Industrial fan robot clamping device based on MES system control

Abstract

The utility model discloses an industrial fan robot clamping device based on MES system control, and relates to the technical field of fan production equipment, the industrial fan robot clamping device comprises a connecting frame, the connecting frame is connected with a signal receiving controller, the signal receiving controller is electrically connected with an MES system, the connecting frame is connected with a position adjusting mechanism, and the position adjusting mechanism is electrically connected with the MES system. The position adjusting mechanism is connected with the mounting plate, the mounting plate is connected with the power mechanism, the power mechanism is connected with the clamping block, and the position adjusting mechanism and the power mechanism are both electrically connected with the signal receiving controller. The MES system can collect and monitor real-time data of processed products, transmit product data, quality data, production operation conditions, faults and the like of each device of the fan production system to the switch in real time, further transmit the product data, the quality data, the production operation conditions, the faults and the like to the MES server and the database server, and carry out statistics and recording. And self-adaptive adjustment control execution is realized through reasoning decision analysis.

Description

Technical Field

[0001] The utility model relates to the technical field of fan production equipment, in particular to an industrial fan robot clamping device based on MES system control. Background Art

[0002] Traditional fan production is divided into three major processes: base shell production, fan blade production, and upper cover production. Currently, more and more companies are using semi-automatic or automated production methods. Their production mode, from planning to material transportation and information transmission, all adopts manual methods, resulting in a large number of personnel in each process. In addition, traditional fan production methods are often decentralized, with each department operating independently, and communication and information exchange are not smooth. As modern customers have higher and higher requirements for product customization, the demand for real-time customized production and mixed-line production of products is becoming more and more urgent. The advancement of fan technology requires the association of product parameters between different processes. This demand cannot be met in previous production lines, and customized manufacturing can only be carried out after large-scale single production, which affects product delivery time and increases costs.

[0003] Therefore, there is an urgent need for an industrial fan robot clamping device based on MES system control to solve the above problems. Utility Model Content

[0004] The purpose of the embodiment of the utility model is to provide an industrial fan robot clamping device based on MES system control to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An industrial fan robot clamping device based on MES system control comprises a connecting frame, wherein the connecting frame is connected to a signal receiving controller, the signal receiving controller is electrically connected to the MES system, the connecting frame is connected to a position adjustment mechanism, the position adjustment mechanism is connected to a mounting plate, the mounting plate is connected to a power mechanism, the power mechanism is connected to a clamping block, and the position adjustment mechanism and the power mechanism are both electrically connected to the signal receiving controller.

[0007] As a further solution of the utility model: the position adjustment mechanism includes:

[0008] A driving member 1 is connected to the connecting frame and is connected to the signal receiving controller by wire;

[0009] A threaded rod connected to an output end of the driving member and rotatably connected to the connecting frame;

[0010] The sliding mounting block is threadedly connected to the threaded rod and is slidingly connected to the connecting frame. The sliding mounting block is connected to the mounting plate.

[0011] As a further solution of the utility model: the power mechanism includes:

[0012] A second driving member is connected to the mounting plate and is electrically connected to the signal receiving controller;

[0013] A bidirectional threaded rod is connected to the second output end of the driving member and is rotatably connected to the mounting plate;

[0014] Sliding sleeves, the sliding sleeves are provided with two groups and are symmetrically threadedly connected to the bidirectional threaded rods, and the sliding sleeves are slidably connected to the mounting plate;

[0015] The connecting block is connected to the sliding sleeve and the clamping block.

[0016] As a further solution of the utility model: the MES system includes: a PLC module, a field information acquisition module, a video acquisition module, a real-time data receiving module and a WEB client module;

[0017] The PLC module is provided with a module power supply, a CPU and a memory;

[0018] The on-site information collection module is equipped with machine vision, light source system, and light source controller, which are used to collect data information on the production site;

[0019] The WEB client module includes a computer host and a display;

[0020] The video acquisition module is used to collect production site videos;

[0021] The real-time data receiving module is used to receive and process the real-time data of the processed products.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] 1. The fixture can be adaptively adjusted according to the product information associated with the MES system through the driver 1 and the driver 2;

[0024] 2. The MES system can collect and monitor the real-time data of processed products, and transmit the product data, quality data, production operation status, faults, etc. of each equipment in the fan production system to the switch in real time, and further transmit it to the MES server and database server, and perform statistics and records, and realize adaptive adjustment and control execution through reasoning decision analysis. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The present invention is a schematic structural diagram of an industrial fan robot clamping device based on MES system control in an embodiment of the present invention.

[0026] Figure 2 It is a structural schematic diagram of the power mechanism in the embodiment of the utility model.

[0027] Figure 3 It is a structural block diagram of the MES system in the embodiment of the utility model.

[0028] Figure 4 This is a flowchart of the working process in the embodiment of the present utility model.

[0029] In the figure: 1, connecting frame; 2, driving member 1; 3, threaded rod; 4, sliding mounting block; 5, mounting plate; 6, driving member 2; 7, bidirectional threaded rod; 8, sliding sleeve; 9, connecting block; 10, clamping block; 11, signal receiving controller. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the present utility model embodiment, please refer to Figures 1 to 4 An industrial fan robot clamping device based on MES system control includes a connecting frame 1, the connecting frame 1 is connected to a signal receiving controller 11, the signal receiving controller 11 is electrically connected to the MES system, the connecting frame 1 is connected to a position adjustment mechanism, the position adjustment mechanism is connected to a mounting plate 5, the mounting plate 5 is connected to a power mechanism, the power mechanism is connected to a clamping block 10, and the position adjustment mechanism and the power mechanism are both electrically connected to the signal receiving controller 11.

[0032] The MES system queries the robot data of the workstation based on the collected product model and information, and transmits the data to the position adjustment mechanism and power mechanism. The position adjustment mechanism and power mechanism convert the data into appropriate pulses and torques to automatically grasp the required parts and automatically adjust the fixture.

[0033] As an embodiment of the present invention, please refer to Figure 1 and Figure 2 , the position adjustment mechanism comprises:

[0034] A driving member 2 is connected to the connecting frame 1 and is connected to the signal receiving controller 11 by wires;

[0035] The threaded rod 3 is connected to the output end of the driving member 2 and is rotatably connected to the connecting frame 1;

[0036] The sliding mounting block 4 is threadedly connected to the threaded rod 3 and is slidingly connected to the connecting frame 1 . The sliding mounting block 4 is connected to the mounting plate 5 .

[0037] The driving member 2 drives the threaded rod 3 to rotate, the threaded rod 3 drives the sliding mounting block 4 to move laterally along the connecting frame 1, and the sliding mounting block 4 drives the mounting plate 5 to move laterally, thereby adjusting the position of the clamping block 10. The driving member 2 can be a stepping motor, a servo motor, etc.

[0038] As an embodiment of the present invention, please refer to Figure 1 and Figure 2 , the power mechanism comprises:

[0039] The second driving member 6 is connected to the mounting plate 5 and is electrically connected to the signal receiving controller 11;

[0040] The bidirectional threaded rod 7 is connected to the output end of the second driving member 6 and is rotatably connected to the mounting plate 5;

[0041] The sliding sleeve 8 is provided with two groups and is symmetrically threadedly connected to the bidirectional threaded rod 7. The sliding sleeve 8 is slidably connected to the mounting plate 5;

[0042] The connecting block 9 is connected to the sliding sleeve 8 and to the clamping block 10 .

[0043] The second driving member 6 drives the bidirectional threaded rod 7 to rotate, and the bidirectional threaded rod 7 drives the two sets of sliding sleeves 8 to move relative to or toward each other along the mounting plate 5, thereby driving the two sets of clamping blocks 10 to move to clamp or put down the product. The second driving member 6 can be a stepper motor, a servo motor, etc.

[0044] As an embodiment of the present invention, please refer to Figure 3 , the MES system includes: a PLC module, a field information acquisition module, a video acquisition module, a real-time data receiving module and a WEB client module;

[0045] The PLC module is provided with a module power supply, a CPU and a memory;

[0046] The on-site information collection module is equipped with machine vision, light source system, and light source controller, which are used to collect data information on the production site;

[0047] The WEB client module includes a computer host and a display;

[0048] The video acquisition module is used to collect production site videos;

[0049] The real-time data receiving module is used to receive and process the real-time data of the processed products.

[0050] The working principle of the utility model is: through the on-site information collection module and the video collection module, the real-time data of the processed products can be collected and monitored. The MES system will analyze the processing accuracy feedback of the order process, and realize adaptive adjustment control execution through reasoning decision analysis. It will also give the process benchmark adjustment analysis results of the subsequent links and realize control execution based on the accuracy data of the previous links in the order workpiece processing process.

[0051] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0052] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An industrial fan robot clamping device based on MES system control, characterized in that: It includes a connecting frame, which is connected to a signal receiving controller, which is electrically connected to an MES system, the connecting frame is connected to a position adjustment mechanism, which is connected to a mounting plate, which is connected to a power mechanism, which is connected to a clamping block, and both the position adjustment mechanism and the power mechanism are electrically connected to the signal receiving controller.

2. According to the MES system control-based industrial fan robot clamping device according to claim 1, it is characterized in that: The position adjustment mechanism comprises: A driving member 1 is connected to the connecting frame and is connected to the signal receiving controller by wire; The threaded rod is connected to an output end of the driving member and is rotatably connected to the connecting frame; The sliding mounting block is threadedly connected to the threaded rod and is slidingly connected to the connecting frame. The sliding mounting block is connected to the mounting plate.

3. The industrial fan robot clamping device based on MES system control according to claim 2 is characterized in that: The power mechanism comprises: A second driving member is connected to the mounting plate and is electrically connected to the signal receiving controller; A bidirectional threaded rod is connected to the second output end of the driving member and is rotatably connected to the mounting plate; Sliding sleeves, the sliding sleeves are provided with two groups and are symmetrically threadedly connected to the bidirectional threaded rods, and the sliding sleeves are slidably connected to the mounting plate; The connecting block is connected to the sliding sleeve and the clamping block.

4. The industrial fan robot clamping device based on MES system control according to claim 1 is characterized in that: The MES system includes: a PLC module, a field information acquisition module, a video acquisition module, a real-time data receiving module and a WEB client module; The PLC module is provided with a module power supply, a CPU and a memory; The on-site information collection module is equipped with machine vision, light source system, and light source controller, which are used to collect data information on the production site; The WEB client module includes a computer host and a display; The video acquisition module is used to collect production site videos; The real-time data receiving module is used to receive and process the real-time data of the processed products.

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