied by the guide groove 51 to the textile cloth, thereby avoiding excessive tension causing the textile cloth to crack.

[0037] Example 2

[0038] Based on Example 1, this embodiment proposes a tension control device for a loom, such as Figure 3 As shown, the speed reduction assembly 6 includes a first gear 61, a second gear 62, a belt 63 and an extension shaft 64. The first gear 61 is fixedly installed on the end of the screw rod 52, the first gear 61 is meshingly connected with the second gear 62, the belt 63 is sleeved on the central rotating shaft of the second gear 62, the second gear 62 is connected to the extension shaft 64 through the belt 63, and the extension shaft 64 is fixedly connected to the end of the winding shaft 3.

[0039] The extension shaft 64 is driven to rotate by the rotation of the winding shaft 3, and the extension shaft 64 drives the first gear 61 to rotate by the belt 63 and the second gear 62, so that the screw rod 52 rotates to lift the tension adjustment roller 54.

[0040] like Figure 3 As shown, the second gear 62 is rotatably connected to the support plate frame 2 via a rotating shaft, and among the first gear 61, the second gear 62 and the extension shaft 64, the first gear 61 has the largest diameter and the extension shaft 64 has the smallest diameter. The rotation ratio of the winding shaft 3 and the first gear 61 is adjusted by the diameter ratio of the first gear 61, the second gear 62 and the extension shaft 64, that is, the rotation ratio of the screw rod 52 is adjusted.

[0041] In this embodiment, the rotation ratio of the winding shaft 3 and the first gear 61 is adjusted by adjusting the diameter ratio of the first gear 61, the second gear 62 and the extension shaft 64, so that the winding shaft 3 rotates multiple times to drive the first gear 61 to rotate one circle, thereby preventing the screw rod 52 from rotating too fast, and the tension adjustment table 53 drives the tension adjustment roller 54 to rise quickly and separate from the textile cloth, making it impossible to apply tension to the textile cloth.

[0042] The above-mentioned specific embodiments are only several optional embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A tension control device for a loom, characterized in that: include: A loom body (1), wherein two symmetrically arranged support frames (2) are fixedly mounted on the side of the loom body (1), and a winding shaft (3) and a guide roller (4) are rotatably connected on the opposite sides of the two support frames (2); A tension assembly (5), comprising a screw rod (52), a tension adjustment platform (53) and a tension adjustment roller (54), wherein two screw rods (52) are provided and are respectively located on the two support plate frames (2), both ends of the screw rod (52) are rotatably connected to the support plate frames (2), the shaft of the screw rod (52) is threadedly connected to the tension adjustment platform (53), and the tension adjustment roller (54) is rotatably connected to the opposite sides of the two tension adjustment platforms (53); The reel (3) and the guide roller (4) convey textile fabrics, the bottom of the tension adjustment roller (54) is in contact with the textile fabrics, and a speed reduction component (6) is provided between the reel (3) and the tension component (5).

2. The tension control device for a loom according to claim 1, characterized in that: The support plate frame (2) is provided with a guide groove (51) perpendicular to the horizontal plane, the two ends of the screw rod (52) rotate at the guide groove (51) on the support plate frame (2), and the tension adjustment platform (53) slides at the guide groove (51) on the support plate frame (2).

3. The tension control device for a loom according to claim 1, characterized in that: The reel (3) reels the textile fabric, and the textile fabric moves from the loom body (1) toward the reel (3).

4. The tension control device for a loom according to claim 1, characterized in that: When the reel (3) reels the textile fabric, the screw rod (52) moves from bottom to top, and the distance between the screw rod (52) and the reel (3) is shortened.

5. The tension control device for a loom according to claim 1, characterized in that: The deceleration assembly (6) comprises a first gear (61), a second gear (62), a belt (63) and an extension shaft (64); the first gear (61) is fixedly mounted on the end of the screw rod (52); the first gear (61) is meshingly connected with the second gear (62); a belt (63) is sleeved on the central rotating shaft of the second gear (62); the second gear (62) is connected to the extension shaft (64) via the belt (63); and the extension shaft (64) is fixedly connected to the end of the winding shaft (3).

6. The tension control device for a loom according to claim 5, characterized in that: The second gear (62) is rotatably connected to the support plate frame (2) via a rotating shaft; among the first gear (61), the second gear (62) and the extended shaft (64), the first gear (61) has the largest diameter and the extended shaft (64) has the smallest diameter.

7. The tension control device for a loom according to claim 4, characterized in that: The end of the winding shaft (3) is fixedly connected to the motor via a rotating shaft; the winding shaft (3), the guide roller (4) and the tension adjustment roller (54) support the textile cloth, and the textile cloth forms a V-shaped motion track.