Battery thermal insulation system
By installing insulation bags and circulation modules outside the battery, the heated liquid medium is circulated and the battery is kept at the appropriate temperature, solving the problem of low temperatures resulting in reduced battery capacity and avoiding the risk of shortening battery life.
Patent Information
- Application Number
- CN202421515094.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Low temperatures lead to a reduced battery capacity and a reduced vehicle range. The existing technology solves the problem by increasing charging power, resulting in a shorter battery life.
Design a battery insulation system, including a battery box, a thermal bag and a circulation module. The insulation bag is surrounded by the outer periphery of the battery. The circulation module circulates the heated liquid medium into the insulation bag through the liquid storage tank, the liquid inlet pipe, the liquid outlet pipe, the circulation pump and the heater to keep the battery at an appropriate temperature.
By keeping the battery at a suitable temperature, the battery activity is avoided from being affected by the temperature, and the problem of low temperatures reducing battery capacity is solved, while not affecting the battery service life.
Smart Images

Figure CN222838915U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batteries, in particular to a battery heat preservation system. Background Art
[0002] As electric two-wheelers become more and more popular, vehicle endurance has become an important criterion for consumers to consider. However, the activity of the battery is seriously affected by temperature. In winter, due to the low temperature, the battery capacity is greatly reduced, resulting in a reduction in vehicle endurance, which in turn affects the user experience. The prior art generally solves the above problem by increasing the charging power, that is, the prior art generally increases the charging power so that the battery can be charged more, but increasing the charging power will reduce the battery life.
[0003] Therefore, the above problems need to be solved urgently. Utility Model Content
[0004] The utility model aims to provide a battery insulation system to solve the problem that the battery capacity is greatly reduced due to low temperature, thereby reducing the vehicle's cruising range, and avoid affecting the battery's service life.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] Battery insulation system, including:
[0007] A battery box, configured to load batteries, wherein the box body of the battery box is provided with a compartment;
[0008] A heat preservation bag is contained in the compartment, and is provided with a first liquid inlet and a first liquid outlet; and
[0009] The circulation module includes a liquid storage tank, a liquid inlet pipe, a liquid outlet pipe, a circulation pump and a heater, wherein the liquid storage tank is configured to store liquid medium, the liquid inlet pipe is connected between the first liquid inlet and the liquid storage tank, the liquid outlet pipe is connected between the first liquid outlet and the liquid storage tank, the circulation pump is configured to circulate the liquid medium between the liquid storage tank and the thermal insulation bag through the liquid inlet pipe and the liquid outlet pipe, and the heater is configured to heat the liquid medium.
[0010] Preferably, the insulation bag surrounds the outer circumference of the battery.
[0011] Preferably, the insulation bag is made of rubber material.
[0012] Preferably, the circulation module further comprises a cooler, and the cooler is configured to cool the liquid medium.
[0013] Preferably, the battery insulation system further comprises a temperature sensor, and the temperature sensor is configured to detect the temperature of the battery.
[0014] Preferably, the battery box comprises an upper cover and a lower bottom, the upper cover and the lower bottom are spliced together, the upper cover is provided with a first cavity, the lower bottom is provided with a second cavity, and the first cavity and the second cavity are spliced together to form the compartment.
[0015] Preferably, a second liquid inlet and a second liquid outlet are respectively provided on the upper cover and the lower base, the liquid inlet pipe passes through the second liquid inlet and is connected to the first liquid inlet, and the liquid outlet pipe passes through the second liquid outlet and is connected to the first liquid outlet.
[0016] Preferably, the upper cover and / or the lower bottom is provided with a wire outlet, and the wire outlet is configured to pass a wire.
[0017] Preferably, the upper cover and / or the lower base is provided with a wire card, and the wire card is configured to fix the wire.
[0018] Preferably, the lower bottom is provided with a plurality of partitions.
[0019] Beneficial effects of the utility model:
[0020] The utility model sets a heat preservation bag outside the battery and injects a liquid medium into the heat preservation bag through a circulation module. When the temperature is low, the heated liquid medium is injected into the heat preservation bag, so that the battery is in an environment with a suitable temperature, thereby preventing the activity of the battery from being affected by the temperature. That is, the utility model solves the problem of a significant reduction in battery capacity due to low temperature through a heat preservation bag and a circulation module, and does not change the battery charging mode, thereby ensuring that the vehicle's cruising range will not be reduced due to low temperature, thereby avoiding affecting the user's experience, and will not affect the battery's service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of a battery heat preservation system in an embodiment of the utility model;
[0022] Figure 2 is an exploded diagram of a battery heat preservation system in an embodiment of the utility model;
[0023] Figure 3 It is a structural schematic diagram of the upper cover in the embodiment of the utility model;
[0024] Figure 4 It is a bottom view of the upper cover in the embodiment of the utility model;
[0025] Figure 5It is a structural schematic diagram of the lower base in the embodiment of the utility model.
[0026] In the figure:
[0027] 100, battery; 210, battery box; 211, upper cover; 2111, first cavity; 2112, second liquid inlet; 2113, wire outlet; 2114, wire clip; 212, lower bottom; 2121, second cavity; 2122, second liquid outlet; 2123, partition; 220, insulation bag; 221, first liquid inlet; 222, first liquid outlet; 230, circulation module; 231, liquid storage tank; 232, liquid inlet pipe; 233, liquid outlet pipe; 240, temperature sensor. DETAILED DESCRIPTION
[0028] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0029] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0031] In the description of this embodiment, the terms "upper", "lower", "right", "left" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0032] See also Figures 1 to 5 The present embodiment provides a battery insulation system, which includes a battery box 210, an insulation bag 220 and a circulation module 230, wherein the battery box 210 is configured to load the battery 100, the box body of the battery box 210 is provided with a compartment, the insulation bag 220 is accommodated in the compartment, the insulation bag 220 is provided with a first liquid inlet 221 and a first liquid outlet 222, the circulation module 230 includes a liquid storage tank 231, a liquid inlet pipe 232, a liquid outlet pipe 233, a circulation pump (not shown in the figure) and a heater (not shown in the figure), the liquid storage tank 231 is configured to store a liquid medium, the liquid inlet pipe 232 is connected to the first liquid inlet 221 and the liquid storage tank 231, the liquid outlet pipe 233 is connected between the first liquid outlet 222 and the liquid storage tank 231, the circulation pump is configured to circulate the liquid medium between the liquid storage tank 231 and the insulation bag 220 through the liquid inlet pipe 232 and the liquid outlet pipe 233, and the heater is configured to heat the liquid medium. When the temperature is low, the insulation bag 220 can play a role in heat preservation. Specifically, the circulation pump can circulate the liquid medium heated by the heater between the liquid storage tank 231 and the insulation bag 220, so that the battery 100 can be placed in an environment with a suitable temperature, thereby preventing the activity of the battery 100 from being affected by the temperature.
[0033] Based on the above, this embodiment sets a heat preservation bag 220 outside the battery 100, and injects a liquid medium into the heat preservation bag 220 through the circulation module 230. When the temperature is low, the heated liquid medium is injected into the heat preservation bag 220, so that the battery 100 can be placed in an environment with a suitable temperature, thereby preventing the activity of the battery 100 from being affected by the temperature. That is, this embodiment solves the problem of a significant reduction in the capacity of the battery 100 due to low temperature through the heat preservation bag 220 and the circulation module 230, and does not change the charging mode of the battery 100, thereby ensuring that the vehicle's cruising range will not be reduced due to low temperature, so as to avoid affecting the user's experience, and will not affect the service life of the battery 100.
[0034] In addition, in an extremely cold environment, the insulation bag 220 can help the battery 100 to quickly recover temperature, thereby preventing the battery 100 from being unable to work normally due to the outside temperature being too low. That is, in this embodiment, the insulation bag 220 has not only the insulation function, but also the emergency heating function. In other words, this embodiment can also use the insulation bag 220 to enable the vehicle to start normally under extremely cold conditions.
[0035] Moreover, in extremely cold environments, the thermal insulation bag 220 can also prevent the battery 100 from freezing due to the freezing of the internal liquid. That is, in this embodiment, the thermal insulation bag 220 also has the function of preventing the battery 100 from frostbite. In other words, this embodiment can also prevent the battery 100 from being damaged in extremely cold environments through the thermal insulation bag 220.
[0036] It is worth noting that in this embodiment, the heater is arranged in the liquid storage tank 231, and the heater can be selected as an electric heating plate or an electric heating rod, etc., and there is no specific limitation on this in this embodiment. Moreover, since the specific structure of the heater is a prior art, it will not be elaborated in this embodiment.
[0037] In addition, since the specific structure of the circulation pump is also prior art, it will not be described in detail in this embodiment.
[0038] It is also worth noting that, in this embodiment, the liquid medium may be selected as a heat-conducting medium such as water or heat-conducting oil, and this is not specifically limited in this embodiment.
[0039] Based on the above, in this embodiment, the battery box 210 includes an upper cover 211 and a lower bottom 212, and the upper cover 211 and the lower bottom 212 are spliced to form the battery box 210. The upper cover 211 is provided with a first cavity 2111, and the lower bottom 212 is provided with a second cavity 2121. The first cavity 2111 and the second cavity 2121 are spliced to form a compartment, thereby facilitating the disassembly and assembly of the battery 100 and the thermal insulation bag 220.
[0040] It is understandable that the upper cover 211 and the lower base 212 may be connected by bolt connection or snap connection, etc., and this is not specifically limited in the present embodiment.
[0041] In addition, a second liquid inlet 2112 and a second liquid outlet 2122 are respectively provided on the upper cover 211 and the lower bottom 212, wherein the liquid inlet pipe 232 passes through the second liquid inlet 2112 and is connected to the first liquid inlet 221, while the liquid outlet pipe 233 passes through the second liquid outlet 2122 and is connected to the first liquid outlet 222. That is, in this embodiment, for the insulation bag 220, the first liquid inlet 221 is located above the first liquid outlet 222, so that the liquid medium injected into the insulation bag 220 from the first liquid inlet 221 can flow out from the first liquid outlet 222 under the action of gravity, thereby realizing the circulation of the liquid medium.
[0042] Furthermore, in this embodiment, the compartment surrounds the periphery of the battery 100, so that the insulation bag 220 surrounds the periphery of the battery 100, thereby ensuring that when the temperature is low, the battery 100 is surrounded by an environment with a suitable temperature, thereby more effectively preventing the activity of the battery 100 from being affected by the temperature.
[0043] Furthermore, the heat preservation bag 220 is made of rubber material, so as to prevent the battery 100 from being damaged due to external impact on the battery box 210.
[0044] In addition to the heater, the circulation module 230 also includes a cooler (not shown in the figure), which is also arranged in the liquid storage tank 231. The cooler is configured to cool the liquid medium. During the operation of the battery 100, when the temperature of the battery 100 is too high, the cooler can cool the liquid medium. The circulation pump can circulate the liquid medium cooled by the cooler between the liquid storage tank 231 and the insulation bag 220, so as to cool the battery 100 and prevent the battery 100 from overheating and affecting its service life.
[0045] Based on the above, the battery insulation system in this embodiment has insulation function, emergency heating function, function of preventing the battery 100 from being frozen and cooling function, among which the insulation function, emergency heating function and function of preventing the battery 100 from being frozen are realized by a heater, while the cooling function is realized by a cooler, thereby being able to ensure vehicle performance while fully improving the service life of the battery 100.
[0046] It is understandable that the cooler may be a tube-and-tube cooler or a plate cooler, etc., and this embodiment does not impose any specific restrictions thereto. Moreover, since the specific structure of the cooler is a prior art, this embodiment will not be described in detail therefor.
[0047] Based on the above, the battery insulation system further includes a temperature sensor 240 , which is configured to detect the temperature of the battery 100 , so that the heater and the cooler can be started according to the temperature adaptability of the battery 100 .
[0048] Specifically, the battery insulation system also includes a controller (not shown in the figure), and the temperature sensor 240, the heater and the cooler are all electrically connected to the controller. The controller can control the start-up of the heater or the cooler according to the detection information of the temperature sensor 240.
[0049] It is understandable that since the specific structure of the temperature sensor 240 is a prior art, it will not be described in detail in this embodiment.
[0050] Further, based on the above, the battery box 210 includes an upper cover 211 and a lower bottom 212, wherein the upper cover 211 is provided with a wire outlet 2113, and the wire outlet 2113 is configured to pass wires, and the wires specifically include a power line of the battery 100 and a signal line of the temperature sensor 240, etc. The wires can pass through the battery box 210 through the wire outlet 2113, thereby facilitating the arrangement of the wires.
[0051] Of course, in other optional embodiments, the wire outlet 2113 may be provided on the lower bottom 212 , or the wire outlet 2113 may be provided on both the upper cover 211 and the lower bottom 212 , and this embodiment does not impose any specific limitation on this.
[0052] Furthermore, the upper cover 211 is provided with a wire clip 2114 , and the wire clip 2114 is configured to fix the wires, thereby facilitating the arrangement of the wires inside the battery box 210 .
[0053] Of course, in other optional embodiments, the line card 2114 may be disposed on the lower base 212 , or the line card 2114 may be disposed on both the upper cover 211 and the lower base 212 , and this embodiment does not impose any specific limitation on this.
[0054] In addition, the lower bottom 212 is provided with a plurality of partitions 2123, so as to facilitate the placement of the batteries 100 in grids.
[0055] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. Battery insulation system, characterized in that: include: A battery box (210) configured to load a battery (100), wherein a box body of the battery box (210) is provided with a compartment; A heat preservation bag (220) is accommodated in the compartment, and the heat preservation bag (220) is provided with a first liquid inlet (221) and a first liquid outlet (222); and The circulation module (230) comprises a liquid storage tank (231), a liquid inlet pipe (232), a liquid outlet pipe (233), a circulation pump and a heater. The liquid storage tank (231) is configured to store a liquid medium. The liquid inlet pipe (232) is connected between the first liquid inlet (221) and the liquid storage tank (231). The liquid outlet pipe (233) is connected between the first liquid outlet (222) and the liquid storage tank (231). The circulation pump is configured to circulate the liquid medium between the liquid storage tank (231) and the thermal insulation bag (220) through the liquid inlet pipe (232) and the liquid outlet pipe (233). The heater is configured to heat the liquid medium.
2. The battery insulation system according to claim 1, characterized in that: The heat preservation bag (220) surrounds the outer circumference of the battery (100).
3. The battery insulation system according to claim 2, characterized in that: The heat-insulating bag (220) is made of rubber material.
4. The battery insulation system according to claim 1, characterized in that: The circulation module (230) further includes a cooler configured to cool the liquid medium.
5. The battery insulation system according to claim 4, characterized in that: The battery temperature preservation system further comprises a temperature sensor (240), wherein the temperature sensor (240) is configured to detect the temperature of the battery (100).
6. The battery insulation system according to claim 1, characterized in that: The battery box (210) comprises an upper cover (211) and a lower bottom (212); the upper cover (211) and the lower bottom (212) are spliced together; the upper cover (211) is provided with a first cavity (2111); the lower bottom (212) is provided with a second cavity (2121); the first cavity (2111) and the second cavity (2121) are spliced together to form the compartment.
7. The battery insulation system according to claim 6, characterized in that: A second liquid inlet (2112) and a second liquid outlet (2122) are respectively provided on the upper cover (211) and the lower base (212); the liquid inlet pipe (232) passes through the second liquid inlet (2112) and is in communication with the first liquid inlet (221); and the liquid outlet pipe (233) passes through the second liquid outlet (2122) and is in communication with the first liquid outlet (222).
8. The battery insulation system according to claim 6, characterized in that: The upper cover (211) and / or the lower base (212) are provided with a wire outlet (2113), and the wire outlet (2113) is configured to pass a wire.
9. The battery insulation system according to claim 6, characterized in that: The upper cover (211) and / or the lower base (212) are provided with a wire card (2114), and the wire card (2114) is configured to fix the wire.
10. The battery insulation system according to claim 6, characterized in that: The lower bottom (212) is provided with a plurality of partitions (2123).