Separating device
By providing a windable separation roller in the separation device and a feed roller that is configured with a driving module, a clutch and a brake, the substrate storage and residual material recovery are realized while separating the adhesive surface and substrate, and the problems of waste and low production efficiency of the substrate in the prior art are solved, the structure is simplified and cost savings are saved.
Patent Information
- Application Number
- CN202421940961.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-08-12
AI Technical Summary
After the existing separation devices separate the adhesive surface material and the substrate, they need a special winding mechanism to store the substrate, resulting in large production space, complex structure and high cost, and easy to cause waste of substrate.
A separation device is designed, including a feed roller and a separation roller, and a driving module, a clutch and a brake are provided, so that the substrate is stored and the residual material is recovered while separating the adhesive surface material and the substrate.
It effectively avoids waste of substrates, simplifies structure, saves production space and costs, and improves production efficiency.
Smart Images

Figure CN222846126U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of separation devices, in particular to a separation device. Background Art
[0002] Most of the sticky surface materials are adhered to the substrate for transportation and initial processing. In some production and processing processes of sticky surface materials, only the sticky surface materials need to be processed. At this time, the sticky surface materials need to be separated from the substrate. Most separation devices can only separate the sticky surface materials. For the substrate after the sticky surface materials are peeled off, a special winding mechanism needs to be set up for winding, or cut and discarded. The special winding mechanism needs to occupy a large amount of production space, has a complex structure and high cost; while direct disposal will generate a lot of waste. Utility Model Content
[0003] The utility model solves the problems in the related technology and proposes a separation device. By arranging a separation roller which can wind up the peeled substrate in the separation device, and configuring a drive module and a clutch for the feeding roller and the separation roller, the substrate can be stored and the residual material can be recovered, thereby avoiding the waste of the substrate and effectively improving the production efficiency. The structure is simple and the production space and cost are saved.
[0004] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0005] A separation device is used to separate composite viscous surface material, the composite viscous surface material includes a substrate and a viscous surface material adhered to the substrate, including a feed roller and a separation roller, the composite viscous surface material is wound on the feed roller, the substrate is peeled off and wound onto the separation roller, and after the viscous surface material is separated, it is driven by external force to a processing area, and the feed roller and the separation roller are both equipped with a drive module, a clutch and a brake.
[0006] As a preferred solution, the brake is a magnetic powder brake.
[0007] As a preferred solution, the driving module is a servo motor.
[0008] As a preferred solution, a speed reducer is arranged between the servo motor and the clutch.
[0009] As a preferred solution, a spiral roller is provided between the feeding roller and the separation roller for flattening the substrate.
[0010] As a preferred solution, it also includes a support frame, on which at least one bending roller is rotatably mounted, and the adhesive surface material is flattened by the bending roller after separation and transferred to the processing area.
[0011] As a preferred solution, one side of the feed roller and the separation roller is provided with a roll diameter measurement sensor.
[0012] Compared with the prior art, the utility model has the following beneficial effects: by arranging a separation roller which can wind up the peeled substrate in the separation device, and configuring a drive module and a clutch for the feeding roller and the separation roller, the utility model can store the substrate while separating the sticky surface material and the substrate, and recover the remaining material after the separation work is completed, thus avoiding the waste of the substrate, and eliminating the need to arrange a special winding mechanism, thereby effectively improving the production efficiency, having a simple structure, and saving production space and costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of a separation device according to an embodiment of the utility model;
[0014] Figure 2 It is a structural schematic diagram of a separation device of a specific embodiment of the utility model;
[0015] Figure 3 It is a right side view of a separation device of a specific embodiment of the utility model;
[0016] Figure 4 It is a structural schematic diagram of the separation roller of the utility model;
[0017] Figure 5 yes Figure 4 A partial enlarged view of the drive module and clutch of the separation roller is shown.
[0018] In the figure:
[0019] 1. Feed roller, 2. Separation roller, 3. Clutch, 4. Brake, 5. Servo motor, 6. Spiral roller, 7. Support frame, 8. Bending roller, 9. Roll diameter measurement sensor, 10. Reducer. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0022] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps described in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0023] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0024] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0025] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0026] like Figures 1 to 3 As shown, the separation device of the embodiment of the utility model is used to separate composite viscous surface materials, the composite viscous surface materials include a substrate A and a viscous surface material B adhered to the substrate, the separation device includes a feed roller 1 and a separation roller 2, the composite viscous surface material is wound on the feed roller 1, the substrate A is peeled off and wound onto the separation roller 2, and the viscous surface material B is driven by an external force to be sent to the processing area after separation, and the feed roller 1 and the separation roller 2 are both equipped with a drive module, a clutch 3 and a brake 4.
[0027] When the separation device performs separation work, the clutch 3 of the separation roller 2 is engaged, and the driving module of the separation roller 2 drives the separation roller 2 to rotate, actively reeling the substrate A and tearing the composite viscous surface material to separate the substrate A and the viscous surface material B. The clutch 3 of the feed roller 1 is disengaged, and the feed roller 1 relies on the brake 4 to maintain the load torque to avoid the material roll flying caused by the front reeling. The separated viscous surface material B is driven by external force to the processing area; after the separation work is completed, the separation roller 2 can also be used for residual material recovery. At this time, the clutch 3 of the feed roller 1 is engaged, and the driving module of the feed roller 1 drives the feed roller 1 to reversely actively reel the residual material. The clutch 3 of the separation roller 2 is disengaged, and the separation roller 2 can adjust the unwinding tension through the brake 4 to prevent the passive unwinding separation roller 2 from pulling and unwinding too much material.
[0028] Preferably, if Figure 1 , Figure 4 and Figure 5As shown, the brake 4 can be a magnetic powder brake, and the magnetic powder can be adjusted to achieve tension control of unwinding and rewinding. In some other embodiments of the utility model, other types of brakes can also be set according to actual needs, such as disc brakes, etc., which are not limited in this embodiment.
[0029] like Figure 2 and Figure 3 As shown, in one embodiment of the present invention, a spiral roller 6 may be provided between the feed roller 1 and the separation roller 2 for leveling the substrate. The spiral roller 6 may perform multiple offset pressing operations on the substrate A through a continuously rotating roller to eliminate the internal stress of the substrate A, thereby achieving a more uniform leveling effect and reducing the unevenness of the substrate A after separation.
[0030] like Figure 2 and Figure 3 As shown, in one embodiment of the utility model, the separation device may further include a support frame 7, on which at least one bending roller 8 is rotatably mounted, and the viscous surface material B is flattened by the bending roller 8 and conveyed to the processing area after separation.
[0031] like Figure 3 As shown, in one embodiment of the utility model, a roll diameter measuring sensor 9 may be configured on one side of the feed roller 1 and the separation roller 2. The roll diameter measuring sensor 9 may be a laser measuring sensor. The laser measuring sensor of the feed roller 1 may measure the distance from the roll on the feed roller 1 to the laser measuring sensor to obtain the thickness of the roll, which is used to determine whether the separation device continues to separate or recycle the residual material. In some other embodiments of the utility model, a weight sensor may be provided on the feed roller 1 and / or the separation roller 2 to measure the weight of the roll, which is convenient for determining whether the separation device continues to separate or recycle the residual material, and this embodiment is not limited thereto.
[0032] In one embodiment of the present invention, the driving module is a servo motor 5. Preferably, a reducer 10 (such as Figure 4 and 5 As shown), it is used to improve the accuracy of overall motion control.
[0033] It should be noted that Figure 4 and Figure 5 The arrangement of the driving module and the reducer is not limited to the separation roller 2. The feeding roller 1 may also adopt a similar arrangement to improve the control accuracy of the feeding process, and this embodiment does not limit this.
[0034] The above are preferred implementation modes of the present invention. Technicians in the field to which the present invention belongs can also change and modify the above implementation modes. Therefore, the present invention is not limited to the above specific implementation modes. Any obvious improvements, substitutions or modifications made by technicians in this field on the basis of the present invention belong to the protection scope of the present invention.
Claims
1. A separation device for separating a composite adhesive surface material, wherein the composite adhesive surface material comprises a substrate (A) and an adhesive surface material (B) adhered to the substrate, characterized in that: It comprises a feeding roller (1) and a separating roller (2), the composite adhesive surface material is wound on the feeding roller (1), the substrate (A) is peeled off and wound onto the separating roller (2), and the adhesive surface material (B) is driven by an external force to be sent to a processing area after separation, and the feeding roller (1) and the separating roller (2) are both equipped with a driving module, a clutch (3) and a brake (4).
2. The separation device according to claim 1, characterized in that: The brake (4) is a magnetic powder brake.
3. The separation device according to claim 1, characterized in that: The driving module is a servo motor (5).
4. The separation device according to claim 3, characterized in that: A speed reducer (10) is provided between the servo motor (5) and the clutch.
5. The separation device according to claim 1, characterized in that: A spiral roller (6) is provided between the feeding roller (1) and the separating roller (2) for flattening the substrate.
6. The separation device according to claim 1, characterized in that: It also comprises a support frame (7), on which at least one bending roller (8) is rotatably mounted, and after separation, the adhesive surface material (B) is flattened by the bending roller (8) and transported to the processing area.
7. The separation device according to claim 1, characterized in that: A roll diameter measuring sensor (9) is disposed on one side of the feed roller (1) and the separation roller (2).