Heat exchange system applied to automobile part production line

By setting up heat exchange pipes and fans in the heat exchange system of the automotive parts production line, and using high-temperature flue gas to heat up the room temperature water, the problem of unused waste heat in the production of aluminum alloy parts is solved, efficient recycling and utilization of energy, and energy-saving and environmentally friendly effects are achieved.

CN222849802UActive Publication Date: 2025-05-09QINHUANGDAO DICASTAL XIONGLONG WHEEL
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Patent Information

Application Number
CN202421829763.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-09
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

During the production process of aluminum alloy parts, the waste heat generated by smelting furnaces, heat treatment furnaces and other equipment is not effectively recycled, resulting in waste of energy.

Method used

Design a heat exchange system used in automobile parts production lines. The heat exchange pipes connecting water sources are set up in the box, and the heat energy in the high-temperature flue gas is used to heat up the room temperature water. The heat exchange fan is used to speed up the convection speed and optimize the heat exchange pipe structure to improve efficiency.

Benefits of technology

It realizes the effective recycling and utilization of high-temperature flue gas, avoids waste of heat energy, and allows room temperature water to meet the water temperature needs of equipment preheating, factory heating and domestic water without additional heating, achieving the purpose of energy conservation and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of waste heat recovery, and discloses a heat exchange system applied to an automobile part production line, which comprises a box body, the box body is connected with an air inlet and an air outlet, the air inlet is communicated with a waste heat air source, a heat exchange pipeline communicated with a water source is arranged in the box body, and the heat exchange pipeline is communicated with a water inlet and a water return port. The heat exchange pipeline is arranged in a reciprocating and inflection mode, and a heat exchange fan is arranged in the box body. According to the device, high-temperature flue gas is effectively recycled in the operation process of an aluminum alloy part production line, heat energy in the high-temperature flue gas is used as a heating heat source of normal-temperature water, heat energy waste is completely eradicated, the normal-temperature water does not need to be independently supplied with heat through electric energy and oil gas energy additionally, and the energy consumption is reduced. The water temperature requirements of equipment preheating, plant heating and domestic water can be met, and the purposes of energy conservation and environmental protection are achieved; and the heat exchange pipeline is arranged in a reciprocating inflection shape, so that the contact area between the high-temperature flue gas and the heat exchange pipeline is increased, and the heat exchange efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste heat recovery, and in particular to a heat exchange system applied to an automobile parts production line. Background Art

[0002] The production process of aluminum alloy parts requires smelting, casting, heat treatment and machining. Among them, the smelting furnace used in the smelting process, the die-casting machine used in the casting process and the heat treatment furnace used in the heat treatment process will generate a lot of waste heat when working. At present, the waste heat generated during the operation of the above equipment is usually directly diffused and discharged, and is not effectively recycled. Equipment with thermal energy needs, such as machining equipment and factory heating equipment, often need to be heated separately through electricity, oil and gas energy, resulting in a huge waste of energy, which is not in line with the current energy-saving and environmentally friendly production concept.

[0003] Based on this, developing a heat exchange system for automotive parts production lines and applying it to actual production is an issue that needs to be solved urgently. Utility Model Content

[0004] The purpose of the utility model is to provide a heat exchange system for automobile parts production lines in order to solve the problem of lack of effective waste heat recovery measures in the current production process, resulting in large energy waste.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A heat exchange system used in an automobile parts production line comprises a box body, the box body is connected with an air inlet and an air outlet, the air inlet is connected to a waste heat air source, a heat exchange pipeline connected to a water source is arranged in the box body, and the heat exchange pipeline is connected to a water inlet and a water return port.

[0007] Preferably, the heat exchange pipeline is in a reciprocating folded structure.

[0008] Preferably, a heat exchange fan is provided in the box.

[0009] Preferably, a dust collection port is provided at the bottom of the box body for recovering dust impurities entrained in the high-temperature flue gas.

[0010] Preferably, a recovery trolley is provided corresponding to the dust collection port to facilitate the recovery of dust impurities.

[0011] Preferably, a filter screen is provided on the air inlet for filtering larger impurities in the high-temperature flue gas entering the box.

[0012] Preferably, an inspection window is openably connected to the box wall of the box body, and the inspection window is made of transparent material.

[0013] The beneficial effect of the utility model is that the utility model realizes the effective recovery and utilization of high-temperature flue gas during the production process of aluminum alloy parts by arranging a heat exchange pipeline in a box body connected to the waste heat gas source, and uses the heat energy in the high-temperature flue gas as a heat source for heating normal temperature water, thereby eliminating the waste of heat energy. Normal temperature water does not need to be separately heated by electricity, oil and gas energy, and can meet the water temperature requirements of equipment preheating, factory heating and domestic water use, thereby achieving the purpose of energy saving and environmental protection; in the utility model, the heat exchange pipeline is arranged in a reciprocating folding shape, which increases the contact area between the high-temperature flue gas and the heat exchange pipeline and improves the heat exchange efficiency; a heat exchange fan is arranged in the box body, which accelerates the convection speed of the high-temperature flue gas in the box body, and further improves the heat exchange efficiency between the high-temperature flue gas and the heat exchange pipeline; at the same time, the heat exchange fan intensifies the turbulence of the high-temperature flue gas in the box body, ensures the uniformity of the high-temperature flue gas in the box body, thereby achieving the purpose of uniform and stable heating of the heat exchange pipeline; in addition, the heat exchange fan can also effectively reduce the dust accumulation on the heat exchange pipeline, further ensuring the heat exchange efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a schematic diagram of the structure of the utility model in which one side of the box wall is hidden.

[0017] Figure 3 It is a structural schematic diagram of the heat exchange pipeline in the utility model.

[0018] In the figure: 1--Box; 11--Air inlet; 12--Air outlet; 13--Dust collection port; 14--Filter; 15--Inspection window; 2--Heat exchange pipeline; 21--Water inlet; 22--Water return port; 3--Heat exchange fan; 4--Recovery trolley. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] like Figure 1-3As shown, a heat exchange system used in an automobile parts production line includes a box 1, and the box 1 is connected with an air inlet 11 and an air outlet 12. The air inlet 11 is connected to the waste heat gas source, and the high-temperature flue gas with waste heat generated during the operation of equipment such as a smelting furnace and a heat treatment furnace is collected and input into the box 1. A heat exchange pipeline 2 connected to a water source is arranged in the box 1, and the heat exchange pipeline 2 is connected to a water inlet 21 and a water return port 22. When in use, the high-temperature flue gas collected by the waste heat gas source enters the box 1 through the air inlet 11, and at the same time, the normal temperature water supplied by the water source enters the heat exchange pipeline 2 in the box 1 through the water inlet 21. At this time, the high-temperature flue gas in the box 1 will exchange heat with the heat exchange pipeline 2 with normal temperature water, so that the normal temperature water in the heat exchange pipeline 2 is heated, and the low-temperature flue gas that has completed the heat exchange is discharged from the box 1 through the air outlet 12.

[0021] This implementation method realizes the effective recovery and utilization of high-temperature flue gas during the production process of aluminum alloy parts, and uses the heat energy in the high-temperature flue gas as a heat source for heating normal-temperature water, thereby avoiding waste of heat energy. Normal-temperature water does not need to be separately heated by electricity, oil and gas energy, and can meet the water temperature requirements of equipment preheating, factory heating and domestic water use, thereby achieving the purpose of energy saving and environmental protection.

[0022] As a preferred embodiment, Figure 3 As shown, the heat exchange pipeline 2 is arranged in a reciprocating folding structure to increase the contact area between the high-temperature flue gas and the heat exchange pipeline 2 and improve the heat exchange efficiency.

[0023] Furthermore, if Figure 2 As shown, a heat exchange fan 3 is provided in the box 1, and the heat exchange fan 3 is used to accelerate the convection speed of the high-temperature flue gas in the box 1, and improve the heat exchange efficiency between the high-temperature flue gas and the heat exchange pipeline 2. At the same time, the turbulence of the high-temperature flue gas in the box 1 is aggravated, and the uniformity of the high-temperature flue gas in the box 1 is improved, so as to achieve the purpose of uniform and stable temperature increase of the heat exchange pipeline 2. In addition, the heat exchange fan 3 can also effectively reduce the dust accumulation on the heat exchange pipeline 2, further ensuring the heat exchange efficiency.

[0024] Preferably, if Figure 2 As shown, a dust collection port 13 is provided at the bottom of the box 1 to recover dust impurities entrained in the high-temperature flue gas and reduce the effect of dust adhering to the heat exchange pipeline 2 on the heat exchange efficiency. Furthermore, a recovery trolley 4 is provided corresponding to the dust collection port 13 to facilitate the recovery of dust impurities.

[0025] Furthermore, if Figure 1-2 As shown, a filter screen 14 is provided on the air inlet 11 for filtering larger impurities in the high-temperature flue gas entering the box 1 to prevent the impurities from contaminating the heat exchange pipeline 2 and affecting the heat exchange efficiency.

[0026] Preferably, if Figure 1As shown, a maintenance window 15 is openably connected to the wall of the box body 1, and the maintenance window 15 is made of transparent material, which is convenient for operators to check the situation inside the box at any time and perform cleaning, inspection and maintenance operations in time.

[0027] The above disclosure is only a specific embodiment of the present invention, but the present invention is not limited thereto. For ordinary technicians in this field, without departing from the principle of the present invention, any deformation made should be regarded as belonging to the protection of the present invention.

Claims

1. A heat exchange system used in an automobile parts production line, characterized in that: The invention comprises a box body (1), the box body (1) being connected with an air inlet (11) and an air outlet (12), the air inlet (11) being connected with a waste heat air source, a heat exchange pipeline (2) connected with a water source being arranged in the box body (1), the heat exchange pipeline (2) being connected with a water inlet (21) and a water return port (22).

2. A heat exchange system for an automobile parts production line according to claim 1, characterized in that: The heat exchange pipeline (2) is in the form of a reciprocating folded arrangement.

3. The heat exchange system for an automobile parts production line according to claim 1, characterized in that: A heat exchange fan (3) is arranged in the box body (1).

4. The heat exchange system for an automobile parts production line according to claim 1, characterized in that: The bottom of the box body (1) is provided with a dust collection port (13) for recovering dust impurities entrained in the high-temperature flue gas.

5. The heat exchange system for automobile parts production line according to claim 4, characterized in that: A recovery trolley (4) is provided corresponding to the dust collection port (13) to facilitate the recovery and treatment of dust impurities.

6. The heat exchange system for an automobile parts production line according to claim 1, characterized in that: The air inlet (11) is provided with a filter screen (14) for filtering larger impurities in the high-temperature flue gas entering the box (1).

7. The heat exchange system for automobile parts production line according to claim 1, characterized in that: An inspection window (15) is openably connected to the wall of the box body (1), and the inspection window (15) is made of a transparent material.