Semi-cutting blanking asynchronous jig

By adopting a double-layer adjustable tool structure in the half-cut asynchronous fixture, the problem of knife marks on the main material belt during the die-cut half-cut asynchronous process is solved, and the effect of no knife marks on the main material belt is achieved, and the stability and accuracy of the workpiece are improved.

CN222852450UActive Publication Date: 2025-05-09CHENGDU LINGYI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421368235.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-09
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

During the asynchronous process of die-cutting, the knife mark is cut on the main material belt, resulting in the presence of the knife mark on the main material belt, affecting the production process.

Method used

A half-cut blanking asynchronous fixture is designed, and a double-layer adjustable tool structure is used. By setting up the lower tool and the upper tool, the lower tool is erected through a bracket and a pallet, so that the knife row is cut and fall on the lower tool, thereby avoiding the main material belt from being sent up and down.

Benefits of technology

It realizes that there is no cutter mark on the main material belt after asynchronous, ensuring the stability and accuracy of the workpiece and improving the practicality of the device.

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Abstract

The utility model relates to a semi-cutting blanking asynchronous jig, and belongs to the technical field of asynchronous jigs, the semi-cutting blanking asynchronous jig comprises an upper jig and a lower jig which are installed on a workbench, the upper jig is provided with a cutter row and foam which are used for completing cutting, and the workbench is provided with a connecting structure; and a bottom table allowing the main material belt to penetrate through is fixedly installed on the inner bottom wall of the workbench. According to the semi-cutting blanking asynchronous jig, the lower jig and the upper jig correspond to each other in a double-layer mode, the lower jig is erected through the support and the supporting plate, cutter row cutting falls on the lower jig under the condition that the arrangement of a main material belt is not affected, cutter marks are prevented from falling on the main material belt, meanwhile, foam is arranged to assist in pressing after the main material is cut, and the cutting efficiency of the main material belt is improved. And meanwhile, by arranging a fixing block, a sliding plate and an adjusting rod, the height of a supporting plate can be conveniently adjusted, the cutter row is conveniently suitable for different main material belts, and the practicability of the device is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of asynchronous jigs, and in particular to a half-cutting asynchronous jig. Background Art

[0002] The asynchronous fixture for half-cut blanking is a device used in the half-cut blanking process. Its main function is to ensure the stability and accuracy of the workpiece during the half-cut blanking process. The design of the asynchronous fixture can be adjusted according to the shape and size of different workpieces to ensure that the workpiece will not move or deform during the processing.

[0003] When the die-cutting and half-cutting are asynchronous, the knife marks are cut on the main material strip, which causes knife marks on the main material strip and affects the process production. In view of the technical problem mentioned above, a new bottom plate jig is developed. Through the double-layer structure design, the main material strip is free of knife marks after being asynchronous, thus solving the above-mentioned problem. Utility Model Content

[0004] In view of the shortcomings of the prior art, the present application provides a half-cut blanking asynchronous jig, which has the advantages of a double-layer adjustable jig and no knife marks left after asynchronous die-cutting.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a half-cutting and blanking asynchronous jig, comprising an upper jig and a lower jig mounted on a workbench, the upper jig being provided with a knife row and foam for completing the cutting, the workbench being provided with a connecting structure, and a bottom platform for the main material belt to pass through being fixedly mounted on the inner bottom wall of the workbench;

[0006] The connection structure comprises a fixed block fixed on the top of the base, a bracket slidably connected to the fixed block and a support plate fixedly connected to the bracket, and the lower jig is fixed on the support plate.

[0007] Furthermore, the foam is located on one side of the knife row and the lower end exceeds the end of the knife row by 2 mm.

[0008] Furthermore, a cylinder for pushing the upper jig to move is fixedly mounted on the inner top wall of the workbench, a power end of the cylinder is directly connected to the upper jig, and a bottom platform for the main material belt to pass through is fixedly mounted on the inner bottom wall of the workbench.

[0009] Furthermore, the upper tooling comprises a bottom plate and a knife row plate which are detachably mounted on the cylinder, and the knife row is fixedly mounted on the knife row plate.

[0010] Furthermore, a groove for positioning the knife row plate is formed through the side of the bottom plate, and a positioning pin is protruded from one side surface of the knife row plate attached to the bottom plate, and the positioning pin is plugged into the end of the groove correspondingly.

[0011] Furthermore, a first pad and a second pad for fixing the knife row plate are fixedly mounted on the bottom plate by bolts.

[0012] Furthermore, the second pad includes two pieces, the two second pads are distributed at the position where the groove is provided on the bottom plate, and the second pad is provided with a material running groove corresponding to the positioning pin.

[0013] Furthermore, the fixing block and the bracket are divided into two groups and are symmetrically installed on the base platform front and back.

[0014] Furthermore, a slide groove is provided inside the fixed block, and a slide plate is fixedly connected to one end of the bracket extending into the slide groove. An adjustment rod is rotatably installed in the fixed block, and the slide plate is threadedly connected to the adjustment rod.

[0015] Furthermore, one end of the adjusting rod extends to the outside of the fixing block, and a bolt is fixedly mounted on the end of the adjusting rod extending to the outside of the fixing block.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0017] The half-cutting asynchronous jig has a double-layer correspondence between a lower jig and an upper jig, and the lower jig is set up by a bracket and a support plate, so that the knife row cuts and falls on the lower jig without affecting the setting of the main material belt, thereby avoiding knife marks on the main material belt. At the same time, by arranging foam to assist the downward pressure on the main material after cutting, the cutting and conveying of the main material are smooth. At the same time, by arranging a fixed block, a slide plate and an adjusting rod, the height of the support plate can be conveniently adjusted, so that the knife row is easy to adapt to different main material belts, thereby improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of this application;

[0019] Figure 2 A bottom view of the structure of the tool in this application;

[0020] Figure 3 This is a structural exploded view of the metallurgical tool in this application;

[0021] Figure 4 For this application Figure 3 A magnified view of the structure at center A;

[0022] Figure 5 This is a top view of the structure of the support platform for this application;

[0023] Figure 6 This is a schematic diagram of the structure of the fixed block of this application.

[0024] In the figure: 1. workbench; 2. base; 3. cylinder; 4. bottom plate; 5. support plate; 6. lower jig; 7. knife row plate; 8. knife row; 9. first pad; 10. second pad; 11. positioning pin; 12. groove; 13. foam; 14. material trough; 15. bracket; 16. fixing block; 17. slide groove; 18. slide plate; 19. adjustment rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0026] See also Figure 1-6 In this embodiment, a half-cutting asynchronous jig includes an upper jig and a lower jig 6 installed on a workbench 1. The upper jig is provided with a knife row 8 and a foam 13 for completing the cutting. The foam 13 is located on one side of the knife row 8 and the lower end exceeds the end of the knife row 8 by 2 mm. It is used to squeeze the main material after cutting, so that the main material is pressed down to the main material belt for transmission.

[0027] It should be noted that a cylinder 3 for pushing the upper jig to move is fixedly installed on the inner top wall of the workbench 1, a base 2 for the main material belt to pass through is fixedly installed on the inner bottom wall of the workbench 1, and a connecting structure is provided on the base 2 for installing the lower jig 6. The power end of the cylinder 3 is directly connected to the upper jig, and the upper jig movement can be loaded through the cylinder 3.

[0028] Specifically, the upper tooling includes a base plate 4 and a knife row plate 7 detachably mounted on the cylinder 3. The knife row 8 is fixedly mounted on the knife row plate 7. A groove 12 for positioning the knife row plate 7 is also penetrated through the side of the base plate 4. A positioning pin 11 is protruded from one side surface of the knife row plate 7 that is attached to the base plate 4. The ends of the positioning pin 11 and the groove 12 are correspondingly plugged in to achieve the snap-fit ​​positioning of the knife row plate 7 relative to the base plate 4.

[0029] It should be noted that the base plate 4 is also fixed with a first pad 9 and a second pad 10 for fixing the knife row plate 7 by bolts, wherein the second pad 10 includes two pieces, and the two second pads 10 are distributed at the position where the groove 12 is opened in the base plate 4, and the second pad 10 is provided with a material feeding groove 14 corresponding to the positioning pin 11.

[0030] Specifically, the back side of the second pad 10 needs to be milled to a depth of 0.6 mm, and one end of the bottom plate 4 needs to be milled with a rounded corner.

[0031] In this embodiment, the connection structure includes a fixed block 16 fixed to the top of the base 2 , a bracket 15 slidably connected to the fixed block 16 , and a support plate 5 fixedly connected to the bracket 15 , and the lower jig 6 is fixed on the support plate 5 .

[0032] Preferably, the fixing block 16 and the bracket 15 are divided into two groups and are symmetrically installed on the base 2 front and back, so that the space between the lower jig 6 and the base 2 is hollow to facilitate the passage of the main material belt.

[0033] In the present application, the main material is cut by cooperating with the upper jig through the overhead mounted lower jig 6. Since the knife row 8 falls directly on the lower jig 6, the main material belt does not flow back under the knife mark. At the same time, the main material can be cut and pressed down to the main material belt for transmission after the foam 13 is asynchronous.

[0034] It should be noted that a slide groove 17 is further provided inside the fixed block 16 , a slide plate 18 is fixedly connected to one end of the bracket 15 extending into the slide groove 17 , an adjustment rod 19 is rotatably installed in the fixed block 16 , and the slide plate 18 is threadedly connected to the adjustment rod 19 .

[0035] One end of the adjusting rod 19 extends to the outside of the fixing block 16 , and a bolt is fixedly installed on the end of the adjusting rod 19 extending to the outside of the fixing block 16 , so that the adjusting rod 19 can be conveniently pulled to rotate by using a tool.

[0036] In a specific implementation, by rotating the adjustment rod 19, the position of the slide plate 18 can be adjusted under the threaded fit, and the positions of the bracket 15 and the support plate 5 can be further adjusted to adapt to the main material belt.

[0037] The working principle of the above embodiment is:

[0038] The lower jig 6 is installed and set through the support plate 5 suspended on the base 2, and then the main material belt is passed through the gap between the support plate 5 and the base 2 for feeding, and the main material is conveyed and cut by the pressure roller. Under the reciprocating traction of the cylinder 3, the knife row 8 on the upper jig falls and fits the lower jig 6 to complete the cutting of the main material conveyed by the pressure roller. At the same time, the cut main material is pressed down to the main material belt extending from the bottom of the support plate 5 by the foam 13 located on one side of the knife row 8, so that no cutting marks are left on the surface of the main material belt. At the same time, the adjusting rod 19 can be rotated to make the adjusting rod 19 drive the sliding plate 18 connected with the external thread to slide in the slide groove 17, so that the bracket 15 connected to the outside of the support plate 5 extends to adjust the height position of the lower jig 6, which is convenient for adapting to the main material belt.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0040] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A half-cutting asynchronous jig, comprising an upper jig and a lower jig (6) mounted on a workbench (1), characterized in that: The upper tool is provided with a knife row (8) and foam (13) for completing cutting, the workbench (1) is provided with a connecting structure, and a bottom platform (2) for the main material strip to pass through is fixedly mounted on the inner bottom wall of the workbench (1); The connection structure comprises a fixed block (16) fixed to the top of the base (2), a bracket (15) slidably connected to the fixed block (16), and a support plate (5) fixedly connected to the bracket (15), and the lower jig (6) is fixed on the support plate (5).

2. The half-cutting asynchronous jig according to claim 1, characterized in that: The foam (13) is located on one side of the knife row (8) and the lower end thereof exceeds the end of the knife row (8) by 2 mm.

3. The half-cutting asynchronous jig according to claim 1 is characterized in that: A cylinder (3) for pushing the upper jig to move is fixedly mounted on the inner top wall of the workbench (1), and a power end of the cylinder (3) is directly connected to the upper jig.

4. The half-cutting asynchronous jig according to claim 3 is characterized by: The upper tool comprises a base plate (4) detachably mounted on the cylinder (3) and a knife row plate (7), and the knife row (8) is fixedly mounted on the knife row plate (7).

5. The half-cutting asynchronous jig according to claim 4, characterized in that: A groove (12) for positioning the knife row plate (7) is also provided through the side edge of the bottom plate (4), and a positioning pin (11) is protruded from one side surface of the knife row plate (7) affixed to the bottom plate (4), and the positioning pin (11) and the end of the groove (12) are correspondingly plugged.

6. The half-cutting asynchronous jig according to claim 5, characterized in that: A first pad (9) and a second pad (10) for fixing the knife row plate (7) are also fixedly mounted on the bottom plate (4) by means of bolts.

7. The half-cutting asynchronous jig according to claim 6, characterized in that: The second pad (10) comprises two pieces, the two second pads (10) being distributed at the positions where the groove (12) is provided on the bottom plate (4), and a material running groove (14) corresponding to the positioning pin (11) is provided on the second pad (10).

8. The half-cutting asynchronous jig according to claim 1, characterized in that: The fixing block (16) and the bracket (15) are divided into two groups and are symmetrically mounted on the base platform (2) in a front-to-back manner.

9. The half-cutting asynchronous jig according to claim 8, characterized in that: A slide groove (17) is also provided inside the fixed block (16); a slide plate (18) is fixedly connected to one end of the bracket (15) extending into the slide groove (17); an adjustment rod (19) is rotatably installed inside the fixed block (16); and the slide plate (18) is threadedly connected to the adjustment rod (19).

10. The half-cutting asynchronous jig according to claim 9, characterized in that: One end of the adjusting rod (19) extends to the outside of the fixing block (16), and a bolt is fixedly mounted on the end of the adjusting rod (19) extending to the outside of the fixing block (16).