Slurry-wrapped meat strip dispersing and discharging hopper

By designing a dispersion hopper for slurry wrapping meat strips, the uniform release and delivery of meat strips is achieved by using the cut-off roller and motor, the problem of inefficient transfer of meat strips to the transport belt after slurry is solved, and production efficiency is improved and manpower is saved.

CN222845934UActive Publication Date: 2025-05-09GOLDEN LOUIS (TANGSHAN CAOFEIDIAN) FOOD CO LTD
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Patent Information

Application Number
CN202421891025.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-09
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The transfer of sizing meat strips to the transport belt is inefficient and requires multiple workers to pick them up, resulting in limited production speed.

Method used

A slurry meat strip dispersion hopper is designed, including a frame, bucket compartment and feeding roller. The feeding roller is driven to rotate by a motor to unload the feeding chamber and achieve uniform release of materials.

Benefits of technology

By replacing labor with mechanization, the uniform release and delivery of meat strips is achieved, a large amount of manpower investment is saved, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A hopper bin is fixedly installed on the upper portion of a machine frame, the hopper bin is composed of a front side plate, a rear side plate, a left side plate and a right side plate, a long-strip-shaped rectangular discharging opening is formed in the bottom of the hopper bin, and the left side plate and the right side plate of the hopper bin are triangular and parallel to each other. A plurality of slotted holes are synchronously formed in the lower ends of the front side plate and the rear side plate; the two sides of the front side plate and the rear side plate are in sealing connection with the left side plate and the right side plate; the material cutting roller comprises a roller shaft and is installed on the lower portion of the rack, the two ends of the roller shaft are rotationally connected with the rack, the diameter of the roller shaft is matched with the long-strip-shaped rectangular discharging opening, and a plurality of pusher dogs are arranged on the surface of the roller shaft in the radial direction. The material cutting roller pusher dog corresponds to the slotted hole; according to the utility model, the hopper is used for temporarily containing materials, the material cutting roller is used for controlling the discharging speed, so that the materials can be uniformly released, and manpower is replaced by machinery, so that a large amount of human input is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of food processing equipment, and in particular relates to a dispersing hopper for battered meat strips. Background Art

[0002] To make the semi-finished fried chicken strips and fried chicken nuggets, the chicken is first cut into strips or nuggets, and then coated with batter to make the surface of the chicken adhere to a layer of sticky batter so that it can better adhere to the bran. After low-temperature frying, the chicken strips can be packaged as finished products. After one frying, the chicken strips and nuggets are basically shaped and the bran on the surface becomes crispy, which can effectively increase the taste of the food and is deeply loved by consumers.

[0003] In the production line, chicken strips and chicken nuggets are coated with batter in batches and piles and put into the battering machine. After leaving the battering machine, the products are released into the food trough. In the prior art, it is necessary to manually place the battered food meat strips evenly on the conveyor belt and put them into the "bran coating" process through the conveyor belt. The manual picking capacity is low, and in order to ensure the production speed, multiple workers are often required to be deployed at this work node. Utility Model Content

[0004] The technical problem to be solved by the utility model is the low working efficiency of transferring the starched meat strips to the conveyor belt.

[0005] The utility model solves the above problems and adopts the following technical solutions:

[0006] A dispersing hopper for discharging battered meat strips comprises a frame and a bucket, a material cutting roller is installed in a material discharge port of the bucket, a motor is installed at one end of the material cutting roller, and the material cutting roller rotates to discharge the bucket, and the bucket is fixedly installed on the upper part of the frame, the bucket is composed of a front side plate, a rear side plate, a left side plate and a right side plate, and the bottom forms a long rectangular material discharge port, the left side plate and the right side plate of the bucket are triangular, and the two plates are parallel; the front side plate and the rear side plate of the bucket are rectangular, and the two sides are sealed with the left side plate and the right side plate; the lower ends of the front side plate and the rear side plate are synchronously provided with a plurality of slots; the material cutting roller comprises a roller shaft, which is installed at the lower part of the frame, and the two ends of the roller shaft are rotatably connected to the frame, the diameter of the roller shaft is adapted to the long rectangular material discharge port, and a plurality of claws are radially arranged on the surface of the roller shaft; the claws of the material cutting roller correspond to the slots; the motor is installed on one side of the frame, and its output shaft is fixedly connected to one end of the roller shaft.

[0007] Compared with the prior art, the utility model adopting the above structure has the following beneficial effects:

[0008] The utility model temporarily holds materials in a bucket and controls the discharging speed through a material cutting roller, so that the materials can be released evenly, and mechanical work is used instead of manual work, thus saving a lot of manpower input.

[0009] As a preferred embodiment, a further technical solution of the above structure is:

[0010] Optionally, the pusher claw adopts a straight rib or an arc rod.

[0011] The beneficial effects obtained by the above features are as follows: the straight ribs can achieve the basic purpose of pulling out meat strips or meat chunks, and are easy to manufacture; the arc rods can make the driven materials move further toward the middle of the rods, thus bringing out more materials and achieving higher discharging efficiency.

[0012] Optionally, the pusher claw is a rod with a teardrop-shaped cross section, a wide side of which is located in front of the material cutting roller in the rotation direction, and a narrow side of which is located in the rear of the material cutting roller in the rotation direction.

[0013] The beneficial effects obtained by the above features are as follows: the wide front part of this shape prevents the meat strips from being cut, and the narrow rear part can provide more space at both ends of the meat strips when the claws pull the meat strips, reducing the resistance of the meat strips to move in the meat pile, thereby making it easier to take out the meat strips.

[0014] Furthermore, a discharge adjustment component is provided, including adjustment plates respectively arranged on the outer sides of the lower ends of the front side plate and the rear side plate, and a secondary groove is provided on the lower side of the adjustment plate, and the secondary groove corresponds to the groove hole one by one; the front side plate and the rear side plate are connected at one end away from the motor through a connecting plate, and a sliding nut is embedded in the center of the connecting plate, and the sliding nut is threadedly sleeved on the adjusting screw, the inner end of the adjusting screw is rotatably connected to the bucket bin, and a hand wheel is installed at the other end.

[0015] The beneficial effects obtained by the above-mentioned features are as follows: this solution enables the hopper to be used for meat strips of various thicknesses, and can also control the thickness of the batter on the surface of the meat strips. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the motor side of the utility model;

[0018] Figure 3 This is a diagram of a material cutting roller of the utility model;

[0019] Figure 4 This is a diagram of the discharging adjustment component of the utility model;

[0020] Figure 5 This is a side structural diagram of the discharge adjustment component of the utility model;

[0021] Figure 6 This is a schematic diagram of the arc rod of the utility model acting on the meat strip;

[0022] Figure 7 It is a schematic diagram of the teardrop-shaped claw acting on the meat strip.

[0023] In the figure: 1, frame; 2, bucket; 3, cutting roller; 4, motor; 5, discharge adjustment assembly; 6, meat strips; 201, slot; 301, pusher claw; 501, adjustment plate; 502, auxiliary slot; 503, connecting plate; 504, sliding nut; 505, adjustment screw; 506, hand wheel. DETAILED DESCRIPTION

[0024] The present invention is further described below in conjunction with embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention.

[0025] See also Figure 1 , Figure 2 The utility model provides a dispersing hopper for battered meat strips 6, comprising a frame 1 and a bucket 2. A material cutting roller 3 is installed in the material discharge port of the bucket 2. A motor 4 is installed at one end of the material cutting roller 3. The material cutting roller 3 rotates to control the bucket 2 to discharge the material.

[0026] The bucket bin 2 is fixedly installed on the upper part of the frame 1. The bucket bin 2 consists of a front side plate, a rear side plate, a left side plate and a right side plate, and the bottom forms a long rectangular discharge opening; the left side plate and the right side plate of the bucket bin 2 are triangular, and the two plates are parallel; the front side plate and the rear side plate of the bucket bin 2 are rectangular, and their two sides are sealed and connected with the left side plate and the right side plate, and a plurality of slots 201 are synchronously arranged at the lower ends of the front side plate and the rear side plate.

[0027] The material cutting roller 3 includes a roller shaft, which is installed at the lower part of the frame 1. Both ends of the roller shaft are rotatably connected to the frame 1. The diameter of the roller shaft is adapted to the long rectangular material discharge opening of the bucket 2. A plurality of pusher claws 301 are radially arranged on the surface of the roller shaft, and the pusher claws 301 correspond to the slots 201.

[0028] The motor 4 is installed on one side of the frame 1, and its output shaft is fixedly connected to one end of the roller shaft.

[0029] The utility model is installed on the upper side of the conveyor belt, and the bucket 2 is used to temporarily store a certain amount of materials. The motor 4 drives the cutting roller 3 to rotate, driving the claw 301 to insert in the slot 201. When the claw 301 rotates to the inside of the bucket 2, it pulls part of the meat strips 6 or meat chunks (the meat chunks described in the utility model are sheet-like chunks). When the claw 301 rotates to the outlet bucket 2, it pulls or pulls out the meat strips 6 and meat chunks. Under reciprocating rotation, the meat strips 6 and meat chunks are evenly placed on the conveyor belt.

[0030] The pusher claw 301 of the utility model can adopt straight ribs, which can achieve the basic purpose of pushing out materials and are easy to make; and preferably adopt an arc rod, see Figure 3 , Figure 6 , the effect of the arc rod:

[0031] 1) When pulling the meat strip 6, the arc rod can use the pressure of the surrounding materials to move the meat strip 6 toward the middle and lower part of the arc rod, further entering the action range of the arc rod, thereby bringing out more materials and achieving high discharging efficiency.

[0032] 2) After the arc rod moves the meat strip 6, it moves the meat strip 6 downward, which can play a role in gently combing the material. Specifically, if the claw 301 pulls the middle of the meat strip 6 (such as meat strip 6A), it can undoubtedly carry the meat strip 6 to the warehouse. If the upper end of the claw 301 pulls the end of the meat strip 6 (such as meat strip 6B), if it is a straight tendon, it can only move the meat strip 6 forward. The internal pressure of the material around the claw 301 is large and there are many knots, and the meat strip 6 is difficult to move horizontally. Therefore, the claw 301 of the straight tendon can only move the end of the meat strip 6 to unfold. When the tip of the arc rod is pulled to the meat strip 6, it is affected by the stirring of the claw 301. The pressure on the lower side of the meat strip 6 is less than that on the upper and front sides. When the arc rod pulls the meat strip 6, the front pressure acts in the opposite direction, and the meat strip 6 slides to the lower side of the arc rod. Therefore, the meat strip 6 is slightly moved downward and is easier to break away from the knot on the top.

[0033] Within the range of the claws 301, the meat strips 6 can be combed into a state of being placed parallel to the front and back, while at the outer edge of the claws 301, the meat strips 6 are squeezed against each other and even knotted, and the straight tendons can only carry the meat strips 6 forward. The further downward the bucket 2 goes, the greater the lateral thickness of the material and the greater the resistance. Therefore, it is difficult to pull the meat strips 6 out of the knotted position with the material carried horizontally. When the arc rod holds the end of the meat strip 6, the meat strip 6 can be further pulled downward, which is more conducive to the downward movement of the upper meat strip 6, and the meat strip 6 is separated from the meat knot, achieving a better combing effect.

[0034] 3) The arc rod can make the meat strips 6 or meat chunks come out of the lower part of the slot hole 201 , and prevent the meat strips 6 from being squeezed and damaged by the tip of the claw 301 and the top wall of the slot hole 201 .

[0035] The utility model also provides a deformation implementation of the finger 301: Figure 7 The claw 301 is a rod with a teardrop-shaped cross section, the wide side of which is located in front of the material cutting roller 3 in the direction of rotation, and the narrow side is located in the rear of the material cutting roller 3 in the direction of rotation. When the middle of the meat strip 6 is pulled, the two ends are folded back, and the two ends are squeezed by the surrounding materials and have greater resistance. The pulling point is subjected to greater force and becomes thinner and thinner, which can easily break the meat strip 6. The teardrop-shaped claw 301 loses its width and ensures the original rod strength. The wide side drives the meat strip 6 to avoid cutting the meat strip 6, and the narrow side can provide a larger space for the meat strip 6 to gather on the back of the claw 301, reducing the resistance on both sides, so that the meat strip 6 can be moved more easily in the material pile and reduce the situation of the meat strip 6 being broken.

[0036] Furthermore, a discharge adjustment component 5 is provided, see Figure 4 , Figure 5It includes adjustment plates 501 respectively arranged on the outer sides of the lower ends of the front side plate and the rear side plate, and a sub-groove 502 is arranged on the lower side of the adjustment plate 501, and the sub-groove 502 corresponds to the slot hole 201 one by one; the front side plate and the rear side plate are connected to each other through a connecting plate 503 on the side away from the motor 4, and a sliding nut 504 is embedded in the center of the connecting plate 503, and the sliding nut 504 is threadedly sleeved on the adjusting screw 505, and the inner end of the adjusting screw 505 is rotatably connected to the bucket 2, and the other end is equipped with a hand wheel 506. This solution enables the hopper to be used for discharging meat strips 6 of various thicknesses. When the auxiliary groove 502 is misaligned with the slot hole 201, the width of the slot hole 201 is reduced, which is suitable for discharging thinner and smaller meat. When the auxiliary groove 502 completely exposes the slot hole 201, it is suitable for discharging larger meat strips 6. The relative position of the adjustment plate 501 and the slot hole 201 is selected according to the thickness of the product being produced. This solution can also control the thickness of the batter on the surface of the meat strip 6. When the slot hole 201 is narrowed, the side wall and the surface of the meat strip 6 are strongly scratched when the meat strip 6 exits the hole, thereby removing more batter. Otherwise, the surface of the meat strip 6 can retain better batter.

[0037] The above description is only a preferred feasible embodiment of the present utility model, and does not limit the scope of rights of the present utility model. All equivalent changes made using the contents of the present utility model specification and its drawings are included in the scope of rights of the present utility model.

Claims

1. A battered meat strip dispersing hopper, comprising a frame (1) and a hopper (2), wherein a material cutting roller (3) is installed in a material discharge port of the hopper (2), a motor (4) is installed at one end of the material cutting roller (3), and the rotation of the material cutting roller (3) causes the hopper (2) to discharge the material, characterized in that: The bucket bin (2) is fixedly mounted on the upper part of the frame (1), the bucket bin (2) is composed of a front side plate, a rear side plate, a left side plate and a right side plate, and the bottom forms a long rectangular material discharge opening; the left side plate and the right side plate of the bucket bin (2) are triangular, and the two plates are parallel; the front side plate and the rear side plate of the bucket bin (2) are rectangular, and the two sides are sealed and connected to the left side plate and the right side plate, and the lower ends of the front side plate and the rear side plate are synchronously provided with a plurality of slots (201); The material cutting roller (3) comprises a roller shaft, which is installed at the lower part of the frame (1), and the two ends of the roller shaft are rotatably connected to the frame (1). The diameter of the roller shaft is adapted to the long rectangular material discharge opening. A plurality of push claws (301) are radially arranged on the surface of the roller shaft, and the push claws (301) correspond to the slots (201); The motor (4) is mounted on one side of the frame (1), and its output shaft is fixedly connected to one end of the roller shaft.

2. The battered meat strip dispersing hopper according to claim 1, characterized in that: The claw (301) is a straight rib.

3. The battered meat strip dispersing hopper according to claim 1, characterized in that: The pusher claw (301) is an arc rod, and the concave side of the arc rod faces the rotation front of the material cutting roller (3).

4. The battered meat strip dispersing hopper according to claim 1, characterized in that: The pusher claw (301) is a rod with a teardrop-shaped cross section, with a wide side located in front of the material cutting roller (3) in the rotation direction, and a narrow side located in the rear of the material cutting roller (3) in the rotation direction.

5. The battered meat strip dispersing hopper according to claim 1, characterized in that: A material discharging adjustment assembly (5) is also provided, comprising two adjustment plates (501) respectively arranged on the outer sides of the lower ends of the front side plate and the rear side plate, wherein the lower sides of the adjustment plates (501) are provided with auxiliary grooves (502), and the auxiliary grooves (502) correspond to the groove holes (201) one by one; the ends of the front side plate and the rear side plate away from the motor (4) are connected via a connecting plate (503), and a sliding nut (504) is embedded in the center of the connecting plate (503), and the sliding nut (504) is threadedly sleeved on the adjusting screw (505), and the inner end of the adjusting screw (505) is rotatably connected to the bucket (2), and the other end is provided with a hand wheel (506).