Multifunctional dosing device

By designing a multi-function dosing device, using PLC controller and detection sensor to achieve precise control and uniform addition of the agent, the problem of insufficient dosage and uneven distribution of the agent in the circulating water system is solved, and the treatment effect of circulating water and the service life of the equipment is improved.

CN222846511UActive Publication Date: 2025-05-09GUANGZHOU DIYIKE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421511443.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-09
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

Due to the increase in the water temperature and the effect of various factors in the circulating water system, scale adhesion, equipment corrosion and microbial growth, which in turn causes equipment damage and cooling efficiency to be reduced. At the same time, the distribution of the additives added to the prior art is uneven, resulting in insufficient dosage of the agent and reducing the treatment effect of circulating water.

Method used

A multifunctional dosing device is designed, including a support frame, a liquid supply structure, a pipeline structure and a control structure. The metering pump and suction pipe are controlled by the PLC controller, and the agent in the liquid storage tank is accurately sucked out and mixed with circulating water to achieve uniform addition and efficient use of the agent. The device is also equipped with a detection sensor to calculate the dosage of the agent based on the water quality detection data to ensure the appropriate amount of the agent is added.

Benefits of technology

Through this device, precise control and uniform addition of the agent is achieved, the treatment effect of circulating water is improved, the service life of the equipment is extended, and the probability of equipment damage and drug waste is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional dosing device. The device comprises a support frame, a liquid supply structure, a pipeline structure and a control structure, the liquid supply structure is arranged on the supporting frame and comprises a liquid storage barrel placed on the upper surface of the supporting frame, a metering pump arranged on a frame body of the supporting frame, a liquid drainage pipe inserted into a liquid drainage head of the metering pump and a liquid suction pipe inserted into a liquid suction head of the metering pump. The PLC is adopted to control the work of the metering pump, the metering pump and the liquid suction pipe can be utilized to suck out chemicals in the liquid storage barrel, and the chemicals are discharged out of the water outlet pipe through the liquid discharge pipe to be mixed with circulating water, so that the effects of accurately controlling the dosage of the chemicals and uniformly adding the chemicals into the circulating water pipeline are realized; the process of manually adding chemicals into the water tank for treatment can be replaced, so that the treatment effect of the chemicals on the circulating water is improved, and the probability of damage caused by long-time recycling of the circulating water in equipment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of water treatment, in particular to a multifunctional dosing device. Background Art

[0002] The circulating water in the circulating water system is in a continuous circulation process. Due to the increase in water temperature, the water evaporates during the cooling process of the cooling tower, and various inorganic ions and organic substances will be concentrated. The cooling tower and cold water pool are exposed to sunlight, wind and rain, dust, debris and microorganisms, and the interaction between system equipment and water. The combined effect of various factors will cause more serious scale adhesion, equipment corrosion and a large number of microorganisms than the direct current system, which will cause corrosion perforation and leakage of equipment, reduced cooling efficiency, resulting in a decrease in production, and mud and dirt blocking the pipeline.

[0003] At present, in order to ensure that the circulating water can be recycled for a long time, an appropriate amount of corrosion inhibitors and scale inhibitors and bactericides are usually added to the water pool regularly. Corrosion inhibitors and scale inhibitors can slow down the corrosion of heat exchange equipment and pipelines and the deposition of scale. Bactericides can kill bacteria, algae and microorganisms in the water. However, the added agents are easily distributed in the water pool and easily precipitated to the bottom of the pool, causing uneven mixing of the agent and water. As a result, the water entering the circulation pipeline has a low agent content, thereby reducing the treatment effect of the agent on the circulating water, resulting in the problem that the circulating water circulation equipment will still be damaged after long-term use. Utility Model Content

[0004] The purpose of the utility model is to provide a multifunctional dosing device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A multifunctional dosing device comprises: a support frame, a liquid supply structure, a pipeline structure and a control structure; the liquid supply structure is arranged on the support frame, the liquid supply structure comprises a liquid storage barrel placed on the upper surface of the support frame, a metering pump arranged on the support frame body, a discharge pipe plugged into the discharge head of the metering pump and a suction pipe plugged into the suction head of the metering pump, the other end of the suction pipe extends into the bottom of the liquid storage barrel; the pipeline structure is arranged on one side of the support frame body, the pipeline structure comprises a water inlet pipe arranged on one side of the support frame body, a water outlet pipe welded to the outer wall of the water inlet pipe and a liquid inlet joint welded to the outer wall of the water outlet pipe, the other end of the discharge pipe is arranged on the top of the liquid inlet joint; the control structure is arranged on the upper surface of the support frame, the control structure has a PLC controller welded on the upper surface of the support frame for controlling the metering pump.

[0007] By adopting the above technical solution and using a PLC controller to control the work of the metering pump, the metering pump and the suction tube can be used to suck out the medicine in the liquid storage barrel, and the medicine is discharged from the discharge pipe to the water outlet pipe to mix with the circulating water, thereby achieving the effect of accurately controlling the amount of medicine and uniformly adding the medicine to the circulating water pipeline. It can replace the process of manually adding medicine into the water pool for treatment, thereby improving the treatment effect of the medicine on the circulating water and reducing the probability of damage to the circulating water due to long-term circulation in the equipment.

[0008] Preferably, the pipeline structure also includes a detection tube welded to the outer wall of the water inlet pipe, a detection sensor threadedly connected to the top of the detection tube, and an electric valve arranged at one end of the water inlet pipe.

[0009] By adopting the above technical solution, by installing a detection tube with a detection sensor at the front end of the water inlet pipe, the detection sensor can be used to detect substances in the circulating water, so as to calculate the usage of various reagents according to the detection data and the set program, so as to ensure that the appropriate amount of reagents is added to the circulating water for treatment, thereby improving the effect of water treatment. At the same time, the electric valve can discharge sewage, thereby controlling the concentration multiple of the circulating water.

[0010] Preferably, the detection tubes are provided in four groups, and the detection sensors provided on the four groups of the detection tubes are respectively a conductivity sensor, a pH sensor, a chlorine content sensor and a corrosion rate sensor.

[0011] By adopting the above technical scheme, four different detection sensors are set to realize the detection of different data. The conductivity sensor can be used to detect the conductivity in the water, and the discharge volume of the electric valve is controlled according to the set upper and lower limits, so as to control the concentration multiple of the circulating water. The chlorine content sensor can be used to detect the concentration of the oxidizing bactericide in the water, so as to adjust the added amount in real time according to the different concentrations to ensure a good water treatment effect. The pH value in the water can be detected by the pH sensor and the corrosion rate sensor, so as to calculate the appropriate amount of scale inhibitor and corrosion inhibitor according to the pH value and the corrosion rate. The above sensors can accurately calculate the amount according to the actual situation to improve the treatment effect of the circulating water.

[0012] Preferably, the control structure further includes a touch screen arranged on the PLC controller and an indicator light arranged on the PLC controller.

[0013] By adopting the above technical solution, by installing a touch screen on the PLC controller, thresholds can be set for each data, which facilitates visual control of each electrical component. At the same time, by installing indicator lights, the use status of each component in the equipment can be directly observed, so that operators can more intuitively derive the equipment operation status.

[0014] Preferably, the liquid storage barrels are provided with three groups for storing bactericide, scale inhibitor and corrosion inhibitor respectively, the three groups of liquid storage barrels are respectively provided with corresponding metering pumps, and the discharge pipes are respectively connected to the corresponding liquid inlet joints.

[0015] By adopting the above technical solution and installing three sets of metering pumps, the extraction of chemicals can be controlled individually for addition, so as to achieve the appropriate dosage to improve the water treatment effect, so that the bactericide can fully disinfect the bacteria and algae in the circulating water, the appropriate amount of scale inhibitor can prevent the adsorption of dirt on the pipe and the aggregation of dirt, and the corrosion inhibitor can prevent or slow down the corrosion of metal materials in pipes and equipment, and the precise dosage can avoid waste of dosage and save costs.

[0016] Preferably, the indicator light is provided with four groups of indicator lights indicating the working status of the bactericide pump, the scale inhibitor pump, the corrosion inhibitor pump and the electric valve respectively; the output end of the detection sensor is connected to the input end of the PLC controller, and the input end of the metering pump and the electric valve is connected to the output end of the PLC controller.

[0017] By adopting the above technical solution, by setting separate working indicator lights for metering pumps and electric valves that transport different reagents, remote observation can be carried out according to the status of the indicator lights, and equipment working failures can be handled in time to ensure the normal operation of the equipment. At the same time, the PLC controller can be used to control various components and set operating parameters to ensure the coordinated work of various components and improve the accurate and efficient treatment effect of water treatment.

[0018] Preferably, one end of the water inlet pipe close to the detection pipe and one end of the water outlet pipe are connected to the circulating water pipeline, and the electric valve is in a closed state.

[0019] By adopting the above technical solution, untreated circulating water enters through one end of the water inlet pipe and enters the water outlet pipe from the other end where the electric valve is closed. The detection sensor first detects the data to analyze the dosage, and then the rear metering pump adds suitable chemicals for treatment. The front and back settings ensure the accuracy of the detection data before the circulating water treatment, thereby improving the precise dosage of the chemicals.

[0020] Compared with the prior art, the beneficial effects of the utility model are:

[0021] (1) By using a PLC controller to control the work of the metering pump, the metering pump and the liquid suction tube can be used to suck out the medicine in the liquid storage barrel, and the medicine is discharged from the discharge pipe to the water outlet pipe to mix with the circulating water, thereby achieving the function of accurately controlling the amount of liquid medicine and evenly adding the medicine to the circulating water pipeline. It can replace the process of manually adding the medicine to the water pool for treatment, thereby improving the treatment effect of the medicine on the circulating water and reducing the probability of the circulating water being damaged due to long-term circulation in the equipment;

[0022] (2) By installing a detection tube with a detection sensor at the front end of the water inlet pipe, the detection sensor can be used to detect substances in the circulating water, so as to calculate the usage of various reagents according to the detection data and the program set by the PLC controller to ensure that the appropriate amount of reagents is added to the circulating water for treatment, thereby improving the water treatment effect and the effect of accurate dosage to save treatment costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the device of the utility model;

[0025] Figure 2 It is a schematic diagram of the overall structure of the device of the utility model;

[0026] Figure 3 This is a schematic diagram of the support frame structure of the utility model;

[0027] Figure 4 This is a schematic diagram of the pipeline structure of the utility model;

[0028] Figure 5 This is a schematic diagram of the water inlet pipe and the detection pipe structure of the utility model.

[0029] In the figure: 1. Support frame; 2. Liquid supply structure; 201. Liquid storage barrel; 202. Metering pump; 203. Discharge pipe; 204. Suction pipe; 3. Pipeline structure; 301. Water inlet pipe; 302. Water outlet pipe; 303. Liquid inlet joint; 304. Detection tube; 305. Detection sensor; 306. Electric valve; 4. Control structure; 401. PLC controller; 402. Touch screen; 403. Indicator light. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] The following is combined with Figure 1-5 The utility model is described in further detail.

[0032] Embodiment 1

[0033] See also Figures 1 to 5 The utility model provides an embodiment: a multifunctional dosing device, comprising: a support frame 1, a liquid supply structure 2, a pipeline structure 3 and a control structure 4, the liquid supply structure 2 is arranged on the support frame 1, the liquid supply structure 2 comprises a liquid storage barrel 201 placed on the upper surface of the support frame 1, a metering pump 202 arranged on the support frame 1, a discharge pipe 203 plugged into the discharge head of the metering pump 202 and a liquid suction pipe 204 plugged into the liquid suction head of the metering pump 202, the other end of the liquid suction pipe 204 extends into the bottom of the liquid storage barrel 201, the pipeline structure 3 is arranged on one side of the support frame 1, the pipeline structure 3 comprises a water inlet pipe 301 arranged on one side of the support frame 1, a water outlet pipe 302 welded to the outer wall of the water inlet pipe 301 and a liquid inlet joint 3 welded to the outer wall of the water outlet pipe 302 03, the other end of the discharge pipe 203 is arranged on the top of the liquid inlet joint 303, and the control structure 4 is arranged on the upper surface of the support frame 1. The control structure 4 has a PLC controller 401 welded on the upper surface of the support frame 1 to control the metering pump 202. By adopting the PLC controller 401 to control the work of the metering pump 202, the metering pump 202 and the suction pipe 204 can be used to suck out the medicine in the liquid storage barrel 201, and the medicine is discharged from the discharge pipe 203 to the outlet pipe 302 to mix with the circulating water, thereby realizing the effect of accurately controlling the amount of medicine and uniformly adding the medicine to the circulating water pipeline, which can replace the process of manually adding the medicine into the water pool for treatment, thereby improving the treatment effect of the medicine on the circulating water and reducing the probability of the circulating water being damaged due to long-term circulation in the equipment.

[0034] Embodiment 2

[0035] See also Figures 1 to 5The pipeline structure 3 also includes a detection tube 304 welded on the outer wall of the water inlet pipe 301 and a detection sensor 305 threadedly connected to the top of the detection tube 304. By installing the detection tube 304 with the detection sensor 305 at the front end of the water inlet pipe 301, the detection sensor 305 can be used to detect substances in the circulating water, so as to calculate the usage of multiple reagents according to the detection data and the set program to ensure that an appropriate amount of reagents are added to the circulating water for treatment, thereby improving the effect of water treatment. An electric valve 306 is set at one end of the water inlet pipe 301. The electric valve 306 can discharge sewage, thereby controlling the concentration multiple of the circulating water. The detection tube 304 is provided with four groups. By setting four different detection sensors 305, different data can be detected. The detection sensors 305 set on the four groups of detection tubes 304 are conductivity sensors, pH sensors, chlorine content sensors and corrosion rate sensors respectively. The conductivity sensor can be used to detect the conductivity in the water, and the electric valve can be controlled according to the set upper and lower limits. The sewage discharge of 306 can control the concentration multiple of circulating water, the concentration of oxidizing bactericide in water can be detected by chlorine content sensor, so as to adjust the addition amount in real time according to different concentrations to ensure good water treatment effect, the pH value in water can be detected by pH sensor and corrosion rate sensor, so as to calculate the appropriate amount of scale inhibitor and corrosion inhibitor according to pH value and corrosion rate, and the above sensors can accurately calculate the amount according to actual conditions to improve the treatment effect of circulating water, one end of water inlet pipe 301 close to detection pipe 304 and one end of water outlet pipe 302 are connected to the circulating water pipeline, and electric valve 306 is in a closed state, untreated circulating water enters through one end of water inlet pipe 301, and enters water outlet pipe 302 from the other end where electric valve 306 is closed, the detection sensor 305 first detects data to analyze the amount, and then the rear metering pump 202 adds appropriate reagent for treatment, and the front and back settings ensure the accuracy of the detection data before circulating water treatment and improve the accurate amount of reagent.

[0036] Embodiment 3

[0037] See also Figures 1 to 5The control structure 4 also includes a touch screen 402 arranged on the PLC controller 401. By installing the touch screen 402 on the PLC controller 401, thresholds can be set for each data, which is convenient for visual control of each electrical component. The indicator light 403 arranged on the PLC controller 401 can directly observe the use status of each component in the equipment, so that the operator can more intuitively obtain the equipment operation status. The liquid storage barrel 201 is provided with three groups of bactericides, scale inhibitors and corrosion inhibitors for storage respectively. The three groups of liquid storage barrels 201 respectively have corresponding metering pumps 202, and the discharge pipes 203 are respectively connected to the corresponding liquid inlet joints 303. By installing three groups of metering pumps 202, the extraction of agents can be independently controlled for addition and treatment, and the appropriate amount of use has been achieved to improve the water treatment effect, so that the bactericide can fully disinfect the bacteria and algae in the circulating water, and the appropriate amount of scale inhibitor can organize the dirt to be adsorbed into the pipe The accumulation and corrosion inhibitor on the road and between the dirt can prevent or slow down the corrosion of metal materials in the pipeline and equipment, and the precise dosage can avoid waste of dosage and save costs. The indicator light 403 is provided with four groups of indicator lights 403 for the working status of the bactericide pump, the scale inhibitor pump, the corrosion inhibitor pump and the electric valve 306. By setting a separate working indicator light 403 for the metering pump 202 and the electric valve 306 that convey different agents, remote observation can be carried out according to the status of the indicator light 403, and the working failure of the equipment can be handled in time to ensure the normal operation of the equipment. The output end of the detection sensor 305 is connected to the input end of the PLC controller 401, and the input ends of the metering pump 202 and the electric valve 306 are connected to the output end of the PLC controller 401. The PLC controller 401 can be used to control a variety of components and set operating parameters to ensure the coordinated work between the components and improve the accurate and efficient treatment effect of water treatment.

[0038] Working principle: When in use, add the corresponding reagents to the liquid storage barrel 201 respectively. When the circulating water enters the water inlet pipe 301, the detection sensor 305 on the detection tube 304 detects the conductivity, pH value, chlorine content and corrosion rate respectively, and transmits the data to the PLC controller 401 for analysis to obtain the dosage of the three reagents, and controls the metering pump 202 to use the suction tube 204 to suck out the liquid according to the total amount of circulating water, and adds it to the outlet pipe 302 through the discharge pipe 203 to mix with the circulating water to treat the water quality. When the conductivity exceeds the set threshold, the metering pump 202 will be closed and the electric valve 306 will be opened for sewage discharge to control the concentration multiple of the circulating water.

[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.

Claims

1. A multifunctional dosing device, characterized in that: include: Support frame (1); A liquid supply structure (2), the liquid supply structure (2) being arranged on the support frame (1), the liquid supply structure (2) comprising a liquid storage barrel (201) placed on the upper surface of the support frame (1), a metering pump (202) arranged on the frame body of the support frame (1), a liquid discharge pipe (203) plugged into a liquid discharge head of the metering pump (202), and a liquid suction pipe (204) plugged into a liquid suction head of the metering pump (202), the other end of the liquid suction pipe (204) extending into the bottom of the liquid storage barrel (201); A pipeline structure (3), the pipeline structure (3) being arranged on one side of the support frame (1) frame body, the pipeline structure (3) comprising a water inlet pipe (301) arranged on one side of the support frame (1) frame body, a water outlet pipe (302) welded to the outer wall of the water inlet pipe (301), and a liquid inlet joint (303) welded to the outer wall of the water outlet pipe (302), the other end of the liquid discharge pipe (203) being arranged on the top of the liquid inlet joint (303); A control structure (4) is arranged on the upper surface of the support frame (1), and the control structure (4) has a PLC controller (401) welded on the upper surface of the support frame (1) for controlling the metering pump (202).

2. A multifunctional dosing device according to claim 1, characterized in that: The pipeline structure (3) also includes a detection tube (304) welded to the outer wall of the water inlet pipe (301), a detection sensor (305) threadedly connected to the top of the detection tube (304), and an electric valve (306) arranged at one end of the water inlet pipe (301).

3. A multifunctional dosing device according to claim 2, characterized in that: The detection tubes (304) are provided in four groups, and the detection sensors (305) provided on the four groups of the detection tubes (304) are respectively a conductivity sensor, a pH sensor, a chlorine content sensor and a corrosion rate sensor.

4. A multifunctional dosing device according to claim 3, characterized in that: The control structure (4) further comprises a touch screen (402) arranged on the PLC controller (401) and an indicator light (403) arranged on the PLC controller (401).

5. A multifunctional dosing device according to claim 1, characterized in that: The liquid storage barrel (201) is provided with three groups for storing bactericide, scale inhibitor and corrosion inhibitor respectively. The three groups of liquid storage barrels (201) are respectively provided with corresponding metering pumps (202), and the liquid discharge pipes (203) are respectively connected to the corresponding liquid inlet joints (303).

6. A multifunctional dosing device according to claim 4, characterized in that: The indicator light (403) is provided with four groups of indicator lights (403) indicating the working status of the bactericide pump, the scale inhibitor pump, the corrosion inhibitor pump and the electric valve (306), respectively; the output end of the detection sensor (305) is connected to the input end of the PLC controller (401); the input ends of the metering pump (202) and the electric valve (306) are connected to the output end of the PLC controller (401).

7. A multifunctional dosing device according to claim 2, characterized in that: One end of the water inlet pipe (301) close to the detection pipe (304) and one end of the water outlet pipe (302) are connected to the circulating water pipeline, and the electric valve (306) is in a closed state.