Dyeing machine capable of dyeing uniformly

By designing a dyeing machine including a processing box, a slide chute, a mounting plate, a roller shaft and a motor, the problem of difficulty in discharge of the internal air during the dyeing process of the knitted tube is solved, and the full contact between the dye and the fabric is achieved and the dye uniformity is improved.

CN222847020UActive Publication Date: 2025-05-09WUHAN YALONG NEW HIGH TEMPERATURE MATERIAL CO LTD
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Patent Information

Application Number
CN202421811332.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-09
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

When existing dyeing machines dye knitted tubes, after the knitted tubes become flat, the internal air is difficult to discharge, resulting in the dye not being in full contact with the fabric, affecting the dye uniformity.

Method used

A dyeing machine is designed, including a processing box, a chute, a mounting plate, a roller, a motor, a disc and a connecting rod. Through the combination of these components, the fabric repeatedly shakes in the dye, exhausting internal air, so that the dye can be fully combined with the fabric and improving dye uniformity.

Benefits of technology

Effectively discharge air inside the fabric, ensure that the dye is in full contact with the fabric, and significantly improve dyeing uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of fabric dyeing, and particularly relates to a dyeing machine capable of uniformly dyeing, which comprises a processing box, a sliding groove is formed in the inner side wall of the treatment box; a mounting plate is slidably connected to the middle of the sliding groove. A plurality of roll shafts are rotationally connected to the side wall of the mounting plate; a first motor is fixedly connected to the outer side wall of the treatment box; the output end of the first motor is fixedly connected with a disc; a connecting rod is rotationally connected to the non-circle-center position of the side wall of the disc; the other end of the connecting rod is rotationally connected with the top of the mounting plate; a second motor is fixedly connected to the top of the treatment box; the output end of the second motor is fixedly connected with a shaft rod; the shaft rod is located in the treatment box; the middle part of the shaft rod is fixedly connected with a plurality of rubber strips; through the structure, a small amount of air attached to the interior of a fabric can be shaken out when the fabric is dyed, so that the fabric is fully dyed by a dye, and the dyeing uniformity is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fabric dyeing, in particular to a dyeing machine with uniform dyeing. Background Art

[0002] Black knitted tube production

[0003] Dyeing machines are industrial equipment used for dyeing textiles, cloth or other fiber materials. These machines apply color evenly to materials through different processes and dyes to meet various design needs and market demands.

[0004] Knitted tubes are often used in the field of cable protection and wiring harnesses to protect and bind internal lines. Knitted tubes need to be dyed using a dyeing machine during the production process. Knitted tubes are generally round tubes. When dyeing, the knitted tubes are wound around rollers and immersed in dye. At this time, the knitted tubes are stressed and become flat.

[0005] When dyeing knitted tubes with existing dyeing machines, it is found that when the knitted tubes are flattened under force, a small amount of air inside is difficult to be discharged through the gaps between the fibers and adheres to the surface of the fabric. As a result, during dyeing, the dye cannot fully contact the fabric, affecting the uniformity of fabric dyeing.

[0006] Therefore, the utility model provides a dyeing machine with uniform dyeing. Utility Model Content

[0007] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0008] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a dyeing machine with uniform dyeing, comprising a processing box; a slide groove is provided on the inner wall of the processing box; a mounting plate is slidably connected to the middle of the slide groove; a plurality of rollers are rotatably connected to the side wall of the mounting plate; a first motor is fixedly connected to the outer wall of the processing box; a disc is fixedly connected to the output end of the first motor; a connecting rod is rotatably connected to the non-center part of the side wall of the disc; the other end of the connecting rod is rotatably connected to the top of the mounting plate; through the above structure, a small amount of air attached to the inside of the fabric can be shaken out when the fabric is dyed, so that the dye can fully dye the fabric and improve the uniformity of dyeing.

[0009] Preferably, a second motor is fixedly connected to the top of the processing box; an output end of the second motor is fixedly connected to a shaft rod; the shaft rod is located inside the processing box; a plurality of rubber strips are fixedly connected to the middle of the shaft rod; through the above structure, after the fabric leaves the dye, excess dye liquid carried inside the fabric is shaken out, thereby reducing the occurrence of uneven dyeing caused by the solidification of the excess dye liquid.

[0010] Preferably, a fixing rod is fixedly connected to the inner wall of the processing box; a sleeve is fixedly connected to the other end of the fixing rod; the bottom end of the sleeve is arranged higher than the bottom of the processing box; an auger is fixedly connected to the middle part of the shaft; the auger is located inside the sleeve; through the above structure, the fluidity of the dye is increased, so that the flowing dye can more easily penetrate into the fibers of the fabric when it comes into contact with the fabric, thereby improving the dyeing effect on the fabric and increasing the dyeing uniformity of the fabric.

[0011] Preferably, a guide rail is fixedly connected to the top of the sleeve; the side wall of the guide rail is fixedly connected to the inner wall of the processing box; the other end of the guide rail is located near the side of the processing box away from the auger, and a through groove is provided at the bottom of this end; through the above structure, the fluidity of the dye is further increased, and the dyeing effect on the fabric is further improved.

[0012] Preferably, a collecting box is detachably mounted in the middle of the through groove; a filter plate is fixedly connected to the bottom of the collecting box; through the above structure, the dye can be filtered to reduce the influence of impurities on the dyeing effect of the fabric.

[0013] Preferably, a groove is provided in the middle of the roller; the length of the groove is greater than the width of the dyed product; through the above structure, the occurrence of the fabric falling off the middle of the roller is reduced.

[0014] Preferably, a plurality of ball bearings are rotatably connected to the bottom of the slide groove; the plurality of ball bearings are evenly distributed at the bottom of the slide groove; through the above structure, the sliding resistance of the mounting plate is reduced and the service life of the device is improved.

[0015] The beneficial effects of the utility model are as follows:

[0016] 1. The utility model discloses a dyeing machine with uniform dyeing. Through the arrangement of the first motor, the disc and the connecting rod, the fabric can be repeatedly shaken in the dye, so that a small amount of air attached to the inside of the fabric can be shaken out, so that the dye can be fully combined with the fabric, thereby improving the uniformity of dyeing.

[0017] 2. The utility model discloses a dyeing machine for uniform dyeing, which uses a plurality of rotating rubber strips to strike the fabric that has left the dye, so as to shake out the excess dye liquid in the fabric and reduce the occurrence of uneven dyeing caused by the solidification of the excess dye liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2It is a structural schematic diagram of the processing box in the utility model;

[0021] Figure 3 It is a structural schematic diagram of the mounting plate in the utility model;

[0022] Figure 4 It is a structural schematic diagram of the guide rail in the utility model;

[0023] In the figure: 1. processing box; 12. slide; 13. mounting plate; 14. roller; 15. first motor; 16. disc; 17. connecting rod; 2. second motor; 21. shaft; 22. rubber strip; 3. fixing rod; 31. sleeve; 32. auger; 4. guide rail; 41. through groove; 5. collection box; 51. filter plate; 6. groove; 7. ball bearing. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figures 1 to 3 As shown, a dyeing machine with uniform dyeing described in an embodiment of the utility model comprises a processing box 1; a slide groove 12 is provided on the inner side wall of the processing box 1; a mounting plate 13 is slidably connected to the middle of the slide groove 12; a plurality of rollers 14 are rotatably connected to the side wall of the mounting plate 13; a first motor 15 is fixedly connected to the outer side wall of the processing box 1; a disc 16 is fixedly connected to the output end of the first motor 15; a connecting rod 17 is rotatably connected to the non-center of the side wall of the disc 16; the other end of the connecting rod 17 is rotatably connected to the top of the mounting plate 13; when working, the fabric to be dyed is serpentine-wound around the middle of the plurality of rollers 14, and dye is added to the inside of the processing box 1, and then the fabric is passed through the processing box 1. The unloading and winding at both ends allow the fabric to continuously enter the dye for dyeing. During the process of dyeing the fabric, the first motor 15 is started to drive the disc 16 to rotate, and then the mounting plate 13 is driven to slide repeatedly along the slide groove 12 through the cooperation between the disc 16, the connecting rod 17 and the mounting plate 13, so that the fabric wound in the middle of the multiple rollers 14 is moved repeatedly, so that the air carried inside the fabric can be shaken out from the inside of the fabric, so that the dye can fully dye the fabric and improve the dyeing uniformity of the fabric. Through the above structure, when dyeing the fabric, a small amount of air attached to the inside of the fabric can be shaken out, so that the dye can fully dye the fabric and improve the dyeing uniformity.

[0026] like Figures 1 to 4As shown, a second motor 2 is fixedly connected to the top of the processing box 1; an output end of the second motor 2 is fixedly connected to a shaft 21; the shaft 21 is located inside the processing box 1; a plurality of rubber strips 22 are fixedly connected to the middle of the shaft 21; during operation, when the fabric is finished dyeing and is separated from the inside of the dye as the winding device is running, the second motor 2 is started to drive the plurality of rubber strips 22 to rotate, so that the plurality of rubber strips 22 continuously hit the surface of the fabric, and the excess dye liquid carried inside the fabric is shaken out, thereby reducing the occurrence of uneven dyeing caused by the solidification of the excess dye liquid.

[0027] like Figures 1 to 4 As shown, a fixing rod 3 is fixedly connected to the inner wall of the treatment box 1; a sleeve 31 is fixedly connected to the other end of the fixing rod 3; the bottom end of the sleeve 31 is arranged higher than the bottom of the treatment box 1; an auger 32 is fixedly connected to the middle part of the shaft 21; the auger 32 is located inside the sleeve 31; when working, when the shaft 21 is driven to rotate by the second motor 2, the auger 32 will drive the dye inside the treatment box 1 to continuously rise through the sleeve 31, and the dye falls after reaching the top of the sleeve 31, thereby increasing the fluidity of the dye inside the treatment box 1, so that the flowing dye can more easily penetrate into the fibers of the fabric when it comes into contact with the fabric, thereby improving the dyeing effect on the fabric and increasing the dyeing uniformity of the fabric.

[0028] like Figures 1 to 4 As shown, a guide rail 4 is fixedly connected to the top of the sleeve 31; the side wall of the guide rail 4 is fixedly connected to the inner wall of the processing box 1; the other end of the guide rail 4 is located near the side of the processing box 1 away from the auger 32, and a through groove 41 is provided at the bottom of this end; during operation, after the dye liquid is lifted to the top of the sleeve 31 by the auger 32, the dye liquid will flow along the guide rail 4 to the end away from the auger 32, and then fall through the through groove 41. Through such an arrangement, the dye liquid level on the side away from the auger 32 can be increased, thereby increasing the fluidity of the dye and further improving the dyeing effect on the fabric.

[0029] like Figures 1 to 4 As shown, a collecting box 5 is detachably mounted in the middle of the through slot 41; a filter plate 51 is fixedly connected to the bottom of the collecting box 5; during operation, the dye will flow along the guide rail 4 to the inside of the collecting box 5, and then the dye can be filtered through the filter plate 51, so that impurities such as fine fibers mixed in the dye are blocked inside the collecting box 5, while relatively clean dye falls down, thereby reducing the influence of impurities on the dyeing effect of the fabric.

[0030] like Figures 1 to 3As shown, a groove 6 is provided in the middle of the roller 14; the length of the groove 6 is greater than the width of the dyed product; during operation, when the fabric is dyed, the fabric is wound inside the multiple grooves 6, thereby reducing the occurrence of the fabric falling off from the middle of the roller 14 when the mounting plate 13 is repeatedly moved.

[0031] like Figure 3 As shown, the bottom of the slide groove 12 is rotatably connected with a plurality of ball bearings 7; the plurality of ball bearings 7 are evenly distributed at the bottom of the slide groove 12; through the above structure, the sliding friction between the slide groove 12 and the mounting plate 13 can be converted into rolling friction, thereby reducing the sliding resistance of the mounting plate 13, thereby reducing the rotation load of the first motor 15, and improving the service life of the device.

[0032] During operation, the fabric to be dyed is coiled in a serpentine shape around the middle of multiple rollers 14, and dye is added to the inside of the processing box 1. Then, the fabric is continuously fed into the dye for dyeing by unwinding and winding the fabric at both ends. During the dyeing process, the first motor 15 is started to drive the disc 16 to rotate, and then the disc 16, the connecting rod 17 and the mounting plate 13 are coordinated to drive the mounting plate 13 to slide repeatedly along the slide groove 12, so that the fabric wound around the middle of multiple rollers 14 is repeatedly moved, so that the air carried inside the fabric can be shaken out from the inside of the fabric, so that the dye can fully dye the fabric, thereby improving the dyeing uniformity of the fabric. When the fabric is finished dyeing and is separated from the inside of the dye as the winding device is running, the second motor 2 is started to drive the multiple rubber strips 22 to rotate, so that the multiple rubber strips 22 continuously hits the surface of the fabric to shake out the excess dye liquid carried inside the fabric. When the shaft 21 is driven to rotate by the second motor 2, the auger 32 will drive the dye inside the processing box 1 to continuously rise through the sleeve 31. After reaching the top of the sleeve 31, the dye falls down, thereby increasing the fluidity of the dye inside the processing box 1, so that the flowing dye can more easily penetrate into the fibers of the fabric when it comes into contact with the fabric. After the dye liquid is lifted to the top of the sleeve 31 by the auger 32, the dye liquid will flow along the guide rail 4 to the end away from the auger 32, and then fall through the through groove 41. The dye will flow along the guide rail 4 to the inside of the collecting box 5, and then the dye can be filtered through the filter plate 51, so that impurities such as fine fibers mixed in the dye are blocked inside the collecting box 5, and the relatively clean dye falls down.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A dyeing machine for uniform dyeing, comprising a processing box (1); characterized in that: The inner wall of the processing box (1) is provided with a slide groove (12); the middle part of the slide groove (12) is slidably connected to a mounting plate (13); the side wall of the mounting plate (13) is rotatably connected to a plurality of rollers (14); the outer wall of the processing box (1) is fixedly connected to a first motor (15); the output end of the first motor (15) is fixedly connected to a disc (16); a connecting rod (17) is rotatably connected to a non-center portion of the side wall of the disc (16); the other end of the connecting rod (17) is rotatably connected to the top of the mounting plate (13).

2. A dyeing machine for uniform dyeing according to claim 1, characterized in that: A second motor (2) is fixedly connected to the top of the processing box (1); a shaft (21) is fixedly connected to the output end of the second motor (2); the shaft (21) is located inside the processing box (1); and a plurality of rubber strips (22) are fixedly connected to the middle of the shaft (21).

3. A dyeing machine for uniform dyeing according to claim 2, characterized in that: A fixing rod (3) is fixedly connected to the inner wall of the treatment box (1); a sleeve (31) is fixedly connected to the other end of the fixing rod (3); the bottom end of the sleeve (31) is arranged higher than the bottom of the treatment box (1); a screw auger (32) is fixedly connected to the middle part of the shaft rod (21); the screw auger (32) is located inside the sleeve (31).

4. A dyeing machine for uniform dyeing according to claim 3, characterized in that: A guide rail (4) is fixedly connected to the top of the sleeve (31); the side wall of the guide rail (4) is fixedly connected to the inner wall of the processing box (1); the other end of the guide rail (4) is located near a side of the processing box (1) away from the auger (32), and a through groove (41) is provided at the bottom of this end.

5. A dyeing machine for uniform dyeing according to claim 4, characterized in that: A collecting box (5) is detachably mounted in the middle of the through slot (41); a filter plate (51) is fixedly connected to the bottom of the collecting box (5).

6. A dyeing machine for uniform dyeing according to claim 1, characterized in that: A groove (6) is provided in the middle of the roller shaft (14); the length of the groove (6) is greater than the width of the dyed product.

7. A dyeing machine for uniform dyeing according to claim 1, characterized in that: The bottom of the slide groove (12) is rotatably connected to a plurality of balls (7); the plurality of balls (7) are evenly distributed at the bottom of the slide groove (12).