Glass raw material mixer

By designing a glass raw material mixer including a servo motor-driven stirring assembly and a magnetic plate iron removal assembly, the problems of inconvenience in the prior art, poor stirring effect and cumbersome iron removal are solved, and more efficient and even mixing and instant iron removal are achieved, and the quality and production efficiency of glass products are improved.

CN222855208UActive Publication Date: 2025-05-13ZIBO CHANGFENG GLASS PROD
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Patent Information

Application Number
CN202421562923.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-13
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The raw material mixing device produced by existing glass bottles is not convenient for discharge, which affects the production efficiency of glass bottles. The traditional mixing method has a general mixing effect, a long cycle, and it is easy to mix iron filings during the mixing process, which requires additional iron removal steps, which are cumbersome and reduces the production speed.

Method used

A glass raw material mixer is designed, including a support frame, a mixing tank, a stirring assembly and an iron removal assembly. The stirring assembly drives the shaft to rotate through the servo motor, driving the cross plate and the rotary rod to drive the stirring sheet to stir; the iron removal assembly absorbs iron filings through the magnetic plate in the sleeve, realizing the removal of iron impurities immediately during the mixing process.

Benefits of technology

The mixing uniformity and mixing speed of glass raw materials are improved, the iron removal process is simplified, the production steps are reduced, the production efficiency and the purity of raw materials are improved, and the quality of glass products is improved.

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Abstract

The utility model discloses a glass raw material mixer, which relates to the technical field of glass mixing equipment and comprises a support frame, a mixing tank, a stirring component and an iron removal component. The material mixing tank is fixedly arranged on the inner side of the supporting frame, a tank cover is arranged at the top of the material mixing tank in a clamped mode, a discharging opening is formed in the bottom end of the material mixing tank, and a feeding hopper is arranged on the front side of the material mixing tank; the stirring assembly comprises a servo motor fixedly installed on the top of the tank cover and a rotating shaft fixedly connected to an output shaft of the servo motor and located below the tank cover. According to the raw material stirring device, the rotating rod rotates while rotating with the rotating shaft as the axis, the stirring blades are driven to stir raw materials, the lifting auger pushes the raw materials upwards and throws the raw materials out, the raw materials are scattered by the stirring blades, and the mixing uniformity and the mixing speed of all components in the production raw materials are improved; in the mixing process, iron chips are adsorbed through the magnetic plate in the sleeve, iron removal operation through multiple steps is not needed, and the production and machining speed is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass mixing equipment, in particular to a glass raw material mixer. Background Art

[0002] Glass is an amorphous inorganic non-metallic material. It is generally made from a variety of inorganic minerals, such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash, etc. as the main raw materials, and a small amount of auxiliary raw materials.

[0003] A document with publication number CN214261498U is retrieved and disclosed, which is a raw material mixing device for glass bottle production, comprising a support frame, wherein a mixing barrel is provided on the inner side of the top of the support frame... A discharge valve is connected to the bottom of the mixing barrel by bolts, so as to solve the problem that the existing raw material mixing device for glass bottle production is inconvenient to discharge, thereby causing inconvenience in using the mixed raw materials for glass bottles and affecting the production efficiency of glass bottles. By improving and optimizing the structure of the raw material mixing device for glass bottle production, the raw material mixing device is easy to assemble and use, and this mixing device is convenient for feeding materials into the mixing barrel and also convenient for discharging the mixed raw materials, thereby facilitating the efficiency of glass bottle raw material mixing.

[0004] The above-mentioned prior art still has the following deficiencies in actual use:

[0005] 1. The mixing process is relatively simple and the mixing effect is average. The mixing cycle is long, which reduces the speed of production and processing.

[0006] 2. Glass raw materials are composed of quartz sand, soda ash, limestone, feldspar, etc. During the mixing process, iron filings will be mixed in. The current traditional method is to mix the glass raw materials first and then remove the iron after taking them out. This method is too complicated and requires multiple steps to operate, which reduces the speed of production and processing. Utility Model Content

[0007] The utility model aims to solve the problems existing in the prior art and proposes a glass raw material mixer.

[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0009] A glass raw material mixer comprises a support frame, a mixing tank, a stirring component and an iron removal component.

[0010] The mixing tank is fixedly arranged on the inner side of the support frame, a tank cover is snap-fitted on the top of the mixing tank, a discharge port is arranged at the bottom end of the mixing tank, and a feed hopper is arranged on the front side of the mixing tank; the stirring assembly includes a servo motor fixedly installed on the top of the tank cover, a rotating shaft fixedly connected to the output shaft of the servo motor and located below the tank cover, a cross plate and a lifting auger fixedly sleeved on the outer wall of the rotating shaft from top to bottom, a rotating rod inserted on the left and right sides of the cross plate, and a plurality of stirring plates fixedly connected to the outer wall of the rotating rod and spaced from top to bottom; the iron removal assembly includes a sleeve sleeved on the outer ring of the lifting auger, and a magnetic plate fixedly arranged inside the sleeve.

[0011] Preferably, an inner tooth ring is fixedly connected to the inner wall of the tank cover, the rotating rod is rotatable between the bearing and the transverse plate, and a gear meshing with the inner tooth ring is fixedly sleeved on the top end of the rotating rod.

[0012] Preferably, two symmetrical mounting rods are fixedly connected to the top of the sleeve, and two mounting seats are fixedly connected to the cross plate. The top ends of the two mounting rods pass through the cross plate and extend into the mounting seats respectively, and the mounting seats are interspersed with bolts and nuts for locking the mounting rods and the mounting seats.

[0013] Preferably, the length of the lifting auger is greater than the length of the sleeve, and both ends of the lifting auger are located outside the sleeve.

[0014] Preferably, the bottom end of the lifting auger and the bottom end of the rotating shaft extend into a discharge port at the bottom end of the mixing tank, and the top end of the lifting auger is located above the topmost stirring blade.

[0015] Preferably, ear plates are fixedly connected to the left and right sides of the outer wall of the tank cover, and two symmetrical hydraulic cylinders are fixedly connected to the top of the support frame, and the movable ends of the two hydraulic cylinders are fixedly connected to the bottom of the two ear plates respectively.

[0016] Preferably, two symmetrical connecting rods are fixedly connected to the bottom of the tank cover 5, and an annular scraper is fixedly connected between the bottom ends of the two connecting rods. The annular scraper is arranged upwardly and tilted from the inside to the outside.

[0017] Preferably, the edges of the stirring blades are all chamfered.

[0018] Compared with the prior art, the advantages and positive effects of the utility model are:

[0019] 1. In the utility model, the servo motor drives the rotating shaft to drive the horizontal plate to rotate. When the horizontal plate rotates, it can drive the rotating rod to rotate with the rotating shaft as the axis. The gear on the rotating rod contacts and rotates with the inner gear ring, so that the rotating rod rotates while rotating with the rotating shaft as the axis. The rotating rod drives the stirring blade to stir the raw materials, thereby improving the mixing uniformity and mixing speed between the various components in the production raw materials, and mixing them fully.

[0020] 2. In the utility model, the servo motor drives the rotating shaft to drive the lifting auger to rotate. The lifting auger rotates to push the raw materials at the bottom of the mixing tank upward from the sleeve, and throws them out when they are pushed above the sleeve. The thrown raw materials fall and contact the rotating stirring blades to be broken up, thereby improving the mixing uniformity and mixing speed between the components in the production raw materials, and mixing them fully.

[0021] 3. In the utility model, iron filings are adsorbed by the magnetic plate in the sleeve, so that iron impurities in the raw materials can be removed during mixing, avoiding the cumbersome steps of separate iron removal operations in the traditional iron removal process, thereby improving the speed and efficiency of production and processing. At the same time, the timely removal of iron filings also ensures the purity of the raw materials, further improving the quality of glass products.

[0022] 4. In the utility model, after the mixing is completed and the raw materials are discharged, the ear plate can be pushed by the hydraulic cylinder to lift the tank cover, and then the sleeve can be removed to clean the iron filings adsorbed on it. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a glass raw material mixer;

[0024] Figure 2 The utility model provides a partial cross-sectional three-dimensional structural schematic diagram of a glass raw material mixer;

[0025] Figure 3 This is a partial structural schematic diagram of a glass raw material mixer proposed in the utility model;

[0026] Figure 4 The utility model provides a partial cross-sectional structural schematic diagram of an iron removal component of a glass raw material mixer.

[0027] Legend: 1. Support frame; 2. Mixing tank; 3. Stirring assembly; 31. Servo motor; 32. Rotating shaft; 33. Horizontal plate; 34. Lifting auger; 35. Rotating rod; 36. Stirring blade; 37. Internal gear ring; 38. Gear; 39. Mounting seat; 4. Iron removal assembly; 41. Sleeve; 42. Magnetic plate; 43. Mounting rod; 5. Tank cover; 6. Feed hopper; 7. Ear plate; 8. Hydraulic cylinder; 9. Connecting rod; 10. Annular scraper. DETAILED DESCRIPTION

[0028] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0030] like Figure 1-4 As shown, the utility model provides a glass raw material mixer, which includes a support frame 1, a mixing tank 2, a stirring component 3 and an iron removal component 4.

[0031] The mixing tank 2 is fixedly arranged on the inner side of the support frame 1, a tank cover 5 is snap-fitted on the top of the mixing tank 2, a discharge port is arranged at the bottom of the mixing tank 2, a discharge valve is fixedly installed at the bottom of the mixing tank 2 through a flange, and a feed hopper 6 is arranged on the front side of the mixing tank 2; the stirring assembly 3 includes a servo motor 31 fixedly installed on the top of the tank cover 5, a rotating shaft 32 fixedly connected to the output shaft of the servo motor 31 and located below the tank cover 5, a horizontal plate 33 and a lifting auger 34 fixedly sleeved on the outer wall of the rotating shaft 32 from top to bottom, a rotating rod 35 inserted on the left and right sides of the horizontal plate 33, and a plurality of stirring blades 36 fixedly connected to the outer wall of the rotating rod 35 and spaced from top to bottom; the iron removal assembly 4 includes a sleeve 41 sleeved on the outer ring of the lifting auger 34, and a magnetic plate 42 fixedly arranged inside the sleeve 41.

[0032] In this embodiment, an inner tooth ring 37 is fixedly connected to the inner wall of the tank cover 5, and the rotating rod 35 can rotate between the horizontal plate 33 through the bearing. The top of the rotating rod 35 is fixedly sleeved with a gear 38 that meshes with the inner tooth ring 37; when the rotating rod 35 moves following the horizontal plate 33, the rotating rod 35 can drive the stirring blade 36 to rotate with the rotating rod 35 as the axis through the cooperation of the gear 38 and the inner tooth ring 37.

[0033] In this embodiment, two symmetrical mounting rods 43 are fixedly connected to the top of the sleeve 41, and two mounting seats 39 are fixedly connected to the cross plate 33. The top ends of the two mounting rods 43 penetrate the cross plate 33 and extend into the mounting seats 39 respectively. Bolts and nuts for locking the mounting rods 43 and the mounting seats 39 are interspersed on the mounting seats 39; the mounting rods 43 and the mounting seats 39 are connected or removed by bolts and nuts, which facilitates the removal and cleaning of the sleeve 41.

[0034] In this embodiment, the length of the lifting auger 34 is greater than the length of the sleeve 41, and both ends of the lifting auger 34 are located outside the sleeve 41; so that the lifting auger 34 can lift the raw material from below the sleeve 41 and throw the raw material out from above the sleeve 41.

[0035] In this embodiment, the bottom end of the lifting auger 34 and the bottom end of the rotating shaft 32 extend to the discharge port at the bottom end of the mixing tank 2, and the top end of the lifting auger 34 is located above the topmost stirring blade 36; after the raw materials are thrown out from above the sleeve 41, they will contact the stirring blade 36 and be broken up by the stirring blade 36, so that the mixing effect is improved.

[0036] In this embodiment, ear plates 7 are fixedly connected to the left and right sides of the outer wall of the tank cover 5, and two symmetrical hydraulic cylinders 8 are fixedly connected to the top of the support frame 1. The movable ends of the two hydraulic cylinders 8 are respectively fixedly connected to the bottom of the two ear plates 7; the hydraulic cylinders 8 drive the ear plates 7 to lift the tank cover 5, which is convenient for the subsequent cleaning of iron filings adsorbed on the sleeve 41.

[0037] In this embodiment, two symmetrical connecting rods 9 are fixedly connected to the bottom of the tank cover 5, and an annular scraper 10 is fixedly connected between the bottom ends of the two connecting rods 9. The annular scraper 10 is arranged upwardly and inclined from the inside to the outside; when the tank cover 5 is raised, the annular scraper 10 is driven by the connecting rod 9 to move upward along the inner wall of the mixing tank 2, and the annular scraper 10 has a "scraping" action on the inner wall of the mixing tank 2 to clean the inner wall of the mixing tank 2.

[0038] In this embodiment, the edges of the stirring blades 36 are all inclined and chamfered. This arrangement is to allow the stirring blades 36 to cut the raw materials during the rotation process, so that the raw materials are dispersed and then collided and mixed.

[0039] How to use and working principle of this device:

[0040] When the device is in use, firstly, raw materials are added into the mixing tank 2 through the feed hopper 6, and the servo motor 31 drives the rotating shaft 32 to rotate. When the rotating shaft 32 rotates, it can drive the cross plate 33 and the lifting auger 34 to rotate at the same time. When the cross plate 33 rotates, it can drive the rotating rod 35 to rotate with the rotating shaft 32 as the axis. The gear 38 on the rotating rod 35 contacts and rotates with the inner gear ring 37, so that the rotating rod 35 rotates while rotating with the rotating shaft 32 as the axis. The rotating rod 35 drives the stirring blade 36 to stir the raw materials. At the same time, the lifting auger 34 rotates to push the raw materials at the bottom of the mixing tank 2 upward from the sleeve 41, and throws them out when they are pushed above the sleeve 41. The thrown raw materials fall down and contact the rotating stirring blade 36 to be scattered, thereby improving the mixing uniformity and mixing speed between the various components in the production raw materials.

[0041] In the above process, the raw material is lifted by the auger 34 and pushed upward from the sleeve 41, and then thrown out and broken up by the stirring blades 36, so that the raw material contacts the sleeve 41, and then the iron filings are adsorbed by the magnetic plate 42 in the sleeve 41, so that the iron filings are adsorbed on the sleeve 41. After the mixing is completed and the raw material is discharged, the ear plate 7 can be pushed by the hydraulic cylinder 8 to raise the tank cover 5, and the sleeve 41 can be moved out of the mixing tank 2. By removing the connection between the mounting rod 43 and the mounting seat 39, the sleeve 41 can be removed to clean the iron filings adsorbed thereon, and iron removal can be performed during the mixing process, without the need for multiple steps to perform iron removal operations, thereby increasing the speed of production and processing.

[0042] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A glass raw material mixer, characterized in that: include: Support frame (1): A mixing tank (2), the mixing tank (2) being fixedly arranged on the inner side of the support frame (1), a tank cover (5) being snap-fitted on the top of the mixing tank (2), a discharge port being arranged at the bottom end of the mixing tank (2), and a feed hopper (6) being arranged on the front side of the mixing tank (2); A stirring assembly (3), the stirring assembly (3) comprising a servo motor (31) fixedly mounted on the top of the tank cover (5), a rotating shaft (32) fixedly connected to the output shaft of the servo motor (31) and located below the tank cover (5), a horizontal plate (33) and a lifting auger (34) fixedly sleeved on the outer wall of the rotating shaft (32) from top to bottom, a rotating rod (35) interlaced on the left and right sides of the horizontal plate (33), and a plurality of stirring blades (36) fixedly connected to the outer wall of the rotating rod (35) and spaced from top to bottom; An iron removal component (4) comprises a sleeve (41) sleeved on the outer ring of a lifting auger (34) and a magnetic plate (42) fixedly arranged inside the sleeve (41).

2. The glass raw material mixer according to claim 1, characterized in that: An inner toothed ring (37) is fixedly connected to the inner wall of the tank cover (5); the rotating rod (35) is rotatable between the bearing and the transverse plate (33); and a gear (38) meshing with the inner toothed ring (37) is fixedly sleeved on the top of the rotating rod (35).

3. The glass raw material mixer according to claim 1, characterized in that: Two symmetrical mounting rods (43) are fixedly connected to the top of the sleeve (41), and two mounting seats (39) are fixedly connected to the transverse plate (33). The top ends of the two mounting rods (43) penetrate the transverse plate (33) and extend into the mounting seats (39) respectively. Bolts and nuts for locking the mounting rods (43) and the mounting seats (39) are inserted into the mounting seats (39).

4. The glass raw material mixer according to claim 1, characterized in that: The length of the lifting auger (34) is greater than the length of the sleeve (41), and both ends of the lifting auger (34) are located outside the sleeve (41).

5. The glass raw material mixer according to claim 1, characterized in that: The bottom end of the lifting auger (34) and the bottom end of the rotating shaft (32) extend into the discharge port at the bottom end of the mixing tank (2), and the top end of the lifting auger (34) is located above the topmost stirring blade (36).

6. The glass raw material mixer according to claim 1, characterized in that: Ear plates (7) are fixedly connected to the left and right sides of the outer wall of the tank cover (5), and two symmetrical hydraulic cylinders (8) are fixedly connected to the top of the support frame (1), and the movable ends of the two hydraulic cylinders (8) are fixedly connected to the bottom of the two ear plates (7) respectively.

7. The glass raw material mixer according to claim 1, characterized in that: Two symmetrical connecting rods (9) are fixedly connected to the bottom of the tank cover (5), and an annular scraper (10) is fixedly connected between the bottom ends of the two connecting rods (9), and the annular scraper (10) is arranged to be inclined upward from the inside to the outside.

8. The glass raw material mixer according to claim 1, characterized in that: The edges of the stirring blade (36) are all chamfered.

Citation Information

Patent Citations

  • Raw material mixing device for glass bottle production

    CN214261498U