Chelation reaction device for preparing water-soluble fertilizer

By designing a chelation reaction device for preparation of water-soluble fertilizers with stirring rollers, the problem of insufficient stirring and uniform mixing of water-soluble fertilizer components in the prior art is solved, and more efficient fertilizer mixing and better fertilizer quality are achieved.

CN222842109UActive Publication Date: 2025-05-09SICHUAN BESTLUCK CHEM
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Patent Information

Application Number
CN202421818084.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-09
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing reactors cannot fully stir and evenly mix various components during the production process of water-soluble fertilizers, resulting in a significant reduction in the overall quality and effectiveness of the fertilizer.

Method used

A chelating reaction device for the preparation of water-soluble fertilizers is designed, including a reactor, a storage barrel, a feed pipe and a stirring roller. The movable rod and a gear system are driven by the motor to drive the stirring roller to rotate to achieve full mixing of fertilizers.

Benefits of technology

The water-soluble fertilizer components are achieved more fully, the overall quality and effectiveness of the fertilizer are improved, the labor intensity of staff is reduced, and the work efficiency is improved.

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Abstract

The utility model relates to the technical field of reaction kettles, and discloses a chelation reaction device for preparing a water-soluble fertilizer, which comprises a reaction kettle, the top of the reaction kettle is provided with a feeding hole, the top of the reaction kettle is fixedly connected with a material storage barrel, the top of the material storage barrel is fixedly connected with a feeding hole, the bottom of the material storage barrel is fixedly connected with a feeding pipe, and the feeding pipe is fixedly connected with the feeding hole. The bottom of the feeding pipe is fixedly connected to the top of the reaction kettle, a first movable rod and a second movable rod are rotationally connected to the middle of the reaction kettle, a plurality of stirring rollers are fixedly connected to the periphery of the first movable rod and the periphery of the second movable rod, a first gear is fixedly connected to the top of the second movable rod, and a second gear is fixedly connected to the top of the second movable rod. The top of the first movable rod is fixedly connected with a second gear. According to the fertilizer mixing device disclosed by the utility model, under the mutual cooperation of the motor, the movable rod II, the gear I, the movable rod I, the stirring roller and other structures, the fertilizer can be more sufficiently mixed conveniently, meanwhile, the working efficiency is improved, and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a chelating reaction device for preparing water-soluble fertilizers. Background Art

[0002] Water-soluble fertilizer is a compound fertilizer that can be completely dissolved in water. Its ingredients include nitrogen, phosphorus, potassium and other macroelements, as well as calcium, magnesium, trace elements, amino acids, humic acid and alginic acid. Compared with traditional superphosphate and granulated compound fertilizers, water-soluble fertilizers have obvious advantages. First of all, water-soluble fertilizers are fast-acting and can be quickly absorbed and utilized by crops. It has excellent water solubility, no residue, and can be completely dissolved in water to ensure the full release and uniform distribution of nutrients. In addition, water-soluble fertilizers can be directly applied to crops through irrigation systems or foliar spraying. They can be absorbed by the roots and through the leaves, which improves the utilization rate and effect of fertilizers. Due to its residue-free characteristics, it will not accumulate in the soil, is environmentally friendly, and reduces damage to the soil structure. This excellent performance of water-soluble fertilizers makes it an indispensable part of modern agricultural production, effectively improving the growth rate and yield of crops and meeting the needs of modern efficient agriculture.

[0003] In the production process of water-soluble fertilizers, the reactors in the prior art often cannot fully stir and evenly mix the various components, which can lead to a series of serious problems. Since the components of water-soluble fertilizers include a large number of elements such as nitrogen, phosphorus, and potassium, as well as multiple components such as calcium, magnesium, trace elements, amino acids, humic acid, and alginic acid, if these components cannot be evenly mixed, the overall quality and effectiveness of the fertilizer will be greatly reduced. In actual use, this unevenly mixed water-soluble fertilizer will have multiple impacts. First, crops may suffer from phytotoxicity during the absorption process due to excessive concentrations of certain nutrients. For example, in vegetable cultivation, if the nitrogen content in certain areas of the fertilizer is too high, it may cause the leaves of the vegetables to be thick but easy to break, and the root system to be poorly developed, affecting overall growth. On the contrary, if the phosphorus content in certain areas is insufficient, it may cause poor flowering of crops and delayed fruit development, directly affecting yield and quality. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a chelating reaction device for preparing water-soluble fertilizers, aiming to improve the problem in the prior art that various components cannot be fully stirred and evenly mixed, thereby greatly reducing the overall quality and effectiveness of the fertilizer.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A chelating reaction device for preparing water-soluble fertilizers comprises a reactor, wherein a feed hole is provided on the top of the reactor, a storage barrel is fixedly connected to the top of the reactor, a feed port is fixedly connected to the top of the storage barrel, a feed pipe is fixedly connected to the bottom of the storage barrel, the bottom of the feed pipe is fixedly connected to the top of the reactor, a movable rod 1 and a movable rod 2 are rotatably connected to the middle of the reactor, a plurality of stirring rollers are fixedly connected to the outer peripheries of the movable rod 1 and the movable rod 2, a gear 1 is fixedly connected to the top of the movable rod 2, a gear 2 is fixedly connected to the top of the movable rod 1, the gear 2 and the gear 1 are meshed with each other, a connecting plate is fixedly connected to the bottom of the movable rod 2, brushes are fixedly connected to both ends of the connecting plate, a driving assembly is provided on the top of the reactor, and the driving assembly is used to drive the movable rod 2 to rotate;

[0007] As a further description of the above technical solution:

[0008] The driving assembly comprises a fixing frame, the fixing frame is fixedly connected to the top of the reactor, a motor is fixedly connected to the middle of the fixing frame, and one end of the movable rod 2 is fixedly connected to the output end of the motor;

[0009] As a further description of the above technical solution:

[0010] The outside of the feed pipe is fixedly connected to a drawing pipe, the inside of the feed pipe is fixedly connected to a quantitative block, the middle of the quantitative block is fixedly connected to a tension spring, the end of the tension spring away from the quantitative block is fixedly connected to a sealing gasket, the top of the sealing gasket is fixedly connected to a baffle, the top of the sealing gasket is fixedly connected to a telescopic rod, the end of the telescopic rod away from the sealing gasket is fixedly connected to the inside of the quantitative block, and a power assembly is provided on the top of the reactor, and the power assembly is used to drive the baffle and the sealing gasket to move;

[0011] As a further description of the above technical solution:

[0012] The power assembly comprises a cylinder, which is fixedly connected to the top of the reactor, and a moving block is fixedly connected to the output end of the cylinder, and the moving block is slidably connected to the middle of the material extraction pipe;

[0013] As a further description of the above technical solution:

[0014] The outer side of the reactor is fixedly connected with a discharge pipe, and the middle part of the discharge pipe is fixedly connected with a valve;

[0015] As a further description of the above technical solution:

[0016] The outer peripheries of the movable rod 2 and the movable rod 1 are fixedly connected to the limiting blocks;

[0017] As a further description of the above technical solution:

[0018] The telescopic rod and the tension spring are both provided in plurality, and the plurality of telescopic rods are respectively sleeved on the outer circumference of the plurality of tension springs;

[0019] As a further description of the above technical solution:

[0020] The bottom of the reactor is fixedly connected with a base, the bottom of the base is fixedly connected with a plurality of anti-skid pads, and the top of the base is fixedly connected with a limiting frame.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the movable rod 2 is driven to rotate by a motor, and when the movable rod 2 rotates, the gear 1 is driven to rotate at the same time, and when the gear 1 rotates, the gear 2 is driven to mesh and rotate, and when the gear 2 rotates, the movable rod 1 is driven to rotate at the same time, and when the movable rod 1 and the movable rod 2 rotate at the same time, multiple stirring rollers are driven to move, so that the fertilizer can be mixed more fully, while improving work efficiency and reducing the labor intensity of the staff.

[0023] 2. In the utility model, the moving block is driven to move by the cylinder. When the moving block moves, the air in the middle of the feed pipe is drawn through the valve, thereby generating negative pressure. When the negative pressure is generated, the sealing pad and the baffle are driven to move, so that the fertilizer falls into the middle of the feed pipe through the storage barrel. When the fertilizer falls into the middle of the feed pipe, the cylinder drives the moving block to move to one side, thereby squeezing the fertilizer, so that the fertilizer falls into the interior of the reactor, thereby facilitating more sufficient and effective mixing of the fertilizer, while reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a chelating reaction device for preparing a water-soluble fertilizer proposed in the utility model;

[0025] Figure 2 This is a structural schematic diagram of a feed port of a chelating reaction device for preparing a water-soluble fertilizer proposed in the utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the feed hole of the chelating reaction device for preparing water-soluble fertilizers proposed in the utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the stirring roller of the chelating reaction device for preparing water-soluble fertilizers proposed in the utility model;

[0028] Figure 5This is a schematic diagram of the structure of the electric push rod of the chelating reaction device for preparing water-soluble fertilizers proposed in the utility model;

[0029] Figure 6 The utility model discloses a schematic diagram of the structure of a tension spring of a chelating reaction device for preparing water-soluble fertilizers.

[0030] Legend:

[0031] 1. Reactor; 2. Base; 3. Anti-skid mat; 4. Limiting frame; 5. Discharge pipe; 6. Valve; 7. Storage barrel; 8. Feed inlet; 9. Feed pipe; 10. Extraction pipe; 11. Cylinder; 12. Fixed frame; 13. Motor; 14. Gear 1; 15. Gear 2; 16. Limiting block; 17. Feed hole; 18. Movable rod 1; 19. Movable rod 2; 20. Stirring roller; 21. Connecting plate; 22. Brush; 23. Moving block; 24. Dosing block; 25. Sealing pad; 26. Baffle; 27. Tension spring; 28. Telescopic rod. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1 , Figure 3 and Figure 4 The utility model provides an embodiment: a chelating reaction device for preparing water-soluble fertilizers, comprising a reactor 1, a feed hole 17 is provided on the top of the reactor 1, a storage barrel 7 is fixedly connected to the top of the reactor 1, the storage barrel 7 can store fertilizers conveniently, so that it can be convenient for the next use, a feed port 8 is fixedly connected to the top of the storage barrel 7, a feed pipe 9 is fixedly connected to the bottom of the storage barrel 7, the feed hole 17 can be conveniently connected to the feed pipe 9, so that the fertilizer falls into the reactor 1, and the bottom of the feed pipe 9 Fixedly connected to the top of the reactor 1, the feed pipe 9 can conveniently connect the storage barrel 7 and the reactor 1. The middle part of the reactor 1 is rotatably connected with a movable rod 18 and a movable rod 2 19. The outer peripheries of the movable rod 18 and the movable rod 2 19 are fixedly connected with a plurality of stirring rollers 20. When the movable rod 18 and the movable rod 2 19 rotate at the same time, the plurality of stirring rollers 20 will be driven to move, so that the fertilizer can be more fully mixed, while improving work efficiency and reducing the labor intensity of the staff.

[0034] Reference Figure 3 and Figure 4The top of the movable rod 19 is fixedly connected with a gear 14. When the movable rod 19 rotates, the gear 14 will be driven to move at the same time. The top of the movable rod 18 is fixedly connected with a gear 215. The gear 215 and the gear 14 are meshed with each other. When the gear 14 rotates, the gear 215 will be driven to rotate at the same time, and when the gear 215 rotates, the movable rod 18 will be driven to rotate. The bottom of the movable rod 19 is fixedly connected with a connecting plate 21. Both ends of the connecting plate 21 are fixedly connected with brushes 22. When the movable rod 19 rotates, the connecting plate 21 will be driven to rotate. When the connecting plate 21 rotates, the brush 22 will be driven to move. When the brush 22 moves, the inner wall of the reactor 1 can be cleaned conveniently, thereby preventing the fertilizer from sticking to the inner wall of the reactor 1.

[0035] Reference Figure 3 and Figure 4 A driving assembly is provided on the top of the reactor 1, and the driving assembly is used to drive the movable rod 19 to rotate. The driving assembly includes a fixed frame 12, and the fixed frame 12 is fixedly connected to the top of the reactor 1. A motor 13 is fixedly connected to the middle of the fixed frame 12. The fixed frame 12 can conveniently support and fix the motor 13, so that the motor 13 can work better. One end of the movable rod 19 is fixedly connected to the output end of the motor 13. When the motor 13 is working, it can conveniently drive the movable rod 19 to rotate.

[0036] Reference Figure 5 and Figure 6 The outside of the feed pipe 9 is fixedly connected with a pumping pipe 10, and the inside of the feed pipe 9 is fixedly connected with a quantitative block 24. The two quantitative blocks 24 can conveniently discharge fertilizer quantitatively. A tension spring 27 is fixedly connected to the middle of the quantitative block 24. The end of the tension spring 27 away from the quantitative block 24 is fixedly connected with a sealing gasket 25. The top of the sealing gasket 25 is fixedly connected with a baffle 26. The sealing gasket 25 and the baffle 26 can conveniently block the fertilizer, thereby facilitating the control of the fertilizer, thereby making the fertilizer mixed more fully, and reducing the labor intensity of the staff. The top of the sealing gasket 25 is fixedly connected with a telescopic rod 28, and the end of the telescopic rod 28 away from the sealing gasket 25 is fixedly connected to the inside of the quantitative block 24. The telescopic rod 28 and the tension spring 27 can conveniently pull the sealing gasket 25 and the baffle 26 to move. A power assembly is provided on the top of the reactor 1, and the power assembly is used to drive the baffle 26 and the sealing gasket 25 to move.

[0037] Reference Figure 2 and Figure 5The power assembly includes a cylinder 11, which is fixedly connected to the top of the reactor 1. A moving block 23 is fixedly connected to the output end of the cylinder 11. When the cylinder 11 is working, it will drive the moving block 23 to move. The moving block 23 is slidably connected to the middle of the extraction pipe 10. When the moving block 23 moves, it will squeeze the fertilizer so that the fertilizer falls into the interior of the reactor 1.

[0038] Reference Figure 1 , Figure 4 and Figure 6 The outer side of the reactor 1 is fixedly connected with a discharge pipe 5, and the middle part of the discharge pipe 5 is fixedly connected with a valve 6. The discharge pipe 5 can conveniently discharge the mixed waste, and the valve 6 can facilitate the staff to control the discharge pipe 5 to open or close. The outer peripheries of the movable rod 2 19 and the movable rod 1 18 are fixedly connected with a limiting block 16, and the limiting block 16 can conveniently limit the movable rod 1 18 and the movable rod 2 19, thereby preventing the movable rod 1 18 and the movable rod 2 19 from deviating when rotating. A plurality of telescopic rods 28 and tension springs 27 are provided, and the plurality of telescopic rods 28 are respectively sleeved on the outer peripheries of the plurality of tension springs 27. The bottom of the reactor 1 is fixedly connected with a base 2, and the base 2 can conveniently support and fix the reactor 1, thereby making the reactor 1 more stable. The bottom of the base 2 is fixedly connected with a plurality of anti-slip pads 3, and the top of the base 2 is fixedly connected with a limiting frame 4, and the limiting frame 4 can conveniently further protect the reactor 1.

[0039] Working principle: when the water-soluble fertilizer is mixed, the motor 13 will work, and when the motor 13 works, it will drive the movable rod 2 19 to rotate, and when the movable rod 2 19 rotates, it will drive the gear 14 to rotate at the same time, and when the gear 14 rotates, it will drive the gear 2 15 to mesh and rotate, and when the gear 2 15 rotates, it will drive the movable rod 1 18 to rotate at the same time, and when the movable rod 18 and the movable rod 2 19 rotate at the same time, they will drive multiple stirring rollers 20 to move, so that the fertilizer can be mixed more fully, and when the movable rod 2 19 rotates, it will drive the connecting plate 21 to rotate, and when the connecting plate 21 rotates, it will drive the two brushes 22 to move, and when the two brushes 22 move, the inner wall of the reactor 1 can be cleaned conveniently, thereby preventing the fertilizer from sticking to the inner wall of the reactor 1.

[0040] When quantitative feeding is required, the cylinder 11 will work, and when the cylinder 11 works, it will drive the moving block 23 to move. When the moving block 23 moves, it will draw the air in the middle of the feed pipe 9 through the valve 6, thereby generating negative pressure. When the negative pressure is generated, it will drive the sealing gasket 25 and the baffle 26 to move, so that the material falls into the middle of the feed pipe 9 through the storage barrel 7. After the material falls into the middle of the feed pipe 9, the cylinder 11 will drive the moving block 23 to move to one side, thereby squeezing the material, so that the material falls into the interior of the reactor 1.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A chelating reaction device for preparing a water-soluble fertilizer, comprising a reaction kettle (1), characterized in that: The top of the reactor (1) is provided with a feed hole (17), the top of the reactor (1) is fixedly connected to a storage barrel (7), the top of the storage barrel (7) is fixedly connected to a feed port (8), the bottom of the storage barrel (7) is fixedly connected to a feed pipe (9), the bottom of the feed pipe (9) is fixedly connected to the top of the reactor (1), and the middle of the reactor (1) is rotatably connected to a movable rod 1 (18) and a movable rod 2 (19), the outer peripheries of the movable rod 1 (18) and the movable rod 2 (19) are fixedly connected. A plurality of stirring rollers (20) are connected, the top of the movable rod 2 (19) is fixedly connected to a gear 1 (14), the top of the movable rod 1 (18) is fixedly connected to a gear 2 (15), the gear 2 (15) and the gear 1 (14) are meshed with each other, the bottom of the movable rod 2 (19) is fixedly connected to a connecting plate (21), both ends of the connecting plate (21) are fixedly connected to brushes (22), and a driving assembly is provided on the top of the reactor (1), the driving assembly is used to drive the movable rod 2 (19) to rotate.

2. The chelating reaction device for preparing water-soluble fertilizer according to claim 1, characterized in that: The driving assembly comprises a fixed frame (12), the fixed frame (12) is fixedly connected to the top of the reaction kettle (1), a motor (13) is fixedly connected to the middle of the fixed frame (12), and one end of the movable rod (19) is fixedly connected to the output end of the motor (13).

3. The chelating reaction device for preparing water-soluble fertilizer according to claim 1, characterized in that: The outer side of the feed pipe (9) is fixedly connected to a pumping pipe (10), the inside of the feed pipe (9) is fixedly connected to a quantitative block (24), the middle of the quantitative block (24) is fixedly connected to a tension spring (27), the end of the tension spring (27) away from the quantitative block (24) is fixedly connected to a sealing gasket (25), the top of the sealing gasket (25) is fixedly connected to a baffle (26), the top of the sealing gasket (25) is fixedly connected to a telescopic rod (28), the end of the telescopic rod (28) away from the sealing gasket (25) is fixedly connected to the inside of the quantitative block (24), and a power assembly is provided on the top of the reactor (1), and the power assembly is used to drive the baffle (26) and the sealing gasket (25) to move.

4. The chelating reaction device for preparing water-soluble fertilizer according to claim 3, characterized in that: The power assembly comprises a cylinder (11), wherein the cylinder (11) is fixedly connected to the top of the reaction kettle (1), and a moving block (23) is fixedly connected to the output end of the cylinder (11), and the moving block (23) is slidably connected to the middle of the extraction pipe (10).

5. The chelating reaction device for preparing water-soluble fertilizer according to claim 1, characterized in that: A discharge pipe (5) is fixedly connected to the outside of the reaction kettle (1), and a valve (6) is fixedly connected to the middle of the discharge pipe (5).

6. The chelating reaction device for preparing water-soluble fertilizer according to claim 1, characterized in that: The outer peripheries of the movable rod 2 (19) and the movable rod 1 (18) are both fixedly connected to the limiting block (16).

7. The chelating reaction device for preparing water-soluble fertilizer according to claim 3, characterized in that: The telescopic rod (28) and the tension spring (27) are both provided in plurality, and the plurality of telescopic rods (28) are respectively sleeved on the outer circumference of the plurality of tension springs (27).

8. The chelating reaction device for preparing water-soluble fertilizer according to claim 1, characterized in that: The bottom of the reaction kettle (1) is fixedly connected to a base (2), the bottom of the base (2) is fixedly connected to a plurality of anti-slip pads (3), and the top of the base (2) is fixedly connected to a limiting frame (4).