Device for measuring adhesive force of polyethylene outer anticorrosive coating
By designing a clamping assembly in the adhesion measuring instrument, increasing the contact area with the anticorrosion layer, the problem of the anticorrosion layer prone to break in the prior art is solved, and a safe and stable measurement operation is achieved.
Patent Information
- Application Number
- CN202421190158.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2034-05-29
AI Technical Summary
During the detection process of existing adhesion measuring instruments, due to the small diameter of the hook, the contact area between the hook and the anti-corrosion layer is small, and the pressure is too large, which easily leads to the anti-corrosion layer breakage, making it impossible to perform effective measurement.
A polyethylene external anticorrosion layer adhesion measurement device is designed, and a clamping assembly is adopted, including a middle seat, a first clamping plate and a second clamping plate. By driving the assembly, the synchronous rotation of the clamping plate is realized, the contact area with the anticorrosion layer is increased, and the anticorrosion layer is stabilized.
By increasing the contact area of the clamping assembly, the anti-corrosion layer is avoided during the detection process, and a safe and stable measurement operation is achieved.
Smart Images
Figure CN222850481U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of adhesion measurement devices, and in particular to a polyethylene outer anti-corrosion layer adhesion measurement device. Background Art
[0002] The adhesion measuring instrument is suitable for measuring the adhesion ability of each coating film to the surface of the coated object. The coating adhesion is an important indicator for evaluating the coating quality. To measure the adhesion, it is necessary to first cut the anti-corrosion layer in the circumferential direction into a long strip with a width of 20mm to 30mm and a length of more than 10cm, and then lift one end and use the measuring instrument to uniformly pull up the polyethylene layer vertically on the pipe surface at a rate of 10mm / min.
[0003] With respect to the above-mentioned related technologies, the inventors found that during testing, the measuring instruments mostly directly hook the anti-corrosion layer to be measured on the outside of the steel pipe through the hook at the lower end. Since the diameter of the hook is small, the contact area between the hook and the anti-corrosion layer is small, which makes the pressure of the anti-corrosion layer at the hook larger, making the anti-corrosion layer at the hook prone to breakage, making it impossible for the measuring instrument to measure the anti-corrosion layer. Utility Model Content
[0004] In order to achieve safe and stable measurement, the present application provides a polyethylene outer anti-corrosion layer adhesion measurement device.
[0005] The present application provides a polyethylene outer anti-corrosion layer adhesion test device that adopts the following technical solution:
[0006] A device for measuring the adhesion of a polyethylene outer anti-corrosion layer comprises a detection base, the detection base comprises a seat frame and a top box, a positioning roller group is fixedly installed on the upper end face of the seat frame, the top box is arranged directly above the seat frame, a lifting electric cylinder is fixedly installed in the top box, a measuring instrument is installed on the output end of the lifting electric cylinder, a hook at the lower end of the measuring instrument is connected with a clamping assembly, the clamping assembly comprises a middle seat, a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are rotatably installed on both sides of the middle seat respectively, and a driving assembly for adjusting the synchronous rotation of the first clamping plate and the second clamping plate is also installed on the middle seat.
[0007] By adopting the above technical scheme, the structure of the detection machine base is set to ensure that the top box is fixedly installed through the seat frame, so that the positioning roller group can be fixedly installed through the seat frame, and then the lifting electric cylinder can be fixedly installed through the top box. When it is convenient to use, the steel pipe can be sleeved with the positioning roller group for measurement. At the same time, the setting of the lifting electric cylinder makes it convenient to fix the installation of the measuring instrument. When in use, the measuring instrument can be driven to lift and adjust by the lifting electric cylinder. At the same time, by installing a clamping assembly at the lower end of the measuring instrument, the anti-corrosion layer of the steel pipe can be clamped by the clamping assembly when it is easy to measure. The structural setting of the clamping assembly ensures that the first clamping plate and the second clamping plate are installed through the middle seat. When it is convenient to use, the first clamping plate and the second clamping plate can stably clamp the anti-corrosion layer under the drive of the driving assembly.
[0008] Optionally, the positioning roller group includes a vertical plate and a mounting roller, the vertical plate is fixedly mounted on the upper end surface of the frame, the mounting roller is horizontally mounted on the head of the vertical plate, and one end of the mounting roller is fixedly connected to the vertical plate.
[0009] By adopting the above technical solution, the structural setting of the positioning roller group can ensure that the installation roller is fixed on the vertical plate, so that when measurement is required, the steel pipe can be placed on the installation roller, and it can be ensured that the steel pipe can rotate automatically during the measurement process.
[0010] Optionally, the middle seat includes a main seat plate, a tray and a top cover, the tray is fixedly mounted on the upper end surface of the main seat plate, the top cover is buckled and fixed on the upper end surface of the tray, arc grooves are symmetrically opened on both sides of the top cover, and a lifting ring is fixedly mounted on the upper end surface of the top cover.
[0011] By adopting the above technical scheme, the structural setting of the center seat can ensure that the installation tray is fixed through the main seat plate, which makes it convenient to install the drive component through the tray. At the same time, the setting of the top cover can ensure the protection of the drive component. At the same time, the installation ring is fixed on the upper end surface of the top cover, which makes it convenient to connect with the measuring instrument through the ring.
[0012] Optionally, the main seat plate includes a seat block and a side shaft for mounting the first clamping plate and the second clamping plate, and the side shaft is symmetrically fixed on both sides of the seat block.
[0013] By adopting the above technical solution, the side shaft is installed on the seat block through the structural setting of the main seat plate. When it is convenient to use, the first clamping plate and the second clamping plate can be installed through the side shafts on both sides, so that the first clamping plate and the second clamping plate can be rotated for use.
[0014] Optionally, the tray includes a disc plate and a central axis for mounting a driving assembly, wherein the central axis is mounted at the center of an upper end surface of the disc plate, and the central axis and the disc plate are integrally formed.
[0015] By adopting the above technical solution, the central axis is set on the tray through the structural setting of the tray, and the driving component can be easily positioned and installed through the central axis.
[0016] Optionally, the first clamping plate includes an outer arc plate and a first vertical rod, the outer arc plate is rotatably mounted on the side shaft, and the first vertical rod is integrally formed and arranged on the upper end surface of the outer arc plate.
[0017] By adopting the above technical solution, the structure of the first clamping plate is set to ensure that the outer arc plate can cooperate with the driving assembly through the first vertical rod.
[0018] Optionally, the second clamping plate includes an inner arc plate and a second vertical rod, the inner arc plate is rotatably mounted on the side shaft, and the second vertical rod is integrally formed and arranged on the upper end surface of the inner arc plate.
[0019] By adopting the above technical solution, the structure of the second clamping plate is set to ensure that the inner arc plate can cooperate with the driving assembly through the second vertical rod, and the setting of the inner arc plate can facilitate better fitting on the outer surface of the steel pipe, so that the anti-corrosion layer can be easily buckled up for clamping with a small part.
[0020] Optionally, the driving assembly includes a double-headed lever and an angle electric cylinder, the middle part of the double-headed lever is rotatably mounted on the central axis, the tail part of the angle electric cylinder is rotatably mounted on the disc, and the output end of the angle electric cylinder is connected to the side of the double-headed lever.
[0021] By adopting the above technical solution, the structural setting of the driving component can ensure that the double-headed lever can achieve stable rotation under the drive of the angle electric cylinder, and then the first clamping plate and the second clamping plate at both ends can be driven by the double-headed lever to rotate synchronously.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. This application sets a positioning roller group on the detection machine base to ensure that the steel pipe to be tested can be stably sleeved on the installation roller, so that the steel pipe can rotate automatically and synchronously during the adhesion test. In order to avoid damaging the anti-corrosion layer on the steel pipe during the test, a clamping method is used to connect with the anti-corrosion layer, so as to increase the contact area with the anti-corrosion layer by clamping, and ensure that the lifting operation can be stable during the measurement;
[0024] 2. The present application designs the clamping assembly into a structure in which a middle seat, a first clamping plate and a second clamping plate cooperate with each other, so that when in use, the anti-corrosion layer can be clamped by the cooperation of the first clamping plate and the second clamping plate, and the second clamping plate is designed to be a structure in which an inner arc plate cooperates with a second vertical rod to ensure that the inner arc plate can be attached to the steel pipe to clamp the anti-corrosion layer when clamping is required, and the anti-corrosion layer can be clamped by tilting the head of the anti-corrosion layer by a small part, and the setting of the driving assembly can facilitate the automatic adjustment of the clamping angle between the first clamping plate and the second clamping plate, which is very convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the overall structure during measurement in the embodiment of the present application.
[0026] Figure 2 It is a three-dimensional diagram of the coordination of the steel pipe and the anti-corrosion layer in the embodiment of the present application.
[0027] Figure 3 It is a three-dimensional diagram of the coordination of the lifting electric cylinder, the measuring instrument, the clamping assembly and the driving assembly in the embodiment of the present application.
[0028] Figure 4 yes Figure 3 Side view of the device shown.
[0029] Figure 5 yes Figure 3 A perspective view of the device shown with the top cover open.
[0030] Figure 6 yes Figure 5 A top view of the device shown.
[0031] Explanation of the reference numerals in the accompanying drawings: 1. Detection machine base; 11. Base frame; 12. Top box; 2. Positioning roller group; 21. Vertical plate; 22. Mounting roller; 3. Lifting electric cylinder; 4. Measuring instrument; 5. Clamping assembly; 6. Middle seat; 61. Main seat plate; 611. Seat block; 612. Side shaft; 62. Pallet; 621. Plate; 622. Middle shaft; 63. Top cover; 631. Arc groove; 632. Lifting ring; 7. First clamping plate; 71. Outer arc plate; 72. First vertical rod; 8. Second clamping plate; 81. Inner arc plate; 82. Second vertical rod; 9. Driving assembly; 91. Double-headed lever; 92. Angle electric cylinder; A. Steel pipe; B. Anti-corrosion layer. DETAILED DESCRIPTION
[0032] The present application is further described in detail below in conjunction with the accompanying drawings.
[0033] The present application embodiment discloses a device for measuring the adhesion of a polyethylene outer anti-corrosion layer. Figure 1 , Figure 2 and Figure 3As shown, a device for measuring the adhesion of a polyethylene outer anti-corrosion layer B comprises a detection base 1, the detection base 1 comprises a frame 11 and a top box 12, a positioning roller group 2 is fixedly mounted on the upper end face of the frame 11, the top box 12 is arranged directly above the frame 11, a lifting electric cylinder 3 is fixedly mounted in the top box 12, a measuring instrument 4 is mounted on the output end of the lifting electric cylinder 3, a clamping assembly 5 is connected to the hook at the lower end of the measuring instrument 4, the clamping assembly 5 comprises a middle seat 6, a first clamping plate 7 and a second clamping plate 8, the first clamping plate 7 and the second clamping plate 8 are rotatably mounted on both sides of the middle seat 6 respectively, and a driving assembly 9 for adjusting the synchronous rotation of the first clamping plate 7 and the second clamping plate 8 is also mounted on the middle seat 6. When the detection machine base 1 is needed, the top box 12 can be fixedly installed through the base frame 11, so that the positioning roller group 2 can be fixedly installed through the base frame 11, and then the lifting electric cylinder 3 can be fixedly installed through the top box 12. When it is convenient to use, the steel pipe A can be sleeved through the positioning roller group 2 for measurement. At the same time, the setting of the lifting electric cylinder 3 can facilitate the fixed installation of the measuring instrument 4 (the measuring instrument 4 is a tension gauge). When in use, the measuring instrument 4 can be driven to be raised and lowered by the lifting electric cylinder 3. At the same time, the clamping component 5 is installed at the lower end of the measuring instrument 4. When it is easy to measure, the anti-corrosion layer B of the steel pipe A can be clamped by the clamping component 5. The structural setting of the clamping component 5 ensures that the first clamping plate 7 and the second clamping plate 8 are installed through the middle seat 6. When it is convenient to use, the first clamping plate 7 and the second clamping plate 8 can stably clamp the anti-corrosion layer B under the drive of the driving component 9.
[0034] Reference Figure 1 As shown, the positioning roller set 2 includes a vertical plate 21 and a mounting roller 22. The vertical plate 21 is fixedly mounted on the upper end surface of the frame 11, and the mounting roller 22 is horizontally mounted on the head of the vertical plate 21, and one end of the mounting roller 22 is fixedly connected to the vertical plate 21. When the positioning roller set 2 is needed, the mounting roller 22 can be fixed on the vertical plate 21, so that when measurement is needed, the steel pipe A can be sleeved on the mounting roller 22, and it can be ensured that the steel pipe A can rotate automatically during the measurement process.
[0035] Reference Figure 3 , Figure 4 and Figure 6As shown, the middle seat 6 includes a main seat plate 61, a tray 62 and a top cover 63. The tray 62 is fixedly mounted on the upper end surface of the main seat plate 61. The top cover 63 is buckled and fixed on the upper end surface of the tray 62. The top cover 63 is symmetrically provided with arc grooves 631 on both sides, and a lifting ring 632 is fixedly installed on the upper end surface of the top cover 63. When the middle seat 6 needs to be used, the tray 62 can be fixedly installed through the main seat plate 61, so that the drive assembly 9 can be installed through the tray 62. At the same time, the drive assembly 9 is protected by the setting of the top cover 63. At the same time, the lifting ring 632 is fixedly installed on the upper end surface of the top cover 63, so that it is convenient to connect with the measuring instrument 4 through the lifting ring 632. The main seat plate 61 includes a seat block 611 and a side shaft 612 for mounting the first clamping plate 7 and the second clamping plate 8. The side shaft 612 is symmetrically fixed on both sides of the seat block 611. The main seat plate 61 is structurally arranged to ensure that the side shaft 612 is installed on the seat block 611. When it is convenient to use, the first clamping plate 7 and the second clamping plate 8 can be installed through the side shafts 612 on both sides, so that the first clamping plate 7 and the second clamping plate 8 can be rotated for use. The tray 62 includes a plate 621 and a central shaft 622 for installing the drive assembly 9. The central shaft 622 is installed at the center of the upper end surface of the plate 621, and the central shaft 622 is integrally formed with the plate 621. The tray 62 is structurally arranged to ensure that the central shaft 622 is arranged on the plate 621, so that the drive assembly 9 can be easily positioned and installed through the central shaft 622.
[0036] Reference Figure 3 and Figure 5 As shown, the first clamping plate 7 includes an outer arc plate 71 and a first vertical rod 72. The outer arc plate 71 is rotatably mounted on the side shaft 612, and the first vertical rod 72 is integrally formed and arranged on the upper end surface of the outer arc plate 71. When the first clamping plate 7 is in use, the outer arc plate 71 can cooperate with the driving component 9 through the first vertical rod 72. The second clamping plate 8 includes an inner arc plate 81 and a second vertical rod 82. The inner arc plate 81 is rotatably mounted on the side shaft 612, and the second vertical rod 82 is integrally formed and arranged on the upper end surface of the inner arc plate 81. When the second clamping plate 8 needs to be used, the inner arc plate 81 can cooperate with the driving component 9 through the second vertical rod 82, and the setting of the inner arc plate 81 facilitates better fitting on the outer surface of the steel pipe A, so that it is easy to buckle up a small part of the anti-corrosion layer B for clamping.
[0037] Reference Figure 5 and Figure 6As shown, the driving assembly 9 includes a double-ended lever 91 and an angle electric cylinder 92. The middle of the double-ended lever 91 is rotatably mounted on the central axis 622, and the tail of the angle electric cylinder 92 is rotatably mounted on the plate 621, and the output end of the angle electric cylinder 92 is connected to the side of the double-ended lever 91. When the driving assembly 9 needs to be used, the double-ended lever 91 can achieve stable rotation under the drive of the angle electric cylinder 92, and then the first clamping plate 7 and the second clamping plate 8 at both ends can be driven by the double-ended lever 91 to rotate synchronously.
[0038] The implementation principle of a polyethylene outer anti-corrosion layer adhesion measuring device according to an embodiment of the present application is as follows: when measurement is required, firstly sleeve the steel pipe A on the mounting roller 22 of the positioning roller group 2, and then cut the anti-corrosion layer B on the steel pipe A in the circumferential direction into a long strip with a width of 20mm to 30mm and a length of more than 10cm at one end, and tilt one end, and place the tilted end between the first clamping plate 7 and the second clamping plate 8, start the angle electric cylinder 92 to drive the double-headed lever 91 to rotate, and then use the double-headed lever 91 to move the first clamping plate 7 and the second clamping plate 8 at both ends to rotate and clamp, and after clamping and fixing, you can start the lifting electric cylinder 3, and use the lifting electric cylinder 3 to pull up the anti-corrosion layer B at a uniform speed.
[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A device for measuring the adhesion of a polyethylene outer anti-corrosion layer, comprising a detection base (1), characterized in that: The detection machine base (1) comprises a base frame (11) and a top box (12), the upper end surface of the base frame (11) is fixedly mounted with a positioning roller group (2), the top box (12) is arranged directly above the base frame (11), a lifting electric cylinder (3) is fixedly mounted in the top box (12), a measuring instrument (4) is mounted on the output end of the lifting electric cylinder (3), a clamping assembly (5) is connected to the hook at the lower end of the measuring instrument (4), the clamping assembly (5) comprises a middle base (6), a first clamping plate (7) and a second clamping plate (8), the first clamping plate (7) and the second clamping plate (8) are rotatably mounted on both sides of the middle base (6), and a driving assembly (9) for adjusting the synchronous rotation of the first clamping plate (7) and the second clamping plate (8) is also mounted on the middle base (6).
2. A polyethylene outer anti-corrosion layer adhesion test device according to claim 1, characterized in that: The positioning roller group (2) comprises a vertical plate (21) and a mounting roller (22), wherein the vertical plate (21) is fixedly mounted on the upper end surface of the seat frame (11), and the mounting roller (22) is horizontally mounted on the head of the vertical plate (21), and one end of the mounting roller (22) is fixedly connected to the vertical plate (21).
3. A polyethylene outer anti-corrosion layer adhesion test device according to claim 2, characterized in that: The middle seat (6) comprises a main seat plate (61), a tray (62) and a top cover (63); the tray (62) is fixedly mounted on the upper end surface of the main seat plate (61); the top cover (63) is buckled and fixed on the upper end surface of the tray (62); arc grooves (631) are symmetrically formed on both sides of the top cover (63); and a lifting ring (632) is fixedly mounted on the upper end surface of the top cover (63).
4. A polyethylene outer anti-corrosion layer adhesion test device according to claim 3, characterized in that: The main seat plate (61) comprises a seat block (611) and a side shaft (612) for mounting the first clamping plate (7) and the second clamping plate (8), wherein the side shaft (612) is symmetrically fixed on both sides of the seat block (611).
5. A polyethylene outer anti-corrosion layer adhesion test device according to claim 4, characterized in that: The tray (62) comprises a disc plate (621) and a central axis (622) for mounting a drive assembly (9); the central axis (622) is mounted at the center of an upper end surface of the disc plate (621), and the central axis (622) and the disc plate (621) are integrally formed.
6. A polyethylene outer anti-corrosion layer adhesion test device according to claim 5, characterized in that: The first clamping plate (7) comprises an outer arc plate (71) and a first vertical rod (72); the outer arc plate (71) is rotatably mounted on the side shaft (612); and the first vertical rod (72) is integrally formed and arranged on the upper end surface of the outer arc plate (71).
7. A polyethylene outer anti-corrosion layer adhesion test device according to claim 6, characterized in that: The second clamping plate (8) comprises an inner arc plate (81) and a second vertical rod (82); the inner arc plate (81) is rotatably mounted on the side shaft (612); and the second vertical rod (82) is integrally formed and arranged on the upper end surface of the inner arc plate (81).
8. A polyethylene outer anti-corrosion layer adhesion test device according to claim 7, characterized in that: The driving assembly (9) comprises a double-ended shifting rod (91) and an angle electric cylinder (92); the middle portion of the double-ended shifting rod (91) is rotatably mounted on the middle shaft (622); the tail portion of the angle electric cylinder (92) is rotatably mounted on the disc plate (621); and the output end of the angle electric cylinder (92) is connected to the side of the double-ended shifting rod (91).