Electric reactor coil bending tool

By designing the fixing mechanism and limiting mechanism in the reactor wire-pack bending tooling, the problem of sliding error caused by the inability to fix the wire during bending is solved, and stable fixation and precise bending of the wire are achieved, and production efficiency is improved.

CN222838689UActive Publication Date: 2025-05-06FOSHAN SHUNDE WEITE ELECTRIC CO LTD
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Patent Information

Application Number
CN202421729132.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-06
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing reactor wire-pack bending tool cannot fix the wire during the bending process of the wire, causing the wire to slide in the hollow tube and errors.

Method used

A reactor line-pack bending tooling including a hollow tube, a positioning rod, a fixing mechanism and a limiting mechanism is designed. The second horn bolt and arc-shaped clamping plate can be clamped and fixed, and the guide rod is used to limit the clamping plate to ensure that the clamping plate can move stably when fixing the wire.

Benefits of technology

The wire is fixed by a fixing mechanism to prevent sliding; the limiting mechanism ensures that the clamp can move stably when fixing the wire and avoid rotation. This design effectively improves the accuracy and productivity of wire bending.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222838689U_ABST
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Abstract

The utility model belongs to the field of electric reactor coil bending, particularly relates to an electric reactor coil bending tool, and aims to solve the problems that although a wire can be bent by pulling a hollow pipe and a positioning rod during use in the prior art, the wire cannot be fixed in the wire bending process, the wire is bent by pulling the hollow pipe and the positioning rod, and the bending efficiency of the wire is high. In order to solve the problem that a wire is easy to slide in a hollow pipe and errors occur in the wire, the utility model provides the following scheme: the device comprises a hollow pipe which is sleeved at the free end of the solenoid wire and a positioning rod which is used for blocking the wire, the outer side of the positioning rod is in sliding connection with the inner wall of the hollow pipe, and a groove is formed in the positioning rod; a first threaded hole is formed in one end of the hollow pipe, a first claw bolt used for limiting the positioning rod is in threaded connection with the interior of the first threaded hole, a wire can be fixed and prevented from sliding through the fixing mechanism, and it can be ensured that the clamping plate can stably move and conduct limiting without rotating when fixing the wire through the limiting mechanism.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactor coil bending, in particular to a reactor coil bending tool. Background Art

[0002] Reactors are mainly used in power systems to limit short-circuit current, reactive power compensation and phase shifting. They are inductive high-voltage electrical appliances. The production process of reactors includes winding, soldering, assembly, varnishing, drying and other processes. When winding, a winding machine is usually used to wind the conductor into a reactor coil, and then the coil is assembled into a reactor. The enameled wire needs to be bent when it is input and output. Bending tooling is required for bending during the production of the reactor coil.

[0003] After searching, the patent with announcement number CN221018419U discloses a reactor wire package bending tool. It includes: a hollow tube, a positioning rod and a fastener. The interior of the hollow tube is used to accommodate the free end of the wire in the wire package; the positioning rod is matched and arranged in the hollow tube, and the end of the positioning rod abuts against the free end of the wire to limit the depth of the wire extending into the hollow tube; the fastener is connected to the hollow tube, and the end of the fastener passes through the hollow tube and abuts against the positioning rod. The utility model is used to solve the problem of laborious and inefficient bending of the inlet and outlet wires in the wire package. The wire inserted into the hollow tube abuts against the positioning rod to determine the insertion length of the wire. At this time, the fastener keeps the positioning rod relatively fixed to the hollow tube. At this time, the wire of the wire package is bent by bending the hollow tube and the positioning rod as a whole. The lever principle is used to be more labor-saving to bend the inlet and outlet wires of the wire package, thereby improving production efficiency.

[0004] The technical solution has the following problems:

[0005] Although the wire can be bent by bending the hollow tube and the positioning rod during use, the wire cannot be fixed during the bending process. When the hollow tube and the positioning rod are bent to bend the wire, the wire is easy to slide in the hollow tube, causing errors. Utility Model Content

[0006] The purpose of the utility model is to solve the problem in the prior art that although the wire can be bent by bending the hollow tube and the positioning rod during use, the wire cannot be fixed during the bending process, and when the hollow tube and the positioning rod are bent to bend the wire, the wire is easy to slide in the hollow tube, causing errors, and a reactor wire bending tool is proposed.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A reactor coil bending tool, comprising a hollow tube for sleeved on the free end of the coil conductor and a positioning rod for resisting the conductor, wherein the outer side of the positioning rod is slidably connected to the inner wall of the hollow tube, a groove is provided on the positioning rod, a first threaded hole is provided at one end of the hollow tube, a first clevis bolt for limiting the positioning rod is threadedly connected in the first threaded hole, and the bottom end of the first clevis bolt is located in the groove;

[0009] A fixing mechanism, which is arranged on the hollow tube and is used to clamp the wire;

[0010] The limiting mechanism is arranged on the hollow tube and is used for limiting the fixing mechanism.

[0011] In a possible design, the fixing mechanism includes a second clevis bolt and an arc-shaped clamping plate, a second threaded hole is opened at the other end of the hollow tube, the second clevis bolt is threadedly connected to the second threaded hole, and the top of the clamping plate is rotatably connected to the bottom end of the second clevis bolt.

[0012] In a possible design, the limiting mechanism includes a guide rod for limiting the splint, a circular hole is opened on the hollow tube, the outer side of the guide rod is slidably connected to the inner wall of the circular hole, and the bottom end of the guide rod is fixedly connected to the top of the splint.

[0013] In a possible design, a notch is provided on one side of the hollow tube, a fixing plate is fixedly provided on the inner wall of the notch, and a scale line for measuring the length of the wire is fixedly provided on one side of the fixing plate.

[0014] In a possible design, first handles are fixedly provided on both sides of the positioning rod and the top of the hollow tube to prevent slipping when the positioning rod and the hollow tube are bent.

[0015] In a possible design, a rubber pad for improving the fixing effect is fixedly provided on the bottom of the clamping plate.

[0016] In a possible design, the fixing plate is made of transparent acrylic material.

[0017] In the present application, when in use, first pull the positioning rod to make the positioning rod slide in the hollow tube, adjust the position of the positioning rod in the hollow tube according to the length of the wire, and observe it according to the scale line, then rotate the first horn bolt to make the bottom end of the first horn bolt close to the bottom inner wall of the groove of the positioning rod, so as to fix the positioning rod, and then the hollow tube is sleeved on the wire of the wire package, and the wire inserted into the hollow tube abuts against the positioning rod to determine the insertion length of the wire, and then rotate the second horn bolt to make the second horn bolt threadedly connected to the other end of the hollow tube, and drive the arc-shaped clamp through the rotating action. The plate is brought close to the conductor, and the clamp is rotated to make it fit tightly with the conductor. The conductor is fixed between the hollow tube and the clamp by further tightening the second horn bolt, so that the conductor can be fixed. The guide rod slides in the round hole of the hollow tube to ensure that the clamp can move stably and limit the position when fixing the conductor without rotation. Then the personnel can hold the first handle on the hollow tube and the positioning rod, and bend the wire package conductor by prying the hollow tube and the positioning rod as a whole. The inlet and outlet conductors of the wire package can be bent more labor-savingly through the lever principle, which can effectively improve production efficiency and can be released after bending.

[0018] The beneficial effects of the present invention are:

[0019] In the utility model, the reactor wire package bending tool is characterized in that the second clevis bolt is rotated through a fixing mechanism so that the second clevis bolt is threadedly connected to the other end of the hollow tube, and the arc-shaped clamping plate is driven to approach the wire through the rotating action, and the clamping plate is rotated to make it fit closely with the wire, and the wire is fixed between the hollow tube and the clamping plate by further tightening the second clevis bolt, so that the wire can be fixed;

[0020] In the utility model, the reactor coil bending tool can ensure that the clamping plate can move stably and limit the position when fixing the conductor through the limiting mechanism and the guide rod sliding in the circular hole of the hollow tube without rotation.

[0021] In the utility model, the fixing mechanism can fix the wire to prevent sliding, and the limiting mechanism can ensure that the clamping plate can move stably and limit when fixing the wire without rotation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the main structure of a reactor coil bending tool proposed by the utility model;

[0023] Figure 2 This is a first side structural schematic diagram of a reactor coil bending tool proposed by the utility model;

[0024] Figure 3This is a second side structural schematic diagram of a reactor coil bending tool proposed by the utility model;

[0025] Figure 4 The utility model is a schematic diagram of the fixing mechanism structure of a reactor coil bending tool.

[0026] In the figure: 1. hollow tube; 2. positioning rod; 3. first clevis bolt; 4. first handle; 5. fixing plate; 6. scale line; 7. second clevis bolt; 8. rubber pad; 9. guide rod; 10. groove; 11. clamping plate; 12. notch. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] Embodiment 1

[0029] Reference Figure 1-4 A bending tool comprises: a hollow tube 1, a positioning rod 2, a first horn bolt 3, a fixing mechanism and a limiting mechanism, wherein the hollow tube 1 is used to be sleeved on the free end of the wire wrap conductor, and the positioning rod 2 is used to resist the wire.

[0030] The outer side of the positioning rod 2 is slidably connected to the inner wall of the hollow tube 1, so that the positioning rod 2 can be slidably adjusted inside the hollow tube 1. A groove 10 is provided on the positioning rod 2, and a first threaded hole is provided at one end of the hollow tube 1. A first clevis bolt 3 is threadedly connected to the first threaded hole. When the position of the positioning rod 2 needs to be fixed, it is only necessary to rotate the first clevis bolt 3 so that its bottom end is tightly attached to the groove 10 to limit the positioning rod 2.

[0031] The fixing mechanism includes a second clevis bolt 7 and an arc-shaped clamping plate 11. A second threaded hole is opened at the other end of the hollow tube 1. The second clevis bolt 7 is threadedly connected to the second threaded hole. The top of the clamping plate 11 is rotatably connected to the bottom end of the second clevis bolt 7. When the second clevis bolt 7 is rotated, the clamping plate 11 can be driven to open and close, thereby clamping the wire.

[0032] The limiting mechanism includes a guide rod 9, the outer side of the guide rod 9 is slidably connected to the inner wall of the circular hole opened on the hollow tube 1, and the bottom end of the guide rod 9 is fixedly connected to the top of the clamping plate 11. When the clamping plate 11 opens and closes, the guide rod 9 slides in the circular hole to limit the clamping plate 11.

[0033] The present application is used in the field of reactor coil bending, and can also be used in other fields applicable to the present application.

[0034] Embodiment 2

[0035] refer to Figure 1-4 , based on the improvement of the first embodiment: a reactor coil bending tool, which is used in the field of reactor coil bending,

[0036] A notch 12 is provided on one side of the hollow tube 1, and a fixing plate 5 is fixedly provided on the inner wall of the notch 12. The fixing plate 5 is made of transparent acrylic material, and a scale line 6 is fixedly provided on one side of the fixing plate 5. The scale line 6 can be used to visually measure the length of the wire in the hollow tube 1, so as to facilitate accurate bending operations.

[0037] In order to improve the stability and safety of the operation, first handles 4 are fixedly provided on both sides of the positioning rod 2 and the top of the hollow tube 1 to prevent slipping when the positioning rod 2 and the hollow tube 1 are bent.

[0038] A rubber pad 8 is fixedly arranged at the bottom of the clamping plate 11. The rubber pad 8 has good elasticity and friction, which can improve the fixing effect of the wire, prevent the wire from sliding or loosening during the bending process, and protect the wire.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A reactor coil bending tool, comprising a hollow tube (1) for sleeved on the free end of the coil conductor and a positioning rod (2) for resisting the conductor, characterized in that: The outer side of the positioning rod (2) is slidably connected to the inner wall of the hollow tube (1); a groove (10) is provided on the positioning rod (2); a first threaded hole is provided at one end of the hollow tube (1); a first clevis bolt (3) for limiting the positioning rod (2) is threadedly connected in the first threaded hole; the bottom end of the first clevis bolt (3) is located in the groove (10); A fixing mechanism, the fixing mechanism being arranged on the hollow tube (1) and being used for clamping the wire; A limiting mechanism is arranged on the hollow tube (1) and is used to limit the fixing mechanism.

2. The reactor coil bending tool according to claim 1, characterized in that: The fixing mechanism comprises a second clevis bolt (7) and an arc-shaped clamping plate (11); a second threaded hole is provided at the other end of the hollow tube (1); the second clevis bolt (7) is threadedly connected to the second threaded hole; and the top of the clamping plate (11) is rotatably connected to the bottom end of the second clevis bolt (7).

3. The reactor coil bending tool according to claim 1, characterized in that: The limiting mechanism comprises a guide rod (9) for limiting the position of the clamping plate (11); a circular hole is provided on the hollow tube (1); the outer side of the guide rod (9) is slidably connected to the inner wall of the circular hole; and the bottom end of the guide rod (9) is fixedly connected to the top of the clamping plate (11).

4. The reactor coil bending tool according to claim 1, characterized in that: A notch (12) is provided on one side of the hollow tube (1), a fixing plate (5) is fixedly provided on the inner wall of the notch (12), and a scale line (6) for measuring the length of the wire is fixedly provided on one side of the fixing plate (5).

5. The reactor coil bending tool according to claim 1, characterized in that: Both sides of the positioning rod (2) and the top of the hollow tube (1) are fixedly provided with first handles (4) for preventing slipping when the positioning rod (2) and the hollow tube (1) are bent.

6. The reactor coil bending tool according to claim 3, characterized in that: A rubber pad (8) is fixedly arranged at the bottom of the clamping plate (11) to improve the fixing effect.

7. The reactor coil bending tool according to claim 4, characterized in that: The fixing plate (5) is made of transparent acrylic material.

Citation Information

Patent Citations

  • Reactor coil bending tool

    CN221018419U